GPP-5 I.A.-3 Operation and Maintenance Manual PDF

GPP-5 I.A.-3 Table 03.3 Operation and Maintenance Manual Summary of Main Equipment Equipment Equipment P&ID Number Name Number Part Materials A5-1001 P5-1021A/B Arsenic Removal Unit Influent Transfer Pumps 050/3210/052 Imp Casing SS SS P5-1022A/B Effluent Transfer Pumps 050/3210/0...

GPP-5 I.A.-3 Table 03.3 Operation and Maintenance Manual Summary of Main Equipment Equipment Equipment P&ID Number Name Number Part Materials A5-1001 P5-1021A/B Arsenic Removal Unit Influent Transfer Pumps 050/3210/052 Imp Casing SS SS P5-1022A/B Effluent Transfer Pumps 050/3210/052 Imp Casing SS SS P5-1023A/B Sludge Transfer Pumps 050/3210/052 Dia Casing PTFE PP P5-1024A/B Decant Pumps 050/3210/055 Dia Casing PTFE PP P5-1025A/B Filter Press Pumps 050/3210/055 Dia Casing PTFE PP P5-1026A/B Ferric Chloride Metering Pumps 050/3210/054 Dia Casing Fluorofilm P51027A/B/C/D Sodium Hydroxide Metering Pumps 050/3210/053 Dia Casing Fluorofilm P5-1028A/B Hypochlorite Metering Pumps 050/3210/054 Dia Casing Fluorofilm P5-1029A/B Polymer Metering Pumps Dia Casing Fluorofilm Shaft Imp SS316 SS316 M5-1002 Oxidation Tank Mixer Unit 10 - Waste Water Treatment 5B10_3X1.doc 050/3210/054 050/3210/052 C.I C.I C.I C.I Dimensions / Design Conditions Design Duty Press bar a Type : Centrifugal Cap : 11.3m3/h DH : 3.02m Type : Centrifugal Cap : 13.6m3/h DH : 22.8m Type : Diaphragm Cap : 4.5m3/h DH : 22,518m Type : Diaphragm Cap : 4.5m3/h DH : 22.15m Type : Diaphragm Cap : 4.5m3/h DH : 25.695m Type : Metering Cap : 0.015m3/h DH : 67m Type : Metering Cap : 0.015m3/h DH : 67m Type : Metering Cap : 0.015m3/h DH : 67m Type : Metering Cap : 0.015m3/h DH : 67m Type : Propeller RPM : 280 Notes Temp °C AMB Package Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 AMB Part of A5-1001 Description of Process / Page 7 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number M5-1003 pH Adjustment Tank Mixer M5-1004 Coagulation and Flocculation Tank Mixer 050/3210/052 M5-1005 Ferric Chloride Dilute Tank Mixer 050/3210/054 M5-1006 Hypochloride Dilute Tank Mixer 050/3210/054 M5-1007 Sodium Hydroxide Dilute Tank Mixer 050/3210/053 M5-1008 Polymer Tank Dilute Tank Mixer S5-1005A/B Particulate Polishing Filters S5-1006A/B Duplex Activated Alumina Polishing Filters 050/3210/053 S5-1007 Filter Press 050/3210/055 T5-1025 Flow Equalization Tank 050/3210/052 XLPE T5-1026 Oxidation Tank 050/3210/052 CS T5-1027 pH Adjustment Tank 050/3210//052 CS Unit 10 - Waste Water Treatment 5B10_3X1.doc 050/3210/052 050/3210/054 Shaft Imp Shaft Imp Shaft Imp Shaft Imp Shaft Imp Shaft Imp 050/3210/053 SS316 SS316 SS316 SS316 SS316 SS316 SS316 SS316 SS316 SS316 SS316 SS316 SS FRP Plate Filter PP Polyester Dimensions / Design Conditions Design Duty Press bar a Notes Temp °C AMB Part of A5-1001 Type : Propeller RPM : 24 AMB Part of A5-1001 Type : Propeller RPM : 280 AMB Part of A5-1001 Type : Propeller RPM : 280 AMB Part of A5-1001 Type : Propeller RPM : 280 AMB Part of A5-1001 Type : Propeller RPM : 280 AMB Part of A5-1001 Type : Cylindrical Cap : 9.53m3/h Size : 330x750(DxH) Type : Cylindrical Cap : 9.53m3/h Size : 1200x2100 (DxH) Type : Filter Press Cap : 0.17m3/h Size : 916x2760x1300 Type : Cylindrical Cap : 7.22m3 Size : 2200x1900 (DxH) Type : Rectangular Cap : 1.53m3 Size : 790X930X2080 Type : Rectangular Cap : 1.53m3 Size : 790X930X2080 60/0 Part of A5-1001 49/0 Part of A5-1001 62/0 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM AMB Part of A5-1001 Type : Propeller :280 RPM Description of Process / Page 8 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number T5-1028 Flocculation and Clarifier 050/3210/052 CS T5-1029 Clearwell 050/3210/052 CS T5-1030A/B Sludge Age Tanks 050/3210/055 XLPE T5-1031 Ferric Chloride Concentrate Tank 050/3210/054 XLPE T5-1032 Ferric Chloride Dilute Tank 050/3210/054 XLPE T5-1033 Sodium Hydroxide Concentrate Tank 050/3210/053 XLPE T5-1034 Sodium Hydroxide Dilute Tank 050/3210/053 XLPE T5-1035 Hypochlorite Concentrate Tank 050/3210/054 XLPE T5-1036 Hypochlorite Dilute Tank 050/3210/054 XLPE T5-1037 Polymer Mix Tank 050/3210/054 XLPE A5-1002 Flotation Treat. Package Unit 10 - Waste Water Treatment 5B10_3X1.doc Dimensions / Design Conditions Design Duty Press bar a ATM Temp °C 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 ATM 62/19 Part of A5-1001 Type : Rectangular Cap : 9.5m3 Size : 1680x2800x2030 Type : Rectangular Cap : 0.34m3 Size : 610x610x910 Type : Cylindrical Cap : 3.89m3 Size : 1500x2200(DxH) Type : Cylindrical Cap : 2m3 Size : 1200x1700(DxH) Type : Cylindrical Cap : 0.73m3 Size : 870x1230(DxH) Type : Cylindrical Cap : 2m3 : 1200x1700(DxH) Type : Cylindrical Cap : 0.73m3 Size : 870x1230 (DxH) Type : Cylindrical Cap : 2m3 Size : 1200x1700(DxH) Type : Cylindrical Cap : 0.73m3 Size : 870x1230(DxH) Type : Cylindrical Cap : 0.73m3 Size : 870x1230(DxH) Notes Size Package Description of Process / Page 9 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number Dimensions / Design Conditions Design Duty Press bar a M5-1011 Drive Unit 050/3210/471 C.S M5-1012 Coagulation Agitator 050/3210/471 SS316 M5-1013 Flocculation Agitator 050/3210/471 J5-1001 JM5-1018 Polymer Feeding System Polymer Mixer(I) 050/3210/472 JM5-1019 Polymer Mixer(II) 050/3210/472 JM5-1020 Polymer Mixer(III) 050/3210/472 JK5-1001 Polymer Feeder 050/3210/472 JP5-1040A/B Polymer Feeding Pumps 050/3210/472 JT5-1051 Polymer Hopper 050/3210/472 SS304 JT5-1052 Polymer Mix Tank(I) 050/3210/472 SS304 JT5-1053 Polymer Mix Tank(II) 050/3210/472 SS304 Type : Rectangular Size : 600x1200x600 (WxLxD) JT5-1054 Polymer Mix Tank(III) 050/3210/472 SS304 Type : Rectangular Size : 600x1200x600 (WxLxD) M5-1014 Acid Sulfuric Mixer 050/3210/472 Rubber Coated SS316 Type : Paddle Rpm : 290 Unit 10 - Waste Water Treatment 5B10_3X1.doc 050/3210/472 Type : Worm Screw Gear RPM : 0.33 Type : Paddle RPM : 290 Type : Paddle RPM : 290 Notes Temp °C AMB Part of A5-1002 AMB Part of A5-1002 AMB Part of A5-1002 Shaft Imp Tar Epoxy Coated C.S Shaft Imp Shaft Imp Shaft Imp SS314 SS314 Type : Paddle RPM : 127 AMB Part of A5-1002 Part of A5-1002 SS314 SS314 SS314 SS314 SS316 Type : Paddle RPM : 127 Type : Paddle RPM : 99 Type : Screw AMB Part of A5-1002 AMB Part of A5-1002 AMB Part of A5-1002 Type: Diaphragm Cap. : 28L/min DH : 30PSI Type : Rectangular Size : 1000x1000x1600 (WxLxD) Type : Rectangular Size : 600x1200x600 (WxLXD) AMB Part of A5-1002 AMB Part of A5-1002 AMB Part of A5-1002 ATM AMB Part of A5-1002 ATM AMB Part of A5-1002 AMB Part of A5-1002 ATM Description of Process / Page 10 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number M5-1015 Sodium Hydroxide Mixer 050/3210/472 M5-1016 Phosphoric Acid Mixer 050/3210/473 M5-1017 Urea Mixer 050/3210/473 T5-1041 DAF 050/3210/471 CS T5-1042 Coagulation\ Flocculation Tank 050/3210/471 CS T5-1043 Sulfuric Acid Storage Tank 050/3210/474 CS T5-1044 Sulfuric Acid Dilution Tank 050/3210/472 FRP T5-1045 Sodium Hydroxide Storage Tank 050/3210/474 C.S/ Epoxy coated T5-1046 Sodium Hydroxide Dilution Tank 050/3210/472 FRP T5-1047 Phosphoric Acid Storage Tank 050/3210/474 FRP T5-1048 Phosphoric Acid Day Tank 050/3210/473 FRP Unit 10 - Waste Water Treatment 5B10_3X1.doc Dimensions / Design Conditions Design Duty Press bar a Notes Temp °C AMB Part of A5-1002 Imp Shaft SS316 SS316 Type : Paddle Rpm : 290 Type : Paddle Rpm : 290 AMB Part of A5-1002 Imp Shaft Rubber Coated SS316 SS316 SS316 Type : Paddle Rpm : 290 AMB Part of A5-1002 Type : Cylindrical Cap : 7.3~145m3/h Size : 5791x4876(DxH) Type : Cylindrical Cap : 50m3 Size : 2159x3962(DxH) Type : Cylindrical 3 Cap : 6m Size : 1981x2591(DxH) Type : Cylindrical Cap : 9.2m3 Size : 2134x2591(DxH) Type : Cylindrical Cap : 10m3 Size : 2438x2591(DxH) AMB Part of A5-1002 ATM AMB Part of A5-1002 ATM AMB Part of A5-1002 ATM AMB Part of A5-1002 ATM AMB Part of A5-1002 ATM AMB Part of A5-1002 ATM AMB Part of A5-1002 ATM AMB Part of A5-1002 Type : Cylindrical Cap : 9.2m3 Size : 2134x2591(DxH) Type : Cylindrical Cap : 10m3 Size : 2438x2591(DxH) Type : Cylindrical 3 Cap : 9.2m Size : 2134x2591 Description of Process / Page 11 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number Dimensions / Design Conditions Design Duty Press bar a ATM Temp °C AMB Part of A5-1002 7.9 AMB Part of A5-1002 AMB Part of A5-1002 T5-1049 Urea Day Tank 050/3210/473 FRP T5-1050 Pressurization Tank 050/3210/471 CS P5-1031A/B Skimming Oil Pumps 050/3210/471 Casing Shaft Imp C.I C.S D.I P5-1032A/B Recycle Pumps 050/3210/472 Casing Shaft D.I SAE4140 Type : Centrifugal Cap : 45.4m3/h DH : 5.2bar 7.6 AMB Part of A5-1002 P5-1033A/B Sulfuric Acid Transfer Pumps 050/3210/474 ALLOY20 11 AMB Part of A5-1002 P5-1034A/B Sulfuric Acid Injection Pumps 050/3210/472 SS316 Type : Diaphragm Cap : 0.120m3/h DH : 2bar Type : Diaphragm Cap : 0.120m3/h DH : 2bar 11 AMB Part of A5-1002 P5-1035A/B Sodium Hydroxide Transfer Pumps 050/3210/474 SS316 Type : Diaphragm Cap : 0.120m3/h DH : 2bar 11 AMB Part of A5-1002 P5-1036A/B Sodium Hydroxide Injection Pumps 050/3210/472 SS316 Type : Diaphragm Cap : 0.120m3/h DH : 2bar 11 AMB Part of A5-1002 P5-1037A/B Phosphoric Acid Transfer Pumps 050/3210/474 SS316 Type : Diaphragm Cap : 0.120m3/h DH : 2bar 11 AMB Part of A5-1002 P5-1038A/B Phosphoric Acid Injection Pumps 050/3210/473 SS316 Type : Diaphragm Cap : 0.120m3/h DH : 2bar 11 AMB Part of A5-1002 Unit 10 - Waste Water Treatment 5B10_3X1.doc Type : Cylindrical Cap : 9.2m3 Size : 2134x2591 Type : Cylindrical Cap : 0.6m3 Size : 610x2134(DxH) Type : Rotary Cap : 2.5m3/h DH : 2bar Notes Description of Process / Page 12 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number P5-1039A/B Urea Injection Pumps 050/3210/473 A5-1005 S51001A/B/C/D Wastewater Filter Package Wastewater Filters 050/3210/351 K5-1003A/B Blowers 050/3210/351 P5-1073A/B Backwash Pumps 050/3210/351 A5-1006 S5-1003 P5-1076A/B Sludge Filter Package Sludge Filter Sludge Feed Pumps 050/3210/409 P5-1077A/B Filtrate Transfer Pumps 050/3210/409 P5-1078A/B Polymer Feed Pumps 050/3210/409 M5-1036 Polymer Tank Mixer 050/3210/409 C.I SS316 PTFE SS316 T5-1091 Filtrate Collection Tank 050/3210/409 FRP T5-1092 Polymer Dilution Tank 050/3210/409 FRP Unit 10 - Waste Water Treatment 5B10_3X1.doc 050/3210/409 SS316 SA516 GR70 Casing Shaft Imp Casing Shaft Imp Dia Shaft Casing Casing Imp Casing Shaft Imp FC20 FCD50 FCD50 C.I SS303 Bronze CR SS316 Alum.Alloy ETFE ETFE Dimensions / Design Conditions Design Duty Press bar a 11 Type : Diaphragm Cap : 0.120m3/h DH : 2bar Type : Cylindrical Cap : 11m3 Size : 2400x1520(DxH) Type : Root Cap : 250m3/h Dis.p : 0.41barg Type : Horizontal Cap : 170m3/h Dis/p : 2.3barg Type : Filter Press Type : Diaphragm Cap : 0.3m3/h Dis/p : 8barg Type : Centrifugal Cap : 30m3/h Dis/p : 1.2barg Type : Plunger Cap : 0.0061m3/h Dis/p : Type : Impellor RPM : 290 Type : Cylindrical Cap : 1.1m3 Size : 1000x1500(DxH) Type : Cylindrical Cap : 1.1m3/h Size : 400x800(DxH) 9.55 Notes Temp °C AMB Part of A5-1002 62 Package Part of A5-1005 Part of A5-1005 AMB Part of A5-1005 AMB AMB Package Part of A5-1006 Part of A5-1006 AMB Part of A5-1006 AMB Part of A5-1006 AMB Part of A5-1006 ATM AMB Part of A5-1006 ATM AMB Part of A5-1006 Description of Process / Page 13 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name A5-1007 T5-1006 P5-1080A/B CPI Separator Package CPI Separator Skimmed Oil Pumps A5-1008 M5-1001A-F Aerator Package Aerators A5-1009 T5-1012A/B P&ID Part Materials Number Dimensions / Design Conditions Design Duty Press bar a 3 C.S Cap : 7.3~145m /h Type : Diaphragm Cap : DH : 050/1110/112 C.I Type : Surface Cap : 16~30kgO2/h RPM : 36 Clarifier Package Clarifiers 050/3210/203 Concrete M5-1037A/B Drive Unit 050/3210/203 C.S P5-1001A/B Chloride Scrubber Wastewater Pumps 050/1110/113 Imp Casing C.I C.I P5-1002A-D Preseparator Pumps 050/1110/111 Imp Casing C.I C.I P5-1004A-C CPI Feed Pumps 050/1110/115 Imp Casing Alloy St. C.I P5-1005A/B Oil Sump Pumps 050/1110/111 Imp Casing C.I C.I P5-1007A/B Slop Oil H.C.Transfer Pumps 050/1110/114 Imp Casing C.I C.S Unit 10 - Waste Water Treatment 5B10_3X1.doc 050/3210/029 050/3210/029 Type : Circular Cap : 7.3-194m3/h (for the two) Size : 16764 (D)x2991(H) Type : Center Moving RPM : 0.06-0.33 Type : Vertical Sump 3 Cap : 10.9m /h DH : 24.8m Type : Vertical Sump Cap : 68.1m3/h DH : 34m Type : Rotary Cap : 71.6m3/h DH : 13m Type : Vertical Sump Cap : 11.52m3/h DH : 57m Type : Horiz. Centri. Cap : 6.8m3/h DH : 59m Notes Temp °C AMB AMB Package Part of A5-1007 Part of A5-1007 62/19 Package Part of A5-1008 AMB Package Part of A5-1009 AMB Part of A5-1009 6.2 AMB In T5-1001 7.3 AMB In T5-1002A/B 5.2 AMB 10.1 AMB 13.4 AMB ATM FW In T5-1003 Description of Process / Page 14 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number P5-1008A/B Sludge Pumps 050/1110/112 Imp Casing C.I C.I P5-1009A/B Clear Water Pumps 050/1110/112 Imp Casing C.I C.I P5-1012A/B Skimmed Oil Pumps 050/1110/116 Imp Casing C.I C.I P5-1013A/B Wastewater Sump Pumps 050/1110/146 Imp Casing C.I C.I P5-1014A/B Sludge Sump Pumps 050/1110/112 Imp Casing P.P P.P T5-1001 Chloride Scrubber Wastewater Pit 050/1110/113 Concrete T5-1002A/B Preseparators 050/1110/111 Concrete T5-1003 Oil Sump 050/1110/111 Concrete T5-1004 Sludge Sump 050/1110/116 Concrete T5-1007 Slop Oil Separator 050/1110/114 C.S Unit 10 - Waste Water Treatment 5B10_3X1.doc Dimensions / Design Conditions Design Duty Press bar a 4.2 Temp °C AMB In T5-1013A/B 9.7 AMB In T5-1014 10.3 AMB 7.2 AMB Type : Vertical Sump Cap : 11.3m3/h DH : 8m Type : Vertical Sump Cap : 142.9m3/h DH : 57m Type : Rotary Cap : 11.3m3/h DH : 78m Type : Vertical Sump Cap : 11.7m3/h DH : 32m Type : Diaphragm 3 Cap : 11.5m /h DH : 10m Type : Rectangular Cap : 3.6m3 Size : 2000x3000x1800 Type : Rectangular Cap : 31m3 Size : 2500x9250x3660 Type : Rectangular Cap : 4.8m3 Size : 3000x2000x3660 Type : Rectangular Cap : 9m3 Size : 2100x3400x1500 Type : Horizontal W/Boot Cap : 14.8m3 Size : 1524x7315(IDxT.T) Notes In T5-1016 AMB FW 62/19 FW 62/19 FW 62/19 FW 62/19 6.5 62/19 Description of Process / Page 15 of 22 Rev.01 GPP-5 I.A.-3 Operation and Maintenance Manual Equipment Equipment Number Name P&ID Part Materials Number T5-1008 Equalization Tank 050/1110/115 C.S T5-1009 Skimmed Oil Tank 050/1110/116 C.S T5-1010 Filter Backwash Tank 050/1110/117 C.S T5-1011A/B Aeration Basins 050/1110/112 Concrete T5-1013A/B Wastewater Sludge Sumps 050/1110/112 Concrete T5-1014 Clear Water Sump 050/1110/112 Concrete T5-1016 Wastewater Sump 050/1110/146 Concrete T5-1017 Splitter Box 050/1110/112 Concrete Dimensions / Design Conditions Design Duty Press bar a 1.02 Temp °C 62/19 ATM 62/19 1.01 62/19 FW 62/19 FW 62/19 FW 62/19 FW 62/19 FW 62/19 Type : Cone Roof Cap : 119m3 Size : 6000x5050(IDxL) Type : Cone Roof Cap : 140m3 Size : 6000x6050(IDxL) Type : Cone Roof Cap : 216m3 Size : 8000x5050(IDxL) Type : Rectangular Cap : 2250m3 Size : 24700x30800x3700 Type : Rectangular Cap : 24.6m3 Size : 2400x3800x3800 Type : Rectangular Cap : 13m3 Size : 2400x4000x2800 Type : Rectangular 3 Cap : 95m Size : 4320x10800x4500 Type : Rectangular Cap : 18m3 Size : 3000x3000x3700 Notes Note: (1) FW : Full Water (2) XLPE : Cross Linked Polyethylene Unit 10 - Waste Water Treatment 5B10_3X1.doc Description of Process / Page 16 of 22 Rev.01