C&W Maintenance Manual PDF

Appendix-XI Duty Lists of C&W Supervisors (Freight) C&W_Freight_Staff Duty\1  INDEX S.N. Description...

Appendix-XI Duty Lists of C&W Supervisors (Freight) C&W_Freight_Staff Duty\1  INDEX S.N. Description Page No. A Divisional HQ -- 1 SSE C&W(Divisional HQ) 3 2 SSE (Training & Computer) 4 3 Statistical Inspector 4 4 SSE/ (Material Control) 6 5 SSE C&W (Planning) 7 6 SLI/Div.HQ 8 7 Important Guidelines for Loco Inspectors/Fuel Inspectors working under 10 (C&W) Depots for management of Fuelling Installations. B Yard Examination 8 SSE/G(C&W)/Yard 12 9 SSE (C&W) Yard/ Incharge 14 10 SSE (C&W) Yard/ Shift Incharge 16 11 JE/SSE(C&W)/ Train Examination Yard 17 12 Duties of C&W Inspectors (CWI) 19 13 SSE/C&W (Sick Line) 23 C ROH Depot 14 SSE/C&W)/ROH/Incharge 24 15 (SSE/C&W)/ROH/Field 25 16 SSE(C&W)/Store/ROH 26 17 SSE (M&P)/ROH 27 18 SSE (C&W)/Air Brake 28 19 SSE (C&W)/Bogie 29 20 SSE (ART/ARME) 30 21 SSE/ SPART 31 C&W_Freight_Staff Duty\2  Duty Lists of C&W Supervisors in Div. HQ. 1. SSE C&W(Divisional HQ) He is responsible for the following duties assigned to him :- 1) Punctuality - Direct punctuality loss cases, Indirect punctuality loss cases, train partings and unusuals, identification of the bad runners on the basis of above failures. 2) Statistics - Major statistics on C&W, action plan targets. 3) Technical Meetings - Organization of monthly technical meetings of C&W supervisors with Sr.DME. 4) Technical standing orders - HQ’s technical standing orders implementation and help in issuing local technical standing orders on C&W and trouble shooting. 5) Derailments/Accidents - Providing assistance in accident/derailment inquiries and technical notes. 6) PCDO’s /MCDO’s- Timely submission of monthly C&W PCDO and MCDO to HQ and to DRM and the action plan targets. 7) HOD meetings - Providing the statistics for the HOD meetings and Conferences. 8) ISO Certification - preparation of ISO documents and related manuals, correspondence of letters/Instructions to depot incharges, preparation of handouts during quality audits and inspections by HQ officers, record keeping and watch over the implementation of ISO instructions to the grass root level and timely analysis of the maintenance activities on ISO certified depots. 9) Management and up keeping of the computer hard and soft wares, new development of the programmes, generation of data base reports, Brochure making etc. 10) Training Activities- Management of BTC, Training modules and training material to staff and supervisors, syllabus for the different courses undergone in the BTC, Technical hand outs for the staff. 11) Field inspections as per the allotted quota. 12) Any other work given time to time by the Mechanical Officers. C&W_Freight_Staff Duty\3 2. SSE (Training & Computer) He is responsible for the following duties assigned to him – 1) Condemnation of rolling stock and its proper accountal- The timely submission of the condition report, chasing of the BUO’s of the condition reports submitted, submission of the DS-8 and up to the final disposal of the Rolling stock. 2) Management and up keeping of the computer hard and soft wares, new development of the programmes, generation of data base reports, Brochure making etc. 3) Training Activities- Management of BTC, Training modules and training material to staff and supervisors, syllabus for the different courses undergone in the BTC, Technical hand outs for the staff. 4) HOD’s inspections- Compliance over the HOD’s inspection items, it’s replies to HQ and the concerns. 5) Field inspections as per the allotted quota. 6) Any other work given time to time by Mechanical Officers. 3. Statistical Inspector He is responsible for the following duties assigned to him :- Divisional statistical section: He will monitor Locomotive performance data given as under: 1. Railway wise, Shed wise engine usasge: Goods service, territorial basis, based on daily enginewise/sectionwise working of trains. 2. Monthly engine disposition statement based on enginewise daily: hourly outage, railwaywise/shedwise/service wise 3. Sectionwise no. of goods train run, loaded wagons kms, empty wagon kms, FTKM, Wagon tare tonne kms, brake van kms, brake van TT kms. C&W_Freight_Staff Duty\4 4. Railway wise/shedwise engine kms, Train hours and Engine hours on mail express and passenger services. 5. No. of mail /express/Passenger train running- sectionwise/railway wise/shedwise 6. Summary of military special, train run on division Base/shed wise - Railwaywise/section wise No. of military special train , Vehicle kms, NTKM, Vehicles TT kms etc. 7. Summary of other coaching trains: Engine wise/sectionwise/base wise /shedwise/Railwaywise, with loaded/Empty wagons/ Vehicles and Tonnage. 8. Smmary of engineering department trains - Ballast Train/ Material Trains Nos. of trains, wagon kms, FT kms, Wagon TT kms - sectionwise/railwaywise. 9. Monthly evaluation report - Advance information of train KMs and NTKMs, engine hours etc. 10. Calculation of usage of AC & DSL traction 11. Record of GTKM of AC & DSL locomotives. 12. Other statistical parameters and statements, required by HQ office time to time. 13. Any other work given time to time by Mechanical Officers. C&W_Freight_Staff Duty\5 4. SSE (Material Control) He is responsible for the following duties assigned to him – 1) Management of C&W material cell - Timely submission of the demand notes, procurement of the non-stock and the stock items, arrangement of the transportation for bringing the material to the stores, monthly visit to the C&W depots for identification of the surplus items and the critical items, their transaction to the depots where these items are required, material review, HQ’s store meeting and timely submission of the material PCDO to HQ. 2) Management in failure investigation of the C&W failed components - Ensuring quick submission of the failed components of coaching stock to concerned workshop and goods stock to C&M’s testing at wagon workshop, chasing for their reports and it’s documentation. 3) Establishment - C&W staff matters, establishment and the staff reviews. 4) Budget - Inventory control, keeping watch on proper booking of the expenditure to the proper heads. 5) Field inspections as per allotted quota. 6) Any other work given time to time by Mechanical Officers. C&W_Freight_Staff Duty\6 5. SSE /C&W (Planning) He is responsible for the following duties assigned to him :- 1) Initiation of Tenders and contracts and monitoring of execution of the same. 2) Preparation of Terms and Conditions of tenders/contracts as well as estimates and close watch over performance of tenderers/ contractors. 3) M&P Programme - Preparation of M&P programme and chasing of sanctioned items, preparation of specifications and estimates for sanctioned items, commissioning of items and completion reports. 4) Works Programme - Preparation of preliminary works programme and petty works programme and chasing of sanctioned works, preparation of necessary drawing/Layouts for works, specifications and estimates for sanctioned works/items and completion reports of works. 5) Rolling Stock Programme - Preparation of Rolling Stock programme and chasing of sanctioned RSP, preparation of necessary drawings/Layouts/specifications and estimates for sanctioned RSP, commissioning of RSP and completion reports. 6) Field inspections as per the allotted quota. 7) Management of ARTs and ARMEs - Deployment of staff in the ARTs and ARMEs, timely inspections by the officers and supervisors, problems of ART/ARME related items, preparation during inspection of HQ/Div. Officers. 8) Availability of items as per Standard Lists - Ensuring availability of tools and equipments in all ARTs and ARMEs as per standard lists, planning and replacement of over due POH rolling stock. 9) Compliance of HLC recommendations - procurement and availability status of HLC recommended items. Attending disaster related meetings at Division as well as HQ level. 10) Complete procurement of ART/ARME items & chasing - Procurement of ART/ARME/SPART items at DMM level as well as COS level, chasing of COS case files and Purchase orders once in a fortnight. 11) Correspondence and timely submission of statements - replies to HQ letters, correspondence for budgetary offers with private firms, preparation of statements by OS-I and its checking, timely submission of statements and reply to HQ office. 12) Raising of warranty claims of all failed matarials within warranty period. 13) Any other work given time to time by the Mechanical Officers. C&W_Freight_Staff Duty\7 6. SLI/Div.HQ He is responsible for the following duties assigned to him :- 1) Crew Management - Monitoring of refresher and PME due running staff, smooth and efficient functioning of Drivers lobby, Monitoring of predeparture detention of trains at Depots, control over out station rest of running staff, record of timely monitoring and counseling of Drivers, Shunters and Asstt. Drivers by Loco inspectors, Availability of items of personnel store for Drivers and uniforms and control over overtime and correspondence of running staff related items to HQ office. 2) Running Room Management - Following areas to be managed to ensure general upkeep and smooth functioning of Running Rooms – MAINTENANCE: Repairs to roofs, doors, windows, toilets and bathrooms wherever necessary, Provision of adequate water supply and provision of showers in bathroom, Regular white washing of buildings, Provision and repairs of drains and regular cleaning of drains, Provision of adequate lights and fans and repairs thereof, Provision of adequate beds and furniture and repairs thereof, Modernization of kitchen and lavatory, Regular cleaning by sweepers. BEDS AND LINENS: Provision of rubberised coir mattress and pillows, Provision of nylon mosquito nets, Provision of adequate Linens and washing thereof and its proper accountal. FACILITIES AND AMENITIES: Provision of cooler for drinking water, Provision of desert cooler, Provision of exhaust fans in kitchen, Provision of cooking gas, Provision of newspaper and magazines, Provision of good quality utensils. MISCELLANEOUS: Provision of dustbin near kitchen and provision of litter bins in rooms, Provision of curtains and doormats, maintenance of gardens, Tree plantation during rainy season, Beautification with plants in pots (leaf variety). CLEANLINESS AND GENERAL UPKEEP: Cleanliness in the running room premises as well as in the kitchen and rooms, Twice cleaning of rooms in one shift by wet cloth of phynael, Application of pest control in the rooms & kitchens, Uniform and behavior of cooks, bearers & caretaker, Record keeping and accountal in the running room stores in presence of loco foreman, Functioning of Water cooler and aqua-guard, Provision and maintenance of Meditation room, Cleanliness of toilets and bathrooms. 3) RCD Management Performance of Flow meter, Electric fuel pump and Diesel Pumps, Availability of fire extinguishers, sand and water buckets, Changing of filter of filter housing, Condition of decanting pipe and fuelling pipes, Disposal of spilled HSD oil etc. Accountal of HSD oil - HSD oil ledger at HSD oil depot, HSD oil issues for non-traction purposes, Taking over/Handing over of HSD oil after each shift, HSD oil issues to locomotive, Discrepancy of fuel/Lube oil while taking over/handing over by drivers, HSD oil issue - Posting in Trip Cards, Monitoring of Trip ration, Effectiveness of Water finding and oil finding pastes, Shortage in fuel and write off action, Reporting of Daily position of HSD oil by HSD oil depot to HQ, Receipts of the HSD oil, Filling and sending of G-210 F statement to HQ, C&W_Freight_Staff Duty\8 Placement of tank wagons, detentions and decanting, Testing of samples, Sludge disposal and accountal thereof. Supervision and General upkeep - Provision of sketch of HSD oil installation, Inspection of Storage tanks and equipments by SLI of depot once a week, Calibration Charts, Calibration of Storage tanks, Provision of Boards/Bar charts indicating parameters/equipments available. Verification of Stock - Verification by Accounts stock verifier - once a year, Verification by SSE - once a month, Verification by SFI/SLI - Feb, June, Oct. every year, Verification by Sr DME/DME/ADME - April, August, December every year. Precautions at HSD oil Installation - Premises in and around all the installations should be free from inflammable materials, Fire extinguishers and buckets should be maintained in effective condition, Only fire proof lighting equipments should be used, HSD oil in barrels, Plants should not be allowed to be grown within the boundary walls, Timely preparation and dispatch of periodic statements, Performance of Oil Company and maintenance by them, Staff deployment and their grievances, Pending Claim cases and review thereof - action taken by SFI, Steps being taken for control over SFC, Availability of Standard equipments at HSD oil installation, Computerization of Fuel management and Accounting system, Condition of Fuelling and Decanting pipe lines and Valves, Cleanliness of Installation and Modifications and Innovations at Installation. 4) Technical standing orders - HQ’s technical standing orders pertaining to running staff and RCDs, implementation and help in issuing local technical standing orders on loco and trouble shooting. 5) Drivers Lobby - Following areas will be managed to ensure general upkeep and smooth functioning of Drivers Lobby - Ensure functioning of CMS, Breath Analyzer Machines etc. Enusre availability of Crew On & Off duty Register, Signal and Track defective Register, Driver's Instruction book, Caution Order files, Illuminated Speed Restriction Board, Staff authorized to wear spectacles, Learning Road Register, Due medical test list of staff, Booking Books, Safety Posters and Slogans, First Aid Box, Stretchers, Other records at Crew booking lobby, Checking of important registers, files and Circulars once a month, provision of furniture for lobby and drinking water. 6) PCDO activities related to running staff - Timely submission of monthly running staff PCDO and MCDO to HQ and to DRM and the action plan targets. 7) HOD meetings - Providing the statistics for the HOD meetings and Conferences pertaining to Running staff and RCDs. 8) Field inspections as per the allotted quota. 9) Any other work given time to time by the Mechanical Officers. C&W_Freight_Staff Duty\9 7. Important Guidelines for Loco Inspectors/Fuel Inspectors working under (C&W) Depots for management of Fuelling Installations. 1) The Fuel inspector should go through the Oil consumption prior to issue of HSD Oil at the fuelling point and cross check with the latest trip ration taking into account in case of any excess consumption, the fuel inspector will carryout the necessary investigations. 2) Fuel inspector and inspector of Stores account will make a percentage check of T-41B with entries in the trip card to ensure that issue on T-41B have been actually entered on the trip card. 3) TVA factor of 0.0009 litre per degree centigrade variation on the total HSD Oil quantity received should be worked out as and when required. 4) Dip reading into the oil tanks should be taken only when oil level in the tanks have stabilized, it should be ensured that the dead weight of the tape has touched & is resting at the bottom & that the tape does not appear to be bent/curved to ensure correct oil level readings. 5) Water finding paste and oil finding paste to be used before taking Dip reading into the Road tanks and storage tanks. 6) Before commencing the decanting process, it must be ensured that there is adequate room in the storage tank into which decanting is to be done to avoid overflow of oil. 7) Tank wagons/Lorries will be decanted between sunrise and sunset as laid down in the Petroleum Act. 8) Tank Lorries should be completely decanted before giving clearance for the tank lorries to move out of the HSD Oil installation, all delivery valves of tank lorries may be kept open when the lorries leave shed. 9) Delivery of Tank lorries should not be accepted if the challan quantity and the actual quantity in the lorry differs. CHALLANS SHOULD NOT BE SIGNED TILL CHECKS ARE CARRIED OUT IN ALL RESPECTS. 10) The dip measurement of tank lorries in each compartment should be taken personally before and after complete decanting. 11) Tank lorries are to be placed on level ground platform and some time to be allowed for the product level to settle down. 12) All tank wagons/lorries received in the HSD Oil Installation should appear in the register whether shortages were noticed or not in the HSD prescribed format. 13) To ensure proper upkeep of the installation and to ensure that no unwanted things are kept in the vicinity, each installation is allotted to an C&W_Freight_Staff Duty\10  Inspector/Loco foremen who will be over all incharge of the staff and installation. 14) A certificate of correctness of flow meters should be obtained from the inspector of weight and measures every year without fail. 15) The incharge of the HSD Oil installation should maintain a record of issues to locomotives in the format (HSD 22). 16) HSD Oil should not be issued for any purpose other than the use (Running and maintenance) except for the following as permitted by Railway Board & specific sanction obtained from GM(O)/DRM. a) Self propelled Ultrasonic Rail testing cars. b) Diesel break down Cranes. c) Oscillograph/Dynamo meter cars. 17) While fuelling locos, great care should be exercised so that the locomotive tank does not overflow. Issues of HSD Oil for use of locomotives should be against T-41B which must be signed by the incoming driver. 18) The installation should not be used as a store for stationery, filters, Lube oil or HSD oil in barrels. 19) Surprise checks on fuel installation periodically and checks to be carried out on wastage, spillage, misuse or pilferage of HSD oil. 20) Keep an eye on the work of the fuel statistical and accounting staff to ensure that accounts are correctly maintained and returns are submitted on due dates. 21) Carryout surprise check on the incoming and outgoing balance in loco tanks with the respective fuel vouchers. 22) Ensure that proper samples are drawn for laboratory tests as per the procedure laid down. 23) Watch the performance of locomotives and crew in comparison with the trip ration fixed & take corrective action by duly analyzing the cause for excess consumption. 24) Control over lubricating oil consumption and the consumption is closely watched and the locos heavy on lube oil consumption are monitored and defects rectified. 25) Periodically check the accuracy of flow meters, calibration of storage tanks and fuel oil tanks/Glow rods of locomotives. C&W_Freight_Staff Duty\11  Duties of C&W Supervisors working in Freight Depots. 8. SSE/G(C&W)/Yard: He is responsible for the following duties assigned to him – A. GENERAL: 1. Overall in-charge of the unit and responsible for all matters and co- ordination of all activities viz., technical, establishment, operational and stores, etc. 2. Staff deployment at primary locations like Yard, M&P section, ROH & Sick Line section, Bogie section, Rolling Stock section, Store and Establishment section, IOC/BPCL Gantries etc. 3. Co-ordinate meeting of section incharges with Mechanical officer of Depot for Monthly Target & other issues. 4. Maintenance of all CC rakes & their monitoring. 5. Maintenance of depot premises including contracts & tenders. 6. Keep close watch on consumption pattern of all store items and their timely procurement process. Management and record keeping of different type of imprests. 7. Keep close co-ordination between all section incharges/ Shift incharges for better maintenance. 8. Ensure proper implementation of QMS & record keeping as per ISO requirement including depot PCDO. 9. Attention to all unfit wagons at Road side stations including examination of departmental train whenever required. 10. Control over data feeding of wagons with the liaison of C&W controller and communication with SSE (Div./HQ). 11. Circulation and implementation of HQ's/Board's/Divisional instructions to the related sections. 12. Administrative control of staff working in different sections including DAR, Leave, CRs, staff training, refresher etc. Payment and wages of staff, Passes/PTO's & quarter allotment issues for staff working under him shall be looked after. 13. He shall be responsible for maintaining dead stock register in his territory and verification thereof time to time. 14. He shall be responsible for timely initiation of M&P and Works proposals and chasing of sanctioned items in liaison with SSE (Planning). C&W_Freight_Staff Duty\12 15. He shall be responsible for budgeting and expenditure control on staff as well as stores. 16. Ensure timely refresher training of staff & field training to newly inducted staff in yards. 17. Ensure lighting arrangement in yards & ROH depot i.e. tower lighting and pathway lighting as per recommendations. 18. Ensure safety of staff working in Depot. 19. Ensure proper documentation of record of all activities i.e. time of placement of rake & release time of rake at Yard & placement/drawn out of wagons at ROH depot. 20. Maintaning a close co-ordination with Neutral Organization (NTXR) for outturn of Depot. Also co-ordination with sister departments e.g. Electrial maintenance, Operating, Store etc. 21. Maintaning a cordial & harmonious relation with Union office bearers and solving their grievances. 22. Responsible for staff welfare and amenities. 23. Responsible for monitoring and control of PDD of freight trains 24. Any other work given time to time by the Mechanical Officers. B. ISO Wing: 1. Ensure proper record keeping at every working point as per ISO requirement. 2. Analysis of Broken components from various agencies & implementation of reports. 3. Other ISO related documentation and visit of representatives. 4. Inspections as per Railway Board's letter No. 99/AM(M)/Inspections dated 16.08.1999. 5. Computerization and ISO system related work in his field of activity if assigned. C. Freight Depot Emergency Store: 1. Ensure availability of material in Freight depot in liaison with SSE (Store). 2. Ensure timely Upkeep of Ledgers and house keeping of sub stores. 3. Ensure proper & timely collection of material from stores. 4. Ensure Preparation of specifications for procurement of non stock items. 5. Control over MUF and AAC of all stock items pertaining to Freight depot. 6. Ensure material assistance to all supervisors of freight depot. C&W_Freight_Staff Duty\13 9. SSE(Incharge)/ (C&W)/Yard: He is responsible for the following duties assigned to him – 1. Overall incharge of Freight Yard & ROH Depot for maintenance of freight. 2. Responsible for organizing Depot Technical meetings of C&W yard supervisors periodically and assessment of their quality of work done. 3. Keep co-ordination between shift incharges of train examination and Stores for better maintenance. 4. Control over data feeding of wagons with the liaison of C&W controller and communication with SSE (Div./HQ). 5. Responsible for keeping sufficient welding sets & related items like electrodes, cutting torches, welding holder, earthing cables & protective devices. 6. Responsible for efficient maintenance of rolling stock based at his depot / Station. 7. Responsible for timely maintenance of Rake test rigs with their peripherals and calibration of Gauges and valves. 8. Ensure proper documentation of record of all activities i.e. time of placement of rake, release time of rake etc. 9. Hold daily conference with C&W controller at 6 o’clock and arrange to communicate the daily statistics of the Depot as well as any unusual occurrence during 24 hrs. 10. Responsible for ensuring that incoming and outgoing trains are examined by the Train Examining staff in an efficient and systematic manner and repair executed expeditiously within the time allowed unless otherwise special reasons to do so. 11. Responsible for educating staff under his control about the rules/regulations and better maintenance practices pertaining to their duties. 12. Responsible for ensuring that the staff is safety- conscious and each member his jurisdiction executes his duties keeping safety rules in mind. 13. Responsible to ensure that each staff is well disciplined and exhausting his duties effectively and appearing in uniform at work places. 14. Responsible to see that duty rosters are exhibited for each and every category of staff at his Depot. 15. Responsible for ensuring availability of store items, tools and M&P’s, proper accountal of consumption of items and also responsible for maintaining dead stock register and verification thereof time to time. 16. Responsible for checking of tools of artisan staff are correct, adequate in quantity and in good working order. C&W_Freight_Staff Duty\14 17. Carry out surprise inspections/ super checks of examined trains after certified fit by the concerned TXR and carry out night inspections periodically without fail. 18. Maintenance of Depot premises and implementation and execution of contracts pertaining to freight stock yard. 19. Carry out joint investigation on the spot into the cases of loss of punctuality, detention to the trains, etc. with TI/SM/LI/LF, PWI etc. 20. Ensure quick releasing of the rakes held up on the line within his jurisdiction. 21. Responsible for proper reclamation of components/items in the depots if required. 22. Responsible for timely disposal of defective and scrap materials from the yard. 23. Responsible for proper submission of periodical statements, examination figure MCDO of Yard statatics etc., and to reply to letters received from Divisional office and other correspondences and for maintaining the prescribed registers 24. Responsible for all rules as contained in the IRCA Rule Book and circulation and implementation of Board’s / HQ/ Divisional general instructions for train examiners and staff. 25. Responsible for follow up the instructions of Sr DME/DME/ Sr SE(Gen) strictly and acting promptly. 26. Responsible for compliance of all inspection notes and timely implementation of better maintenance practices. 27. Responsible for maintaining Depot Performance Parameter Hand Out for keeping record of activities at a glance. 28. Any other work given time to time by Mechanical officers. C&W_Freight_Staff Duty\15 10. SSE (C&W) Yard/ Shift Incharge He is responsible for the following duties assigned to him: - 1. General Up keep and maintenance of Yard. 2. Liaison with other departments i.e. Operating/Area Control/ Section Control /Engg. staff etc. 3. Rolling in and Rolling out examination of freight trains coming for examinations. 4. Examination of attaching wagons,continuity of freight train & Issue of BPC. 5. Responsible for minimizing detention Hrs. of stocks in yard. 6. Responsible to ensue the quality of examination and repair of the examined train by supervisors as per laid down procedures / instructions. 7. Surprise inspection and checks on ready wagons and testing etc. 8. Implementation of all modifications issued by RDSO/Railway Board time to time. 9. Responsible for maintaining discipline in the functioning of Yard. 10. Responsible for maintaining records as per requirement of ISO. 11. Responsible for keeping vicinity clean, stacking of material, disposing of scrap and keeping record thereof properly. 12. Distribution of staff in case of unequal strength in examination gangs. 13. Work distribution of both gangs and decide priority of rakes. 14. Attendance of special gang, load yard staff and other staff working in their normal shift. 15. Super check at least one rake per day, CC rake to be given on priority. Report of the same to be submitted timely to the concerned officer. 16. Co-ordination between all gangs including load yard gang. 17. In case of no shift in charge is available, Senior most supervisors will take the above decision and pressure will be attended alternatively by examination supervisors. 18. Close monitoring of rake (type wise) examination time/detachment. If any rake has taken excessive examination time/ detachment, report to be submitted with proper justification to the concerned officer. 19. Ensure safety drive if any running is properly follow up the by the supervisor. Records to be checked & signed. 20. Ensure work attended on train by examination supervisor is correct. Check the concerned diary & signed. 21. Any other work given time to time by Mechanical Officers, SSE (Gen) & SSE/Yard. C&W_Freight_Staff Duty\16 11. JE/ SSE(C&W)/ Train Examination Yard. He is responsible for the following duties assigned to him – 1. Ensure proper entry of attendance & signature of staff concerned at appropriate place. It should be witnessed by supervisor at the bottom. 2. Supervisor should taken over the charges from the reliever & signed at appropriate place after entry as “CTO at 06:00 hrs/14:00 hrs/ 22:00hrs”. 3. Ensure availability of the minor lamps received in charge & maintain proper distribution of minor lamp in the respective diary in a proper way. 4. Ensure proper working of mobile work station & availability of materials on it. 5. Ensure proper & legible entry of wagon particulars & repair summary of the examined rake the by recorder. Also ensure signature of the recorder & finally supervisor should witness the record by signing on it. 6. Ensure signature of Tech./Supervisors on the registers/books maintaining at Coal Empty Yard like air brake testing, office order, SPA log book, hand brake split collar welding register, contractor’s safaiwala attendance etc. 7. Ensure all jacks (Screw + Hydraulic with accessories) in the office at time of charge made over to reliever. 8. Supervisors should ensure proper entry of the charges made over to the reliever & signed at appropriate place after entry as “CMO to reliever at 06:00 hrs/14:00 hrs/ 22:00hrs”. 9. Ensure proper keeping of train examination record in the concerned register of all type of rake i.e. CC rake , Premium Rake & End to end rake examination and issue of BPC. 10. Maintenance of wagons in the rake as per instructions given in maintenance manual 11. Maintenance of rake test rigs, air pressure pipe lines & reservoirs. 12. Maintenance of all innovation items being provided in CC rakes. 13. Ensure scrap collection and keeping up of premises clean. 14. Monitoring and implementation of C&W drives launched by mechanical officers time to time. 15. Under gear/upper gear examination and complete testing of Rake in yard. 16. Attention to over due ROH/POH wagons & sick marking of defective wagons. 17. Computerization and ISO system related work in his field of activity if assigned. 18. Ensure sick wagon % is maintained well within prescribed limit. 19. Ensure proper availability of lighting for train examination/rolling in and rolling out. Also timely removal of released brake blocks and other material form yard and keep pathways free of obstruction. C&W_Freight_Staff Duty\17 20. Ensure proper & standard tool kit for train examination staff. 21. Ensure Rolling in & Rolling out Examination of all Incoming & Out going Trains respectively 22. Any other work given time to time by Mechanical Officers, SSE (Gen) & SSE/Yard. C&W_Freight_Staff Duty\18 12. Duties of C&W Inspectors (CWI). The duties of C&W inspectors are summarized as under: i) Inspections ii) Field work iii) General work A- COACHING: I. INSPECTIONS: 1. Inspection of primary based rakes for monitoring of performance of rake/rakes with respect to equipment failure and quality of maintenance, including follow up of observations. 2. Surprise checks of staff working in passenger yard, with respect to rolling- in and rolling-out examinations, carriage watering and attention to public complaints by on duty supervisors and staff etc. 3. Surprise checks of rake maintenance activities, for staff attendance, quality of rake maintenance, brake power testing, working of ACP apparatus., testing of rakes on the RTR etc. and working knowledge of staff and supervisors. 4. Surprise night inspections as ordered by Mechanical Officers. 5. Inspections of documentation of rake maintenance activity and schedule of repairs. 6. Inspections of IOH sheds with respect to repairs carried out during IOH as per demand of maintenance supervisor, short coming to be highlighted to mechanical officers and follow up. 7. Foot plate inspections of mail express, passenger trains and goods trains for monitoring & counseling of drivers, Asst. drivers and guards with respect to trouble shooting on coaching and goods stock of Air brake rolling stock. II. FIELD WORK: 1. Carry out drives on his Depot based coaching stocks as ordered time to time. 2. Carry out failure investigations with LI and TI whenever required. 3. Ensure non running of coaches over due for schedule maintenance & repairs. 4. Reporting of failures, repairs carried out on the coaches within 100 days of POH. 5. Ensure the modifications, which are advised to be carried out during primary maintenance, are being done correctly and timely. C&W_Freight_Staff Duty\19 6. Regular inspection at road side stations, counseling of operating staff with respect to C&W trouble shooting and shortage of C&W fittings provided at stations for emergency. III GENERAL: 1. Counseling of C&W staff and supervisors with respect to working knowledge and trouble shooting of vacuum and air brake stock both, as well as importance of Rolling-in and Rolling-out examinations of trains at STR points. 2. Counseling of operating (both loco and traffic) staff on the subject of trouble shooting of air brake rolling stock. 3. Attending technical meetings, seminars & workshops as arranged time to time actively for improvement of knowledge of other staff and conduct DAR enquiries. 4. Checking of calibration of USFD, Torque wrenches and gauges being used in the depots. 5. Check whether proper procedure is being followed for repairs of various assemblies of coaching & goods stock. 6. Checking of coaches, received in yard after POH and giving feed back to POH shop, if required. 7. Passing on the information to train examination staff regarding various DAI's and modifications, to check and report their limit of implementation. B- GOODS: I. INSPECTIONS: 1. Inspection of goods trains examined in the yard for monitoring of performance of train with respect to equipment failure and quality of repairs/examination, including follow up of observations, checking of cutting tools and equipments of staff. 2. Surprise checks in goods yards with respect to prompt axle box feeling, Rolling-in & Rolling-out examinations, CC, Premium & End to End examinations and repairs by staff. 3. Surprise checks of flying gang staff, working at road side stations. 4. Surprise night inspections as ordered by Mechanical Officers. 5. Inspections of documentation of train examination activities in yards and repairs carried out. 6. Inspections of ROH sheds with respect to repairs carried out during ROH as per extent instructions laid down in the G-70 & G-95 technical pamphlets & G-106. C&W_Freight_Staff Duty\20 7. Foot plate inspections of mail/goods trains for monitoring of working knowledge of drivers, Asst. drivers and guards with respect to trouble shooting on coaching and goods stock of Air and Vacuum brake rolling stock. II. FIELD WORK: 1. Carry out drives on goods stocks as ordered time to time. 2. Carry out failure investigations with LI and TI correctly. 3. Reporting of failures, repairs carried out on the wagons within 100 days of POH. 4. Ensure the modifications which are advised to be carried out during sick line attention or during ROH, are being done correctly and timely. 5. Regular inspection at road side stations, counseling of operating staff with respect to C&W trouble shooting and shortage of C&W fittings provided at stations for emergency. 6. Analysis of unusual occurrences (Hot axle, Train Parting, Brake binding etc.) and will take suitable corrective actions. 7. Follow up of warranty claims of failed components within warranty period. III. GENERAL: 1. Counseling of C&W staff and supervisors with respect to working knowledge and trouble shooting of air brake stock as well as importance of rolling-in examination and box feeling. 2. Counseling of operating (both loco and traffic) staff on the subject of trouble shooting of air brake stock. 3. Attending technical meetings, seminars as arranged time to time for improvement of knowledge of other staff and conduct DAR enquiries. 4. Checking of calibration of USFD, torque wrenches and gauges being used in the wagon depots. 5. Check whether proper procedure is being followed for repairs of various assemblies & parts. 6. Checking of wagons, received in yard after POH and giving feed back to POH shop, if required. 7. Passing on the information to train examination staff regarding various WAI's and modifications, to check and report their limit of implementation. C&W_Freight_Staff Duty\21 C. (Goods) Other duties: 1. Responsible for roadside stations, maintenance of fire extinguishers, weighing machines, 8 Wheeler clamps in his jurisdiction. 2. Attending sick vehicles at Road side stations. 3. Attending goods unusuals i.e. train parting, H/P Disconnection at out station and depot whenever required. 4. Responsible for goods detention at depot. 5. Examination of tower wagons at nominated depots if assigned. 6. Inspection of ready rakes in freight yard. 7. Attending freight unusual in liaison with SSE (G) & C&W Controller. 8. Attending VIP movements & maintenance and placement of VIP Salloons / Special Trains in depot if assigned. 9. Computerization and ISO system related work in his field of activity if assigned. 10. Inspections as per Railway Board's letter No. 99/AM(M)/Inspections dated 16.08.1999. 11. Any other work given time to time by the Mechanical Officers. --- C&W_Freight_Staff Duty\22 13. SSE/C&W (Sick Line): He is responsible for the following duties assigned to him – 1. Proper record keeping & maintenance in wagon sick line. 2. Responsible for making Sick/unfit wagons fit at Depot as well as Road side stations. 3. Arranging clamps for Road side station if required. 4. Assistance in maintenance of ART & ARME if work assigned 5. Responsible for M&P maintenance and record keeping in sick line. 6. Responsible for upkeep in sick line and cleanliness in the premises. 7. Revalidation / Examination of material train and issuing of BPC. 8. Computerization and ISO system related work in his field of activity if assigned. 9. Keep sick wagon percentage well within prescribed target. 10. Analyse cases of repeated sick marking of wagons and take corrective actions. 11. Responsible for implementation of proper welding procedures in sick line. 12. Executing the contracts and preparation of bills related to assigned contracts. 13. Any other work given time to time by the Mechanical Officers. C&W_Freight_Staff Duty\23  Duties of C&W Supervisors working in ROH Depots. 14. SSE/C&W)/ROH/Incharge: He is responsible for the following duties assigned to him – 1. Overall incharge of ROH of wagons in ROH Depot. Ensure proper maintenance and documentation of all relevant records of ROH. 2. Responsible for attending Break down duties and complete maintenance of break down rolling stock in depot. 3. Responsible to attend maintenance of Coaches/Wagons of ART/ ARME and timely testing thereof if assigned. 4. Responsible to attend restoration and investigation in case of accident in the Depot/Out station. 5. Responsible to implement laid down procedures as per latest wagon maintenance manual/ RDSO circulars/HQ directives in ROH work. 6. Responsible for proper reclamation of spares, matching and grouping of spares required in wagon maintenance. 7. Responsible for proper implementation of welding procedures. 8. Responsible for making analysis of failed components of wagons. 9. Responsible to calibrate the measuring gauges and timely correspondence thereof to divisional HQs. 10. Responsible for ensuring the availability of material for ROH activities to avoid detentions. 11. Responsible for proper stacking of good/bad material and keeping accountal thereof. 12. Responsible for prompt disposal of scrap/unserviceable material. 13. Responsible for timely placement of wagons according to next days programme. 14. Responsible for conducting technical meetings of supervisors in the Depot. 15. Responsible for maintaining records as per ISO/HQ requirements and making analysis to high light the facts. 16. Responsible for audit of maintained wagons in ROH depot. 17. Turning out defect-less wagons from ROH. 18. Inspections as per Railway Bd's letter no.99/AM(M)Inspections dt.16.8.99. 19. Computerization of ISO related work in the field of activity if assigned. 20. Responsible for prompt disposal of condemned wagon in ROH depot duly following laid down procedure. 21. Any other work given time to time by Mechanical Officers. C&W_Freight_Staff Duty\24 15. (SSE/C&W)/ROH/Field: He is responsible for the following duties assigned to him – 1. Overall incharge of the field activities of ROH Depot. 2. Responsible for proper deployment of staff, activity wise and maintaining discipline in ROH depot. Also responsible for arranging staff for line duties, stores, road-side stations and important other movements/works. 3. Responsible for managing material requirement in the depot/out side and ensure the availability of material on time. 4. Responsible for maintaining M&Ps in the ROH depot. 5. Responsible to meet the targeted out turn of ROH and ensure quality repairs of the wagon stock. 6. Responsible for releasing Wagons/BVZI earliest from ROH depot and in the jurisdiction for keeping minimum detention. 7. Liaison with all departments in respect of timely wagon movement to improve working conditions. 8. Responsible for ensuring proper stacking of good and bad materials/spares and proper accountal thereof. 9. Responsible to investigate and highlight the bad cases of material supply and to maintain record thereof. 10. Responsible for maintenance of fire extinguishers, material wagons and tower wagons also. 11. Responsible for proper record keeping of analysis of work and costing thereof. 12. Responsible to implement all procedure orders of work as per Maintenance manuals/ rule books / RDSO/HQ circulars/WAI etc. 13. Responsible for cleanliness and general up-keep of ROH depot shop in all respects. 14. Inspections as per Railway Bd's letter no.99/AM(M)Inspections dt.16.8.99. or as per wagon maintenance manual. 15. Computerization of ISO related work in the field of activity if assigned. 16. Responsible for warranty claims of items failed within warranty period. 17. Ensure proper stamping available on all the new/serviceable material. Materials not having stamping to be segregated and disposed of. 18. Any other work given time to time by Mechanical Officers. C&W_Freight_Staff Duty\25 16. SSE(C&W)/Store/ROH 1. Ensure availability of material in Stores for use of ROH/Yard maintenance, Receiving/DN/UP Yard & other Working Points as per requirement. 2. Non availability of material if any to be chased and record thereof to be maintained. 3. Ensure up keep of ledgers and house keeping of main Store & sub-store. 4. Preparation of specifications for procurement of non stock items as and when required. 5. Scruitiny and certification of drawings and obtaining specifications of material, processing of stocking applications, follow up of indigenous developments and trials. 5. Field Exercise, control over MUF & AAC of Stock items for wagons. 6. Attending monthly technical meeting of Supervisors with DME/Sr DME. 7. Responsible for sending staff to other depot for chasing, procurement of material. 8. Responsible for maintaining record and Data entries pertaining to store items with the assistance of Store clerk. 9. Responsible for ISO related complete documentation, record keeping & general upkeep if assigned. 10. Over all incharge of computer cell and maintenance and repairing of items of computer cell. 11. Responsible for management and record keeping of condemn/Scrap items and process for survey/disposal etc. 12. Accountal and disposal of ferrous and non ferrous scrap material as per extent procedure. 13. Responsible for keeping watch over AAC & consumption pattern of vital items and process for revising (upward as well as downward) AAC. 14. Any other work given by mechanical officers time to time. C&W_Freight_Staff Duty\26 17. SSE (M&P)/ROH He is responsible for the following duties assigned to him – 1. Over all incharge of M&P Section of Depot. He will be responsible for maintenance and operation of M&P in Div./Depot 2. Maintenance of Wheel lathe machine of depot if provided. 3. Maintenance of all machines available in Machine shop & Compressors. 4. Maintenance of air pressure pipe line in ROH depot & Yard. 5. Car washer maintenance and availability of spares for passenger yard, if assigned. 6. Maintenance and repairing of vehicles of ROH Shed, preparation of history sheets and other repair/Fuel consumption record also. 7. Minor reclamation work in M&P section as and when required. 8. Maintenance and upkeep of Dead stock registers of M&P Section. 9. Record of receipts and issues of M&P items and raising of debits/credits. 10. Preparation of Schedule forms and Defect Cards for machines and plants. 11. Maintenance and overhauling of compressors & Rake test rigs/SWTR. 12. Condemnation of old Machines, plants, Welding sets kept in the M&P sections in Div./Depots. 13. Attending monthly technical meeting of Supervisors & giving feed back of previous discussions. 14. Record keeping and general upkeep in his section as per ISO requirement. 15. Initiation of Proposals of M&P and Works programme required in the depot/Yard. 16. Assisting to DBI in testing of pressure vessels and tanks. 17. Responsible for all type of trimmer work i.e. Battery bags, Tool Bag, Covers, Record registers & other protection covers for registers. 18. Ensure AMC of critical Machines like wheel lathe, EOT etc where adequate technical knowledge is not available. 19. Ensure availability of vital spares for M&P 20. Any other works given time to time by the Mechanical Officers. C&W_Freight_Staff Duty\27 18. SSE/C&W/Air Brake: He is responsible for the following duties assigned to him – 1. Overall incharge of the field activities of air brake system. 2. Responsible for proper deployment of staff in activity wise. Also responsible for arranging staff for stores and important other movements/works. 3. Responsible for air brake testing of all wagons placed in ROH depot & faults should be attended & rectified as per instructions laid down in Wagon Maintenance manual. 4. Responsible to attend all must change items of air brake system in ROH wagons. 5. Responsible for air brake testing of all ROH wagons in SWTR & maintaining of its record. 6. Liaison with other sections in the Depot in respect of timely fitment/release of wagon. 7. Responsible for overhauling of Cut off angle cock, DV, Brake Cylinder etc. 8. Responsible for proper maintenance & smooth working of SWTR & RTR. 9. Responsible for supply of sufficient quantity of overhauled DV to Yard for use on daily basis. 10. Responsible for ensuring proper stacking of good and bad materials/spares and proper accountal thereof. 11. Responsible to investigate and highlight the bad cases of material supply/unsatisfactory and to maintain record thereof. 12. Responsible for proper record keeping. 13. Responsible to implement all procedure orders of work as per Maintenance manuals/ rule books / RDSO circulars etc. 14. Responsible for cleanliness and general up-keep of the section. 15. Computerization of ISO related work in the field of activity if assigned. 16. Responsible for warranty claims of items failed within warranty period. 17. Ensure proper stamping available on all the new/serviceable material. Materials not having stamping to be segregated and disposed of. 18. Any other work given time to time by Mechanical Officers. C&W_Freight_Staff Duty\28 19. SSE/C&W/Bogie: He is responsible for the following duties assigned to him – 1. Overall incharge of the field activities of Bogie section. 2. Responsible for proper deployment of staff in activity wise. Also responsible for arranging staff for stores and important other movements/works. 3. Responsible to attend all wear & tear items of Bogie as per Technical Pamphlet G-95. 4. Responsible for timely hand over of repaired bogie to ROH section. 5. Responsible for procurement of new bogies, as per demand & inspection thereof. 6. Liaison with other sections in the Depot in respect of timely fitment/release of wagon. 7. Resposible for proper maintenance of tools & plant of the section. 8. Responsible for ensuring proper stacking of good and bad materials/spares and proper accountal thereof. 9. Responsible to investigate and highlight the bad cases of material supply/unsatisfactory and to maintain record thereof. 10. Responsible for proper record keeping. 11. Responsible to implement all procedure orders of work as per Maintenance manuals/ rule books / RDSO circulars etc. 12. Responsible for cleanliness and general up-keep of the section. 13. Computerization of ISO related work in the field of activity if assigned. 14. Responsible for warranty claims of items failed within warranty period. 15. Ensure proper stamping available on all the new/serviceable material. Materials not having stamping to be segregated and disposed of. 16. Any other work given time to time by Mechanical Officers. C&W_Freight_Staff Duty\29 20. SSE (ART/ARME): He is responsible for the following duties assigned to him – 1. Over all incharge of ART or ARME. He will be responsible for maintenance and operation of ART & ARME tools and equipments & accompany ART/ARME whenever ordered. 2. Responsible for efficient and safe working of MFD/LKAS equipments as well as other ART tools and staff at accident site. 3. Ensure liaison with other departments during restoration at accident site. 4. Responsible for proper nomination of staff for making team for each activity before reaching at accident site. 5. Responsible for collecting information regarding nature of accident and involvement of number of coaches/wagons in the accident. 6. Responsible for filling up schedule form of hydraulic machines other tools and equipments as per maintenance manual. 7. Responsible for communicating progress of relief & restoration time to time to control office on phone with consultation of site incharge. 8. Responsible for safe running of ART during shunting at block stations and pushing back operations. 9. Responsible for timely maintenance schedules of ART/ARME coaches & wagons and timely testing and mock drill thereof. 10. Responsible for maintaining complete record of availability status of items as per standard list, HLC recommendations & Board/ HQrs. instructions. 11. Responsible for complete maintenance of ARME equipments and their AMC. 12. Proper record keeping as per ISO Norms & HQ requirement. 13. Examination of tower wagon of nominated depots if assigned. 14. Maintenance and overhaul of Hydraulic Jacks and compressors of ART. 15. Maintenance and up keep of Dead Stock register of ART/ARME. 16. Attending monthly Technical meeting of supervisors. 18. Computerization and ISO system related work in his field of activity if assigned. 19. Ensure inspection of ART & ARME vide Rly.Bd's L.No.99/AM(M)/Insp. dtd.16.08.99. 20. Any other work given time to time by the Mechanical Officers. Note: Detailed duties are given in Maintenance & Operation Manual for ARTs/ARMEs/140T Cranes-Dec-2015. C&W_Freight_Staff Duty\30 21. SSE/ SPART He is responsible for the following duties assigned to him – Technical: Daily check: 1 Engine: a) Check & record the fuel oil, lube oil and water level. Top up if required. b) Check for, leakages, loose worn out or damaged parts. Take appropriate action to rectify or replace. 2. Transmission : Check Oil level and top up if required. 3 Axle Drive : Check axle driver oil level and top up, if required. 4 Air compressor : Check air compressor oil level and top up, if required. 5 Hydraulic system : Check hydraulic system tank oil level & top up if necessary. In addition to above, following checks to be done : 1. Start both the engines one by one for checking of smooth functioning. 2. Maintain B.P., FP and MR air pressure and record in the register 3. Check functioning of brakes system equipments 4. Check the leakages in all the system and attend them. Check for any unusual noises, loose or damage parts. 5. Check engine lube oil pressure at idle as well as at Max speed & record (After reaching to running temp. of engine up to specified limit.) 6. Check head lights, flasher lights and tail lamps of both end operating cabs. 7. Check the working of horns, wipers, guard bell & emergency bell. 8. Visually inspect fan for its proper working. 9. Drain Water / Sediments from the system. 10. Check for any loose or frayed belts. 11. Check the condition of engine batteries. * Move the vehicle for a kilometer daily and return back, this will prove the operation and reversing. C&W_Freight_Staff Duty\31 Once in a week: Take the vehicle on main line for a stretch wherein vehicle can achieve max permissible sectional speed and return back. This proves the health of power packs and capability. Monthly check List for SPART 1. Start the engines and check: a) Engine:- i) Leakages in lube oil system and arrest them ii) Leakages in cooling water system and arrest them. iii) Leakages in hydraulic oil system and arrest them. iv) Record the lube oil pressure at idle and 8th notch. v) Check the functioning of lube oil and water temp. gauges. vi) Check function of water level sensor. b) Transmission : i) Leakages in transmission oil system and arrest them. ii) Leakages in pneumatic system and arrest them. iii) Check working of transmission oil temp. gauge. c) Compressor i) leakages in air system and arrest them ii) Check function of unloader valve. iii) Check and record the MR Pressure, BP & FP pressures. iv) Check function of horns. v) Drain condensate from MR Tanks/Reservoirs vi) Check functioning of wipers and its arms. vii) Check the brake cylinder pressure. f) BEHR FAN i) Check the leakages of hydraulic oil in the system & working of pump. ii) Clean radiator cores and hydraulic oil cooler. 2. Shut down the engine and check. a) Engine i) Check lube oil level and fill up if necessary. ii) Check all foundation bolts for tightness. iii) Check water level and fill up if necessary. iv) Check hydraulic oil level and adjust if necessary. b) Transmission: i) Check transmission oil level and fill up if necessary ii) Check all foundation bolts for proper tightness. iii) Check all oil pipe lines and pneumatic pipe connections for tightness. c) Compressor i) Check oil level and adjust if necessary ii) Check all foundation bolts for tightness. iii) Check air filter and clean it if necessary iv) Check belt tension and adjust it if necessary. C&W_Freight_Staff Duty\32 d) Axle Drive: i) Check oil level and adjust if necessary ii) Check all foundation mounting bolts for proper tightness. e) CARDEN SHAFT i) Check cardon shafts assembly flange bolts for tightness and ensure greasing of all cardon shfts. f) Alternator Check alternator belt tension and adjust if necessary. g) Brake system i) Check the condition of brake blocks, change them if necessary. ii) Check the mounting of brake gearing. CONTROL SYSTEM AND INSTRUMENTATION i) Check all electrical connections for tightness. ii) Secure electrical connections and all the mounted devices. iii) Check functioning of all cutout toggle switches. iv) Check master controller function. Note: i) Alternators maintenance by train lighting staff should be performed as per the schedule maintenance of other coaches. ii) Remaining coach maintenance of DPC & DTC should be arranged as per the other coaches maintenance schedule programmes. Check other following parameters also: a. Compressor Oil b. Axle Drive Oil c. Transmission Oil d. Engine Oil e. Hydraulic tank oil f. Lubricating oil g. Cooling system: Min. recommended operating temp and Max. recommended operating temp. C&W_Freight_Staff Duty\33