PrimaPower PDF: Sheet Metal Solutions

EVOLVE BY INTEGRATION DYNAMIC SOLUTIONS TO LEVEL UP YOUR PRODUCTION PROCESS CONTENTS 03/ 12/ Our promise / Our solutions Evolve by integration 14 2D Laser 16 3D Laser 04/ 17 Sp...

EVOLVE BY INTEGRATION DYNAMIC SOLUTIONS TO LEVEL UP YOUR PRODUCTION PROCESS CONTENTS 03/ 12/ Our promise / Our solutions Evolve by integration 14 2D Laser 16 3D Laser 04/ 17 Specialized processing - LASERDYNE® About us / 18 Punching Dynamic solutions to level up your production process 20 Punch-Laser 21 Punch-Shear 10/ 22 Panel Benders Our sectors / 24 Press Brakes Driving industrial progress 25 Robotic Solutions 26 Automated Manufacturing Lines 28 Storage Solutions 29 Automation 30 Software OUR PROMISE EVOLVE BY INTEGRATION Today, every manufacturer in sheet metal industry has to step up their business. Competition is rising, customers have more demands, the market has fewer resources: companies have to optimize processes, automate production, save energy and money. They have to evolve – and evolution is what we have always offered at Prima Power. We do it through the widest range of machines in the industry. But mostly, we do it with our unique ability to integrate our technologies into customers' processes to enhance production performances. It's about our engineering knowledge and our customer-centered approach. It's about our very history of technological integration. Our brand promise means all that. To level up productivity through targeted dynamic solutions. To support growth through modular and scalable offers. To evolve by integration. 03  ABOUT US DYNAMIC SOLUTIONS TO LEVEL UP YOUR PRODUCTION PROCESS Prima Power provides businesses of all sizes with targeted dynamic technologies that enhance profitability in sheet metal working. We create integrated automated solutions designed to meet our clients' challenges and open to their future growth. We offer high-performance machines that deliver flexible and precise execution. At Prima Power, value lies in the focus on customers. We build our offer on a full range of modular solutions, using our distinctive customer‑centered approach and long‑standing knowledge in engineering systems and machinery for sustainable, efficient manufacturing - all based on a unique history of technological integration. GREEN MEANS®: AN INTEGRATED AND PRAGMATIC COMMITMENT In Prima Power we embrace an guarantee both a saving of integrated and pragmatic approach resources and economic savings to sustainability. for manufacturers. We deliver solutions designed to This means prioritizing effective optimize production cycles by and feasible solutions, like focusing on process efficiency, servo-electric technology we have with the aim of saving materials been pioneering since 1998. and energy without affecting We have summarized our concept the quality of the final output. of sustainability in two words: Our technologies simultaneously Green means®. 04 OUR VALUES PROGRESS Progress is the ultimate value we bring. Our solutions accelerate development and promote sustainable manufacturing. Our technologies upgrade production dynamics — they make processes evolve. DYN A M I S M Today’s manufacturing calls for dynamism. In our labs and plants, we design and produce industrial technologies that combine high productivity rates and flexible use. Speed is our way. KNOWLEDGE Our commitment is built on knowledge. Our team stands out for the unique integration of engineering mindset, systemic vision, and creative approach. We are in a constant quest for advancement. CONSISTENCY Great technology provides consistent value over time. Day and night, our systems and in-house solutions transform designs into parts at the pace of constant precision. FOCUS Relationships with customers are a matter of focus. Together, we set up effective solutions targeted at their business challenges. Then, we keep providing attentive and responsive support. 05  ABOUT US PRIMA POWER'S GLOBAL PRESENCE EMPOWERING MARKETS THROUGH STRATEGIC CONNECTIONS Prima Power’s global presence embodies its dynamic approach and unwavering focus on customers. With a widespread industrial and sales and service footprint, the company strategically positions itself where it's needed most. A connection rooted in decades of knowledge and expertise enables Prima Power to truly understand and support the unique needs of each market and industry. ~400 SERVICE SEMEA PLANT, R&D AND TECH CENTER ENGINEERS 1 HEADQUARTERS 15,000+ INSTALLED 2 PLANTS AND R&D CENTERS 2 TECH CENTERS MACHINES 5 PRODUCTION PLANTS NORTH EUROPE AND R&D CENTERS 1 PLANT AND R&D CENTER 2 TECH CENTERS AMERICAS APAC 1 PLANT AND R&D CENTER 1 PLANT AND R&D CENTER 2 TECH CENTERS 1 TECH CENTER 06 ABOUT US LIFE-CYCLE SUPPORT CUSTOMER-FOCUSED APPROACH THAT TARGETS YOUR PRODUCTIVITY CHALLENGES ANALYZE & ADVISE SET-UP & TRAIN PROCESS ANALYSIS FULL INSTALLATION SUPPORT FEASIBILITY AND CYCLE TIME STUDY PRODUCTION START-UP PRODUCTION FLOW SIMULATION TRAINING FACTORY AND ERP INTEGRATION ANALYSIS PROCESS OPTIMIZATION MODULAR SOLUTION SELECTION PRODUCTION RAMP-UP EVOLVE & INTEGRATE ASSIST & MAINTAIN SOLUTION UPGRADE AND SCALE-UP PREVENTIVE MAINTENANCE SOFTWARE UPGRADE SERVICE AGREEMENTS REFURBISHMENT IN-FIELD, PHONE & REMOTE SUPPORT PRIMA POWER ACADEMY SPARE PARTS & TOOLS RELOCATION SPECIALIZED TECH SUPPORT 07  ABOUT US PRIMA INDUSTRIE GROUP PROGRESS IN MANUFACTURING AUTOMATION Prima Industrie is the industrial to flexible manufacturing systems. 1,900 innovation group bringing progress Prima Industrie also advances in manufacturing automation metal additive manufacturing since 1977. technologies through Prima Additive PEOPLE The Group operates in sheet metal and develops the sector of embedded working technologies through the Prima Power brand. electronics with Prima Electro. With 7 plants and 1,900 people, 500+ A global player providing solutions Prima Industrie supports and bolsters MIO € REVENUES 7 to businesses of all industries, the everyday work of Prima Power offers a complete local companies and large range of machinery and integrated organizations all over the world, with PLANTS AND solutions, from laser processing annual revenues of over R&D CENTERS to punching and bending, 500 million euros. 15K+ INSTALLATIONS SPECIALIZED COMPANIES PART OF PRIMA INDUSTRIE GROUP 08 ABOUT US A UNIQUE HISTORY OF EVOLUTION AND INTEGRATION TRACING OUR JOURNEY IN FOUR KEY PHASES Disposal of laser source manufacturing business unit Acquisition by Alpha Private Equity and Peninsula through delisting 2023 EVOLUTION CONTINUES 2023 — Today Minneapolis plant (USA) Seinäjoki plant (FIN) Suzhou plant (CN) Collegno Headquarters and plant (IT) STRATEGIC FACILITY EXPANSION GROUP INTERNATIONAL CONSOLIDATION Prima Industrie + Finn-Power 2011 PRIMA POWER BRAND IS BORN 2016 — 2022 Finn-Power (sheet metal working solutions) Laserdyne (laser drilling systems for aerospace) Convergent (laser sources) GROWTH POWERED BY INTEGRATION Prima Industrie listed on the Italian Stock Exchange 1999 Servo-electric technology 1998 Night Train storage 1994 EXTERNAL GROWTH WITH Integrated right-angle shear 1992 THE BIG CHANGE: PRIMA POWER 2D laser machine 1992 1999 — 2015 Panel bender 1991 Flexible Manufacturing System 1990 Press brake 1988 Turret punch press 1983 3D laser machine 1979 PIONEERING TECHNOLOGIES Prima Industrie established 1977 Finn-Power established 1969 BIRTH OF THE HERITAGE BRANDS AND FOCUS ON LASER AND SHEET METAL 1969 — 1998 09  OUR SECTORS DRIVING INDUSTRIAL PROGRESS SERVING HIGH-TECH SECTORS WITH SPECIALIZED KNOWLEDGE Leveraging its diversified expertise, Prima Power aligned with the distinctive demands of each sector. offers solutions that cater to a wide array of With a focus on customers’ needs, we facilitate the industries. Our range's breadth and modularity, growth and progress of evolving industries, aiming to combined with our cross-industry knowledge, allow boost customer profitability through advanced and us to provide targeted and specialized solutions reliable production systems. 10 AEROSPACE FOOD SERVICE EQUIPMENT AUTOMOTIVE HEALTHCARE & MEDICAL BUILDING & HOUSING EQUIPMENT HVAC ELECTRIC CABINETS MECHANICS & MACHINERY ELEVATORS & ESCALATORS STEEL FURNITURE, PANELS & WAREHOUSING ENERGY YELLOW GOODS & TRUCKS 11  OUR SOLUTIONS PRIMA POWER SOLUTIONS MODULAR AND HIGH-PERFORMING TECHNOLOGIES THAT SUPPORT YOUR FUTURE GROWTH Built on deep knowledge across diverse technologies, our extensive product range emphasizes flexibility and seamless integration, incorporating automation and software to ensure exceptional performance. Our consistency in delivering profitable cutting-edge solutions is fueled by our drive for innovation. This dynamic approach allows us to meet the evolving needs of industries, propelling sustainable progress in the manufacturing landscape. Unique expertise in technological integration with native solutions for unmanned production. Customer - focused approach and design that target your productivity challenges. Full system of high-speed flexible solutions combining precision, versatility, and efficiency. 12  LASER PROCESSING 2D LASER /14 3D LASER /16 SPECIALIZED PROCESSING - LASERDYNE® /17 PUNCHING & COMBINED TECHNOLOGIES PUNCHING /18 PUNCH-LASER /20 PUNCH-SHEAR /21 BENDING PANEL BENDERS /22 PRESS BRAKES /24 ROBOTIC SOLUTIONS /25 FLEXIBLE MANUFACTURING SOLUTIONS AUTOMATED MANUFACTURING LINES /26 STORAGE SOLUTIONS /28 AUTOMATION /29 SOFTWARE /30 13  OUR SOLUTIONS | L ASER PROCESSING 2D LASER LEVEL UP YOUR PRODUCTIVITY WITH THE SPEED OF OUR MODULAR SOLUTIONS Best-in-class performance with up to 20%(1) faster cycle times, thanks to 28 m/s² acceleration and 180 m/min trajectory speed. Optimal cost-effectiveness with gas savings up to 40%(2) and a remarkable 96%(3) sheet utilization. Seamless integration with modular and scalable automation solutions, from stand-alone setups to fully automated production cells, integrable at any time. 2D LASER (1) Calculated on typical laser cut parts with material thickness 1-6 mm. (2) Using our ECO-TOUCH Cut vs standard market solutions. (3) With our automatic nesting: average scrap on 20 nestings. 2D LASER MACHINES Platino Linear® Laser Genius®+ Efficient, and easy-to-use laser cutting Highly productive 2D laser cutting machine: the ideal affordable solution solution with best-in-class dynamics for the processing of any material and (max. acceleration: 28 m/s2 and shape with high cutting quality and trajectory speed: 180 m/min) and great reliability. Maintenance-free high cutting quality. Available in three linear drive increases machine uptime sizes (1530, 2040 and 2060) and with and reduces operating costs. reversible layout to suit any production environments and requirements. 14  Thanks to Prima Power laser technologies, we are able to guarantee flexibility, speed and traceability in the cutting phase, while also responding to any emergencies our customers may have. Sergio Resteghini Owner (Resteghini, Italy) Take full advantage of your machine capabilities with a wide range of modular and efficient solutions for automated loading, unloading, picking, sorting, and stacking. 15  OUR SOLUTIONS | L ASER PROCESSING 3D LASER LEVEL UP YOUR PRODUCTIVITY WITH THE EFFECTIVENESS OF OUR EXPERTISE Highest cutting performance and cost-effectiveness with +20%(1) axis dynamics than market (trajectory ‌acceleration up ‌to ‌2.1 ‌g‌ and speed up t‌ o ‌208 ‌m/min)‌. The largest working envelope, +10% (2), with the smallest footprint, up to -17% (3), in the category. One-click programming functionality for reduced changeovers and setup times. 3D LASER (1) Laser Next 1530/2130 max simultaneous axis speed is 208 m/min. Market reference: 173 m/min. (2) Laser Next 2141 working volume is 8.9 m3. Market reference: 8 m3. (3) Laser Next 2141 layout footprint is 35 m2. Market reference: 42 m2. 3D LASER MACHINES Rapido® Laser Next® 1530 - 2130 Laser Next® 2141 Quality, productivity, and efficiency First-class performance 3D laser Multi-purpose machine designed for make Rapido the best solution for machines designed, developed, large-part processing and job shop mid-range job shops applications, manufactured and tested for the mass productions with maximum application enhanced by Prima Power's production of automotive components. flexibility (3D cutting, 2D cutting and long-lasting experience. welding). The machine can meet your specific manufacturing needs, thanks to multiple machine configurations. 16 OUR SOLUTIONS | L ASER PROCESSING SPECIALIZED PROCESSING LASERDYNE® LEVEL UP YOUR PRECISION WITH OUR HIGHLY SPECIALIZED SOLUTIONS Unmatched precision with an accuracy of +/- 0.012mm (1), combined with repeatability for high-value components. Highly specialized and flexible solutions, offering over one million machine configurations (2). Setting standards in laser drilling and welding with more than 50 certified applications (3) particularly in highly demanding industries such as aerospace, space economy and energy. LASERDYNE (1) Equal to +/- 0.0005 inch. Precision tested to ISO 230-2. (2) Calculated with the number of options available. (3) Related to production engine programs in the mentioned industries. LASERDYNE MACHINES LASERDYNE® 811 LASERDYNE® 795 No other system provided A 3D laser processing system that High-performance 3D laser processing the level of control and precision provides precision, speed and the system for precision drilling, welding needed to consistently deliver efficiency needed to cost-effectively and cutting of medium to large 3D the quality specified by weld, drill and cut a wide variety parts with an advanced moving beam our customer. of components. Various automation motion system that ensures the highest Many of our large parts require solutions can be easily integrated levels of accuracy and repeatability. accuracy of +/- 0.005 inch and with the machine. Configurable to your requirements. sometimes tighter tolerances and the new LASERDYNE ® 795 easily processes the parts within those tolerances. Mark Miller Marketing Director (Precision Aerospace, United States) 17  OUR SOLUTIONS | PUNCHING & COMBINED TECHNOLOGIES PUNCHING LEVEL UP YOUR PROFITABILITY WITH THE VERSATILITY AND EFFICIENCY OF OUR SOLUTIONS Best-in-class efficiency (1) thanks to the combination of punching force up to 300 kN, speed up to 1000 hpm and 75% energy consumption saving (2). Versatile and repeatable high-quality forming capabilities, with linear-increase forming capabilities from 0 to 16 mm height. Seamless integration with modular and scalable automation solutions, from stand-alone setups to fully automated production cells, integrable at any time. PUNCH (1) Punch Genius Dynamic is the only machine in the market combining these three technical performances. (2) Compared to hydraulic technology, based on internal data analysis. PUNCHING MACHINES Punch Sharp Punch Genius A flexible, compact, and expandable Superb accuracy, flexibility and punching machine with superb productivity are gained through accuracy, energy saving and its large tool capacity, wide range productivity. Prima Power's of optional features available and ECOPUNCH® concept is an astonishing possibility to expand with automation cost saver in terms of energy for developing needs of production. consumption. 18 PUNCHING TOOLS Prima Power provides an extensive tooling portfolio and a consulting service to always use the perfect tool for any need and to reduce additional steps and setup. This results from a unique set of technical features: Two turret construction alternatives: 16 and 20 stations Multi-Tools® Rotating Auto-Index system Intelligent ram Prima Power punching tools offer more than 20% longer tool life than conventional tool steels. 19  OUR SOLUTIONS | PUNCHING & COMBINED TECHNOLOGIES PUNCH-LASER LEVEL UP YOUR VERSATILITY WITH OUR AUTOMATED MULTI-PURPOSE SOLUTIONS Highly profitable combination of different processes: punching, tapping, forming, marking, and laser cutting. Unbeatable flexibility for even the most complex shapes and widest material range (0.5-8 mm), including sensitive materials, thanks to intelligent brush table solutions. Best-in-class productivity (1) thanks to the combination of punching force up to 300 kN, speed up to 1000 hpm and 6 kW laser power. PUNCH + LASER (1) Combi Genius Dynamic is the only machine in the market combining these three technical performances. COMBINED PUNCHING AND LASER CUTTING MACHINES Combi Sharp® Combi Genius® Smart and economical solution for Combi Genius is unbeatable when punch-laser combination, which can it comes to production versatility be equipped with multiple options and flexibility, combining multiple and automation solutions. operations in one machine. At its best when intergated in a FMS. 20 OUR SOLUTIONS | PUNCHING & COMBINED TECHNOLOGIES PUNCH-SHEAR LEVEL UP YOUR PROFITABILITY WITH OUR PRODUCTIVE AND MATERIAL-SAVING SOLUTIONS Highly profitable combination of different processes: punching, tapping, forming, marking, shearing with up to 600 tools in the punch turret without additional tool storage. Unbeatable productivity for rectangular parts with best in class cutting length, +150%(1) than market, resulting in fewer shear hits and shorter cycle time. Truly sustainable manufacturing with 20%(2) higher sheet optimization and 75%(3) energy saving. PUNCH + SHEAR (1) Total blade length 2500 mm, market reference: 1000 mm. (2) Using our common line cutting & skeleton-free capability. (3) Compared to hydraulic technology, based on internal data analysis. COMBINED PUNCHING AND SHEARING MACHINES Thanks to punch-shear machine Shear Genius® EVO Shear Brilliance® we could eliminate the separated Punch-shear is the most effective Implementing highly effective blanking operation and found technology for square parts and panels, punch‑shear technology the Shear a solution for processing an entire lowest cost per part and highest Brilliance provides dynamic flexibility sheet with common-line cutting, productivity. Shear Genius EVO is with the largest working table for punch the ideal cost cutting solution with & shear in the market, increased tooling without having to shake out parts higher output respecting the means of capacity, with the fastest hit rate and at the end. Also part consistency sustainable manufacturing. extremely accurate positioning. and dimensional accuracy were improved and quality issues were eliminated. Brad Johnson Industrial Engineer and Continuous Improvement Coordinator (LaForce, United States) 21  OUR SOLUTIONS | BENDING PANEL BENDERS LEVEL UP YOUR EFFICIENCY WITH THE AUTOMATION OF OUR FULL-ELECTRIC SOLUTIONS Cost per part up to 10%(1) lower than market, exploiting our fully servo-electric technology. Outstanding flexibility thanks to the multiple configurations and sizes even on small production batches and complex bending profiles. Top in class processing of materials up to 4mm (2) with high accuracy and repeatability enhanced by DABA (3) technology. PANEL BENDERS (1) Calculated on Total Cost of Ownership, based on internal data analysis. (2) Up to 3.2mm Mild Steel, 2.5mm Inox, 4mm Aluminum (referred to EBe). (3) DABA: Dynamic Adjustment of the Bending Angle. PANEL BENDERS FBe Fast Bend BCe Sharp BCe Smart Semi-automatic bending solution with Semi-automatic panel bender with a Compact solution with an intermediate a compact layout and an affordable basic configuration and a very compact level of automation and combined price but highly adaptable to any size layout, guarded by safety light curtains loading and unloading sequence of production batch. to allow fast loading and unloading, to guarantee high productivity and to guarantee maximum safety for efficient and safe semi-automatic for the operator. production. 22  Prima Power’s equipment has demonstrated stable comprehensive performance, working long hours with good precision, great flexibility, high automation, and high overall efficiency, while requiring less manpower. Luo Yuanping Production Director (SUNSEA AIOT Zhuhai plant, China) BCe Smart + Bending Centre BCe Express Bender EBe Semi-automatic bending solution Semi-automatic bending centre for Fully automatic panel bender that that balances flexibility and medium/small batch production with can be configured as stand-alone productivity: operator, automations LUT loading and unloading device for or connected in line with other and technological options complement higher productivity. Prima Power Flexible Manufacturing each other to produce complex technologies (EBe FM) to offer components with maximum efficiency. an extremely high automation level. 23  OUR SOLUTIONS | BENDING PRESS BRAKES LEVEL UP YOUR EFFICIENCY WITH THE PRECISION OF OUR VERSATILE SOLUTIONS Wide range for any needs, mastering servo-electric technology for high accuracy and productivity, hydraulic/hybrid technology for high tonnage, and customized solutions. Industry-leading productivity in servo-electric technology with cycle times down to -30%(1), combined with high repeatability and stable process over time. Easy integration into a robotic cell and a full production line. PRESS BRAKES (1) Faster approach (-13%) to parts and reduced unnecessary movements with the programmable increment of the bending height; cycle time saving (-10%) thanks to the O-Frame structure and CNC crowning; stability over temperature and time ensured by electric motors (-7%). PRESS BRAKES eP Press Brake eP Genius hP Press Brake This servo-electric press brake offers Efficient servo-electric eP 1030 with The hP Press Brakes are the hydraulic high acceleration and deceleration, a fast and automatic tools change bending response for the high tonnage fast response time, and considerable storage to offer a faster, reliable and market. Its high modularity allows the increase of the productivity compared most versatile bending solution. connection in tandem, or integration to conventional press brakes. eP Genius is available in a Genius Duo into automated lines or robotic cells. configuration with two different press brakes connected to the same storage. 24 OUR SOLUTIONS | BENDING ROBOTIC SOLUTIONS LEVEL UP YOUR PRODUCTIVITY WITH THE MODULARITY OF OUR INTEGRATED SOLUTIONS Profitable for both small and large batches thanks to easy part programming optimization and modular automatic tool change, up to 30%(1) faster than market. High repeatability of the parts and fast return of the investment, thanks to the robot assisted bending process applied to servo-electric press brakes. Fully unmanned production integrating cutting, stacking and bending processes into a Flexible Manufacturing System. ROBOTIC SOLUTIONS (1) Referred to eP Genius with Automatic Tool Changer and anthropomorphic robot gripper reconfiguration working in parallel. Compared to tool changes made by the robot. ROBOTIC BENDING CELLS Prima Power offers configurable brakes bending machines with This is a truly unique bending robotic bending solutions by 6 or 7-axis industrial robots, which can solution with a panel bender, integrating stand-alone as well as be equipped with additional material a robot and an integrated press combined panel benders and press handling or bending support devices. brake. But what we like the most is the fact that the whole system is extremely flexible! Michael Winkler Production Manager (Schulthess Maschinen AG, Switzerland) 25  O U R S O L U T I O N S | F L E X I B L E M A N U FA C T U R I N G S O L U T I O N S AUTOMATED MANUFACTURING LINES LEVEL UP YOUR PRODUCTIVITY WITH OUR SCALABLE AUTOMATED SOLUTIONS 100% integrated software and manufacturing machines to complete 24/7 automated production, for kit, batch and mass production. Scalable solutions that support your growth and changing demands over time through in-house designed and manufactured systems. 4x productivity (1) thanks to integrated processes and the reduction of low added-value manual operations. AUTOMATED MANUFACTURING LINES (1) Compared to conventional cell production, based on our internal data analysis. FMS PSBB LPBB LBB Punching / Shearing Laser cutting / Punching Laser cutting / Buffering / Bending Buffering / Bending Buffering / Bending LBB offers lights-out production PSBB processes blank sheets into The outstanding productivity offered capacity together with outstanding ready-bent, high-quality components by the LPBB flexible manufacturing flexibility of the material flow. automatically and ensures energy system results from modular The widest material thicknesses efficient, flexible and versatile technology and intelligent material available. Thicker material and complex production flow at its maximum, from flow management and is suitable shapes can be bent with robotized programming to production reporting. for more complex shapes in the press brake. PSBB is the market standard solution manufactured parts. for panel manufacturing. 26  Our customers set high demands for the quality and aesthetics of the product, while we seek ways to be cost-effective. We invested in a fully automated Prima Power PSBB line in 2010, and in 2021 we purchased our second line meeting all these requirements. Gert Olofsson CEO (MIMSafe, Sweden) PunchBend Night Train FMS® PunchBend is an ideal manufacturing Leading technology storage solution system for the production of e.g., in automated flexible manufacturing doors or elevators if you are using systems. Night Train FMS automates cut-to-size materials. the material and information systems of a facility and combines individual manufacturing stages into a single flexible process. 27  O U R S O L U T I O N S | F L E X I B L E M A N U FA C T U R I N G S O L U T I O N S STORAGE SOLUTIONS LEVEL UP YOUR CAPACITY AND FLEXIBILITY WITH OUR AUTOMATED STORAGE SOLUTIONS 96%(1) higher factory floor usage and more efficient inventory than conventional storage solutions. 2 times more storage shelving units (2) with standalone Fast Loading storage solutions. Storage solutions provide the fastest material change times in the industry with dynamic storage management. STORAGE SOLUTIONS (1) Night Train FMS® compared to same number of pallets on the floor. (2) Our Fast Loading is the only integrated sheet-by-sheet double tower in the market. STORAGE SOLUTIONS Fast Loading Storage Fast Loading Device Combo Tower Ideal for fast material changes during An economical solution for fast Combo Tower Laser production. The first block of a Night material changes in material flow. Smooth material flow and a large Train. Fastest (21% faster) sheet-by- Fastest (21% faster) sheet-by-sheet storage capacity. Makes different sheet loading solution available. loading solution available. materials available whenever needed automatically and without delays. Enables 24/7 production. Combo Tower Laser version with integrated loading and unloading features for 2D lasers. 28 O U R S O L U T I O N S | F L E X I B L E M A N U FA C T U R I N G S O L U T I O N S AUTOMATION LEVEL UP YOUR PRODUCTION FLOW WITH OUR EFFICIENT AUTOMATION SOLUTIONS Reduction of manual operations with low added-value, granting production efficiency 60% higher(1) than manually operated machinery. 24/7 unmanned production possible thanks to zero-setup automation. The largest stacking area available on the market, up to 48 m2 (2). AUTOMATION (1) Production efficiency is internally calculated by factoring in the significant reduction of the manual work per part as well as quality improvement. (2) Using our adaptive gripper and programmable picking areas. AUTOMATION SOLUTIONS FOR ALL NEEDS Prima Power offers a wide range The main benefit is to reduce low Today, automation is becoming of flexible, reliable, and efficient added-value human operations while a key success factor in the modules for: at the same time increasing the industry. Automation is a crucial LOADING finished product quality and element in production efficiency, UNLOADING the possibility of unmanned it increases competitiveness in 24/7 production by automating PICKING the market and it also alleviates the working cycle of the machine. SORTING the challenges related to the STACKING availability of skilled labor. BUFFERING Automation increases the company’s attractiveness both for customers and for top production professionals. Kimmo Niska President and CEO (Steelcomp Oy, Finland) 29  O U R S O L U T I O N S | S O F T WA R E SOFTWARE LEVEL UP YOUR PRODUCTIVITY WITH OUR DIGITAL ECOSYSTEM One comprehensive ecosystem for the entire production flow. Improved profitability with optimized material management and data-driven process and maintenance. Empower your team with enhanced programming capabilities combined with intuitive interfaces. Always be in control of your system, regardless of the technology, with Prima Power’s complete suite of machine user interface software. From controlling machine operations, tools, parameters, and production orders to the stacking of finished parts, all available directly on-board with an intuitive touch-screen interface. 30 SOFTWARE O U R S O L U T I O N S | S O F T WA R E ALL IN ONE CONTINUOUS AND INTEGRATED PRODUCTION FLOW PLAN PRODUCTION PLANNING Tulus Office ® ERP bidirectional communication Production schedule based on deadlines and machine availability Fully automatic production programming PROGRAM CAD/CAM & SIMULATION NC Express CAD/CAM for programming 2D laser, punching, shear and combi machines, bending and automations Automatic programming and integrated solutions Dedicated solutions for 3D laser and bending machines RUN INTUITIVE INTERFACE Tulus® HMI Pivot point of a holistic software ecosystem Closed loop between programming software and machine data Intuitive and user-friendly interface CONTROL MONITORING AND REPORTING Tulus Office ® Real time machine production status overview Customized report about production and machine performance Data visualization and customized dashboard for business intelligence solutions TRUST SECURE DATA-DRIVEN SERVICE Remote Care Secure machine data collection for quick interventions Privacy compliance and cybersecurity certification Proactive intervention for machine downtime recovery 31  ENGLISH 01EN_Mar2024 © Prima Industrie Group / Subject to changes without prior notice 2 D & 3 D L A S E R C U T T I N G | B E N D I N G | P U N C H I N G & S H E A R I N G | A U T O M AT I O N | S O F T WA R E | F M S Partner with the knowledge and dynamism of Prima Power. Evolve by integration