ROBO 237 Robotic Devices Week #1 PDF

ROBO 237 Robotic Devices Week #1 Agenda for Week #1 Use of Robotics Definition of a Robot Advantages of Robotics Collaborative Robots ABB/Fanuc Robot - Safety topics ABB/Fanuc - Control descriptions ABB/Fanuc - Teach Pendants (FlexP...

ROBO 237 Robotic Devices Week #1 Agenda for Week #1 Use of Robotics Definition of a Robot Advantages of Robotics Collaborative Robots ABB/Fanuc Robot - Safety topics ABB/Fanuc - Control descriptions ABB/Fanuc - Teach Pendants (FlexPendant for IRC5) Definition of ABB/Fanuc robot axes Jogging the robot  ROBO 237 Robotic Devices Week #1 Where are robots used? Robots are used in industry, military, education, medicine, space, and even at home Common Industrial Robotic Applications Welding Material Handling Painting Manufacturing sectors that use robots: Automobile Aerospace Chemical Plastics Electrical and Electronics Food and beverage  ROBO 237 Robotic Devices Week #1 Robots in Service industry: Helping doctors and nurses in hospitals Assisting physically handicapped, elderly and sick people Transferring documents, medicine, food from floor to floor in hospitals Intelligent Surveillance in the Prosthetics airports Da Vinci Surgical Robot Airport Security Robot  ROBO 237 Robotic Devices Week #1 Virus pushes robots to frontlines of Tommy the robot nurse helps hospitals keep Italy doctors safe from coronavirus Rwanda Deploys Robots in COVID-19 Fight ROBO 237 Robotic Devices Week #1 Robot – Robot – Military/Police Space ROBO 237 Robotic Devices Week #1 Robot – Basic Components (all robots): Humanoid Sensing Planning Actuating Control Humanoids are much more complex: self maintenance (self recharge) Sensitivity to surroundings and adaptability to new situations avoiding harmful situations to people, property, and itself safe interacting with human beings and the environment  ROBO 237 Robotic Devices Week #1 Industrial Robot – Definition According to the ISO, International Standards Organization - “ Industrial robot is an automatically controlled, reprogrammable, multi-purpose, manipulative machine with several degrees of freedom, which may be either fixed in place or mobile for use in industrial automation applications“ History Coined by Czech author Karel Capek in a play called RUR (Rossum’s Universal Robots) From the Czech word Robota, meaning servitude or forced labor  Joseph Engelberger father of Industrial Robotics along with George Devol developed the first industrial robot in 1950’s. Company Unimation - installed their first robot ‘Unimate’ in a GM  ROBO 237 Robotic Devices Week #1 Industrial Robotics – Brands  ROBO 237 Robotic Devices Week #1 Advantages of Industrial Robotics  Business Benefits  Management Benefits  Employee Benefits  Consumer Benefits ROBO 237 Robotic Devices Week #1 Robotic Business Benefits Inherent accuracy and repeatability - Robots are consistently precise –Reduced re-work/repair costs - Quality. Robots never tire, work non-stop, execute commands quicker- Higher productivity – more company profits. Energy savings – No heating or lighting comfort needed for robots. No vacation/sick time, worker’s compensation or medical insurance pays.  ROBO 237 Robotic Devices Week #1 Robotic Management Benefits No employee related problems: No complains- no unions. Consumer No problem with break- time. Benefits  Quality products No sick calls.  Cheaper price Employee benefits  Less wait time – Robots not only cuts jobs No lineup for but also do: desired Hazardous products at Dangerous marketplace.!!! Repetitive jobs  ROBO 237 Robotic Devices Week #1 Factors for Robotic applications Many factors determine which robot is best suited for a specific application. Number of axes of movement Axis speed Type of drive End effector or End-Of-Arm-Tooling (EOAT) Work envelope Load capability (payload) Structural rigidity  Collaborative Robots – An introduction and Applications Collaborative Robot A robot specifically designed for direct interaction with a human within a defined collaborative workspace In most applications, a collaborative robot is responsible for repetitive, menial tasks while a human worker completes more complex and thought- intensive tasks. Also known as Cobots Collaborative Robots – An introduction and Applications Benefits of human robot collaboration (HRC)  Robots excel at simple, repetitive handling tasks  The combination of humans and robots can greatly improve performance, as long as the work is optimally shared  Cobots are designed with inherent safety features like force feedback and collision detection, making them safe to work right next to human operators  Collaborative robots can be easily programmed, even by workers with no knowledge of robot programming! Industrial Robots vs. Collaborative Robots (Use the link below to check the video!) https://youtu.be/gQMlOFOohjM?si=AfvLfLQN-_ALXnLn Safety of the human is an absolute perquisite 14  Collaborative Robots – An introduction and Applications The flexibility of collaborative robots make them an ideal solution in a wide range of industries and applications. Some of the most common industries that use collaborative robots today include:  Automotive  Electronics  General manufacturing  Metal fabrication  Packaging and co-packing  Plastics  Food and agriculture  Furniture and equipment  Pharmaceutical and chemical  Scientific research 15 Collaborative Robots – An introduction and Applications https://www.zetagroupengineering.com/levels-of-collaboration-robots/  Collaborative Robots – An introduction and Applications Four main types (All applications where the robot is in automatic mode) Safety rated monitored stop Hand guiding operation Speed & separation monitoring Power & force limiting 17  Collaborative Robots Universal Robots UNIVERSAL ROBOTS Centennial college has several! Wide variety of applications in pick-n-place, injection molding, quality inspection, assembly, packaging, and palletizing Can be moved manually and teach points at the same time 18  Robot Control Box (UR10) Universal Robot robot (UR10) Inside the control box a. Motherboard = fast computing power, has USB and ethernet with fast connectivity b. Safety control board = handles I/O and connectivity to peripheral devices i.e pushbutons, sensors, safety devices, HMI etc. - Safety devices connected to yellow - Digital signal connected to Grey - Analog signal to Green https://academy.universal-robots.com/free-e-learning/cb3-e-learning/  Robot Teach Pendant (UR10) Universal Robot robot (UR10 CB3 Series) Polyscope a. Is the Graphical User Interface (GUI) on the teach pendant Universal Robot a. Touchscreen b. Operates the robot arm, control box, and executes programs https://academy.universal-robots.com/free-e-learning/cb3-e-learning/  Robot Teach Pendant (UR10) Universal Robot robot (UR10 CB3 Series) A (Header) Header with tabs/icons that make interactive screens available C (Screen) Fields that manage and monitor robot actions B (Footer) Buttons that control your loaded programs UR10e User Manual  Robot Teach Pendant (UR10) Header Icons/Tabs UR10e User Manual Run – operating the robot using pre-written programs Program – creates and/or modifies robot programs Installation – configures robot arm setting and external equipment Move – controls robot movement I/O – monitors and sets live Input/Output Log – indicates robot health, warning or error messages  Robot Teach Pendant (UR10) Header Icons/Tabs UR10e User Manual Program and Installation Manager – selects and displays active program and installation New – creates a new program Open – opens a previously created and saved program Save – saves a program Safety Checksum – displays the active safety configuration Hamburger Menu – accesses PolyScope Help, About and Settings  Robot Teach Pendant (UR10) Footer Buttons UR10e User Manual Initialize – manages robot state, when RED, press it to make robot operate Speed Slider – shows real time the relative speed at which the robot arm moves, taking safety settings into account Simulation – toggles a program execution between Simulation Mode and the Real Robot. When running in Simulation Mode, the Robot Arm does not move. Therefore, the robot cannot damage itself or nearby equipment in a collision. If you are unsure what the Robot Arm will do, use Simulation Mode to test programs  Robot Teach Pendant (UR10) Footer Buttons UR10e User Manual Manual High Speed – allows the tool speed to temporarily exceed 250mm/s. This holdto-run function is only available in Manual mode when a Three-Position Enabling Device is configured Play– starts current loaded robot program Step – allows a program to be run single-stepped Stop – halts current loaded program ROBO 237 Robotic Devices Week #1 Fanuc Robots ROBO 237 Robotic Devices Week #1 Fanuc Robots cont’d…. R-30iA R-30iB ROBO 237 Robotic Devices Week #1 Fanuc Robots cont’d…..  ROBO 237 Robotic Devices Week #1 Fanuc Robots cont’d …. Fanuc – Cert Cart (Cells 5, 6, & 7) ROBO 237 Robotic Devices Week #1 Fanuc Robots cont’d…. Fanuc Controllers  ROBO 237 Robotic Devices Week #1 Fanuc Robots cont’d….. Fanuc – Teach Pendant ROBO 237 Robotic Devices Week #1 Fanuc Teach Pendant cont’d….  ROBO 237 Robotic Devices Week #1 Fanuc Teach Pendant ….cont’d Jogging the Robot – World Mode  ROBO 237 Robotic Devices Week #1 Fanuc Teach Pendant cont’d…. Jogging the robot – Joint Mode  ROBO 237 Robotic Devices Week #1 ABB - IRC 5 Controller (Cells #2, 3, & 4)  ROBO 237 Robotic Devices Week #1 ABB Robots cont’d….. ABB - IRC5 Flex Pendant  ROBO 237 Robotic Devices Week #1 ABB Robots cont’d…. ABB - IRC5 Flex Pendant Hard buttons  ROBO 237 Robotic Devices Week #1 ABB Robots cont’d…. ABB - IRC5 Flex Pendant Touch Screen  ROBO 237 Robotic Devices Week #1 Degrees of Freedom - DOF  ROBO 237 Robotic Devices Week #1 Robot Safety Standards ANSI American National Standards Institute www.ansi.org CSACanadian Standards Association www.csa.ca RIA Robotics Industries Association - represents more than 250 North American companies including leading robot manufacturers, component suppliers, system integrators, end users, research groups and consulting firms.. world's leading online resource dedicated to  ROBO 237 Robotic Devices Week #1 Layout of D1-09 lab