Fundamentals of Packaging PDF

Bringing Packaging Innovations to Reality FUNDAMENTALS OF PACKAGING Dane Archibald G. Balanon Science Research Specialist I Packaging Technology Divison ITDI-DOST  Bringing Packaging...

Bringing Packaging Innovations to Reality FUNDAMENTALS OF PACKAGING Dane Archibald G. Balanon Science Research Specialist I Packaging Technology Divison ITDI-DOST  Bringing Packaging Innovations to Reality All products used in this presentation are only for the purpose of giving examples and/or giving explanation, and not in any way advertise or discredit the company.  Bringing Packaging OUTLINE Innovations to Reality Fundamentals of Packaging Types of Packaging Materials How to select the best packaging? Labelling Requirements Shelf life Evaluation Latest packaging technology and development Environmental issues and concerns  Bringing Packaging Innovations to Reality Packaging Packaging is the art, science and technology of bringing goods from its source to place of consumption at the minimum possible cost. FUNCTIONS OF PACKAGING: Bringing Packaging Innovations to Reality 1. CONTAINMENT To have a defined volume or weight of product at minimum cost FUNCTIONS OF PACKAGING: Bringing Packaging Innovations to Reality 2. PROTECTION FUNCTIONS OF PACKAGING: Bringing Packaging Innovations to Reality 2. PROTECTION “Odor-barrier Packaging for Frozen Durian” FUNCTIONS OF PACKAGING: Bringing Packaging Innovations to Reality 3. TO FACILITATE HANDLING FUNCTIONS OF PACKAGING: Bringing Packaging Innovations to Reality 4. PROMOTES SALES FUNCTIONS OF PACKAGING: Bringing Packaging Innovations to Reality 4. PROMOTES SALES FUNCTIONS OF PACKAGING: Bringing Packaging Innovations to Reality 4. PROMOTES SALES  Bringing Packaging Direct contact with the product. Innovations to Reality Made up of a number of secondary packages CLASSIFICATIONS OF PACKAGING Contains a number of primary packages Physical distribution carrier; can be used in retail outlets  Bringing Packaging OUTLINE Innovations to Reality Fundamentals of Packaging Types of Packaging Materials How to select the best packaging? Labelling Requirements Shelf life Evaluation Latest packaging technology and development Environmental issues and concerns  Bringing Packaging Innovations to Reality GLASS METAL PAPER Packaging Materials PLASTIC COMPOSITES  Bringing Packaging Innovations to Reality - Inert - Clear, glossy - Reusable, recyclable - Heat resistant - Cost effective GLASS  Bringing Packaging Innovations to Reality - Strong …BUT - Light - Corrodes - Impervious - Can be dented easily - Heat resistant - Safe METAL  Bringing Packaging Innovations to Reality - Easily available …BUT - Low investment - Absorbs moisture - Average thermal - Possible damages from insulator and odor chemicals, rodents, barrier insects, microorganisms - Best printing surface - Can be crushed, - Recyclable punctured - Biodegradable PAPER  Bringing Packaging Innovations to Reality …BUT - Lightweight - Odor, taste pick-up - Strong - Product-package compatibility - Flexible - Environmental issue - Moldable - Barrier against O2 and water - Recyclable PLASTIC  PLASTIC RESIN IDENTIFICATION CODE Bringing Packaging Innovations to Reality Polyethylene terephthalate (PET) 1 - clear, glossy, very strong, keeps CO2 High Density Polyethylene (HDPE) 2 - Water barrier, strong, low temperature use Polyvinyl chloride (PVC) 3 - Easy processing, shrinkable, good O2 barrier Low Density Polyethylene (LDPE) 4 - H2O barrier, seals easily, low cost,  PLASTIC RESIN IDENTIFICATION CODE Bringing Packaging Innovations to Reality Polypropylene (PP) - rigid, strong, for high temperature use, 5 widely used Polystyrene (PS) - Clear but brittle, easy to thermoform 6 Other 7 - polycarbonate, nylon, etc.  Bringing Packaging Innovations to Reality PLASTIC  Bringing Packaging Innovations to Reality PLASTIC  Bringing Packaging Innovations to Reality …BUT - 2 or 3 combined materials - costly - Better properties and - difficult to recycle functionality than single material COMPOSITE  Bringing Packaging REVIEW Innovations to Reality GLASS METAL PACKAGING MATERIALS PAPER PLASTIC COMPOSITES  Bringing Packaging OUTLINE Innovations to Reality Fundamentals of Packaging Types of Packaging Materials How to select the best packaging? Labelling Requirements Shelf life Evaluation Latest packaging technology and development Environmental issues and concerns  What 1. Know your market. Bringing Packaging Target market/destination Innovations to Reality packaging Target consumer/customer to use? Consumer behavior/Trends Existing competitor International/Export National Local Source  Bringing Packaging 2. Know your product. Innovations to Reality CASE STUDY: DRIED GUAVA Ingredients/components: Guava puree Citric acid Sugar Ascorbic acid Water Sodium metabisulfite Xanthan gum Characteristics Storage condition and Dried, sugar-rich Shelf life Moisture content: 30% (approx.) 6 months @ RT (estimated) Water activity: 0.30– 0.50 Process/Method of preservation Mode of deterioration Concentration Enzymatic browning Dehydration Agglomeration Microbial growth  Bringing Packaging 2. Know your product. Innovations to Reality CASE STUDY: GREEN CHILI SAUCE Ingredients/components: Green chili Ginger Shelf life Garlic 6 months @ RT (estimated) White vinegar Sugar Mode of deterioration Characteristics Change in sensory attributes Consistency: viscous Microbial growth pH: 3.0 or below Water activity: 0.60– 0.80 Process/Method of preservation Pasteurization  Bringing Packaging 3. Know the appropriate packaging technology Innovations to Reality Vacuum Packaging  Bringing Packaging 3. Know the appropriate packaging technology Innovations to Reality Active Packaging Smart Packaging  Bringing Packaging Common Packaging of Philippine Products Innovations to Reality Pouches and bags Bottles and jars Stand-up pouches Gusseted pouches Source: https://www.coca-colacompany.com/brands/coca-cola https://www.yummy.ph/news-trends/gift-ideas-bottled-food-products- that-are-proudly-pinoy-a518-20161208 Pillow pouches side seal pouches https://businessmirror.com.ph/2020/11/29/out-with-the-old-in-with- the-new-dona-elena-olive-oil-introduces-latest-look/ Source: https://www.industrialpackaging.com/blog/types-flexible-pouches  Bringing Packaging OUTLINE Innovations to Reality Fundamentals of Packaging Types of Packaging Materials How to select the best packaging? Labelling Requirements Shelf life Evaluation Latest packaging technology and development Environmental issues and concerns  Bringing Packaging OUTLINE Innovations to Reality Fundamentals of Packaging Types of Packaging Materials How to select the best packaging? Labelling Requirements Shelf life Evaluation Latest packaging technology and development Environmental issues and concerns  Bringing Packaging OUTLINE Innovations to Reality Fundamentals of Packaging Types of Packaging Materials How to select the best packaging? Labelling Requirements Shelf life Evaluation Latest packaging technology and development Environmental issues and concerns  Bringing Packaging Innovations to Reality Vacuum Packaging  Bringing Packaging Innovations to Reality Active Packaging Smart Packaging  Bringing Packaging Innovations to Reality Controlled Atmosphere Storage (CAS) Modified Atmosphere Packaging (MAP) Passive MAP Active MAP  Bringing Packaging Innovations to Reality Aseptic Packaging -filling of a commercially sterile product into a sterile container under aseptic conditions and hermetically sealing to prevent contamination. SUSTAINABLE TECHNOLOGY PACKAGING Packaging Technology Division DOST-ITDI  Why is packaging necessary for your product? http://www.failchips.com/ https://media.lanecc.edu https://fineartamerica.com/ PRODUCT FAILURES COULD BE AVOIDED Containment Protect & Preserve COMMUNICATION CONVENIENCE S U S TA I N A B L E Current Situation Growing demand for sustainable packaging in the supply chain; No existing standard criteria for sustainable packaging materials Legislations on the use of packaging materials (e.g., Banning of single-use plastics; RA 11898-Extended Producers Responsibility or EPR; LGU Ordinances) Technical readiness to address arising problems concerning sustainable packaging for the industry C LUS T ER S OF S US T AI NABLE PAC KAG ING OTHER GREEN CIRCULAR BIO PACKAGING SUSTAINABLE PACKAGING PACKAGING PACKAGING Ecological materials Designed according to Biodegradable Non-excessive or manufacturing the principles of the Compostable packaging techniques circular economy Downgauging Edible packaging packaging ENVIRO NM ENT IM PAC T & H U M AN H EAL TH www.ways2gogreenblog.com/ packagingeurope.com Alhazmi, H., Almansour, F. H., & Aldhafeeri, Z. (2021) https://www.european-bioplastics.org/bioplastics/materials/  Biodegradable Bio-based/Bioplastic Decompose Bringing Packaging Innovations to Reality in the Renewable sources used to environment make plastic by living (e.g. sugar cane, starch) organisms Oxo-degradable Neither biodegradable nor bio- Commonly used based. Simply break into smaller terms fragments (microplastic). Compostable Broken down into O2, water, biomass in a ASTM D6400 controlled EN 13432 composting condition  ‘Eco-friendly’ or ‘Environment Friendly’ Bringing Packaging Innovations to Reality Not being environmentally harmful ‘Green’ Anything that benefits or lessens Commonly used the impact on the terms planet ‘Sustainable Packaging’ Sourced responsibly, designed to be effective and safe throughout its life cycle, meets market criteria for performance and cost, is made entirely using renewable energy, and once used, is recycled efficiently to provide a valuable resource for subsequent generations.  Biobased Non-biodegradable Biodegradable and and biobased biobased e.g. Bio-PE, PET, PA e.g. PLA, PHA, PBS, Starch blends Non-biodegradable Biodegradable Conventional plastics Biodegradable and e.g. PE, PP, PET fossil-based e.g. PBAT, PCL Fossil-based Bioplastic Material Coordinate System Common Bioplastics Polylactic acid (PLA) Thermoplastic starch (TPS) Polybutylene adipate-co-terephthalate (PBAT) Polybutylene succinate (PBS) Valorization of agricultural waste Valorization of food waste AI (Anti-insect) Biodegradable Packaging www.mypestfriends.com  Bringing Packaging Transport Packaging Innovations to Reality Transport Packaging 51  Bringing Packaging OUTLINE Innovations to Reality Fundamentals of Packaging Types of Packaging Materials How to select the best packaging? Labelling Requirements Shelf life Evaluation Latest packaging technology and development Environmental issues and concerns Environmental issues and concerns Bringing Packaging Innovations to Reality Ecological Solid Waste Management Act of 2000 (R.A. 9003) The state has the responsibility to adapt a systematic, comprehensive, and ecological solid waste management (SMW) program. April 2023 House Bill (HB) No.507 would “regulate the manufacture, sale, use, and importation of single-use plastic products… [as well as] the distribution, recovery, collection, recycling, and disposal.” The bill would thus, “develop an integrated and comprehensive policy for plastic waste management”. Further highlighting that while the House of Representatives has approved an excise tax on single-use plastic bags, HB 507 includes packaging, utensils, and other common single-use items. Extended Producer’s Responsibility Law of 2022 (R.A. 11898) -took effect last August 12, 2022 -It requires obliged enterprises (OEs), by themselves or collectively, with or without a Producer Responsibility Organization (PRO) to prepare and register with the National Solid Waste Management Commission their EPR Programs to reduce and/or recover for reuse, recycling, treatment, or proper ecological disposal the plastic packaging waste that they release or released to the domestic market.