Lesson 3: Perform Basic Preventative Maintenance PDF

Summary

This document provides information on performing basic preventative maintenance, including different types of lubricants and cleaning solvents. It also outlines the 5S approach for workplace organization. The document seems to be a training manual or lesson plan.

Full Transcript

PERFORM BASIC PREVENTIVE MAINTENANCE LUBRICANT is a substance introduced to lessen friction between moving surfaces. It may also transport external particles. 5 TYPES OF LUBRICANT 1. Anti-rust lubricant spray 2. Wire Pulling Lubricant 3. All Purpose Anti Rust Lubricant 4. Lubrican...

PERFORM BASIC PREVENTIVE MAINTENANCE LUBRICANT is a substance introduced to lessen friction between moving surfaces. It may also transport external particles. 5 TYPES OF LUBRICANT 1. Anti-rust lubricant spray 2. Wire Pulling Lubricant 3. All Purpose Anti Rust Lubricant 4. Lubricant Oil and Engine Oil 5. Silicon Lubricant TYPES AND USES OF CLEANING SOLVENTS Solvent is a component of a solution that dissolves solute and is usually present in large proportion or amount. CLEANING SOLVENTS 1. Gasoline washes greasy tools/ equipment. 2. Kerosene removes dust, grease oil, paint, etc. 3. Thinner removes spilled paint on the floor, walls and tools. 4. Water washes dust in the floor, walls, etc. 5. Detergent Soap and water washes/cleans benches, tables, cabinets, etc. 5’S APPROACH IN WORKPLACE It is a reference to a list of five Japanese words translated into English. This is an approached of organizing and managing the workplace and work flow with the intent to improve efficiency by eliminating wastes, improving flow of production, reducing process delays. These words are: Japanese words English translation Seiri Sort Seiton Systematize Seiso Sweep Seiketsu Sanitize Shitsuke Self-discipline Sorting/Seiri is an action to identify and eliminate all unnecessary items from your work place and dispose them. Systematizing/Seiton is an action to arrange or put every necessary item in good order so that they can be easily picked for use A place for everything is in place. Sweeping/Seiso is an action to clean your work place thoroughly so that there is no dust on floor, machines and equipment. Sanitizing/Seiketsuis a condition of maintaining high standard of cleaning and workshop organization at all times. Self-discipline/Shitsuke is a condition of training people to follow cleaning disciplines independently. Pro-Activity: Direction: Read and understand the situation given and answer the question below. 1. If you are planning to make your tools and equipment last longer? What will you do? 2. How will you prevent them from breaking down?

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