Dimeco S2384/D2384 Decoiler Assembly Instructions PDF

2, rue du Chêne - ZI La Louvière- 25480 PIREY- France Tél +33 (0)3 81 48 38 00 - Fax +33 (0)3 81 48 38 28 [email protected] - www.dimeco.com DECO...

2, rue du Chêne - ZI La Louvière- 25480 PIREY- France Tél +33 (0)3 81 48 38 00 - Fax +33 (0)3 81 48 38 28 [email protected] - www.dimeco.com DECOILERS TYPE S2384 AND D2384 HYDRAULIC EXPANSION VERSIONS FPS/MO - VV SERIAL N° 2 ASSEMBLY INSTRUCTIONS Translation of the original instruction book INDICE OR A B C D E DATE 01/2013 10/2015 03/2016 12/2018 07/2019 01/2020 This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER CONTENTS 1 - SAFETY...................................................................................................................................... 4 1.1 - SAFETY PICTOGRAMS.................................................................................................... 4 1.2 - SAFETY RECOMMENDATIONS....................................................................................... 5 1.3 - IDENTIFICATION.............................................................................................................. 5 1.4 - INDICATIONS OF NOISE LEVEL...................................................................................... 6 1.5 - MACHINE REJECTION..................................................................................................... 6 2 - CHARACTERISTICS................................................................................................................... 7 2.1 - S2384 CAPACITIES.......................................................................................................... 7 2.2 - D2384 CAPACITIES.......................................................................................................... 7 2.3 - SIZES................................................................................................................................ 8 3 - HANDLING................................................................................................................................ 11 3.1 - S2384 HANDLING........................................................................................................... 11 3.2 - S2384 HANDLING WITH TSREHC................................................................................. 12 3.3 - D2384 HANDLING........................................................................................................... 12 4 - COMPONENTS......................................................................................................................... 13 4.1 - S2384 COMPONENTS.................................................................................................... 13 4.3 - D2384 COMPONENTS..................................................................................................... 15 5 - TECHNICAL PRINCIPLES........................................................................................................ 16 5.1 - CONCEPTION................................................................................................................. 16 5.2 - BASE............................................................................................................................... 16 5.3 - 3 JAWS MANDREL.......................................................................................................... 17 5.4 - VV MOTOREDUCER VERSION...................................................................................... 17 5.5 - FPS SAFETY PNEUMATIC BRAKE + MO ENTRY MOTORIZATION BY MANDREL VERSION......................................................................................................................... 17 5.6 - LATERAL GUIDES - OPTION.......................................................................................... 17 5.7 - ADDITIONAL WEDGES - OPTION.................................................................................. 17 5.8 - CBJ OPTION – COMB JAWS.......................................................................................... 17 5.9 - PRESSURE ARM - OPTION............................................................................................ 18 6 - MOUNTING ADVICES.............................................................................................................. 19 6.1 - DISTANCE BETWEEN MACHINES................................................................................. 19 6.2 - SEALING......................................................................................................................... 19 6.3 - FIRST COMMISSIONING................................................................................................ 20 6.4 - SAFETY........................................................................................................................... 20 7 - ELECTRIC SUPPLY................................................................................................................ 21 7.1 - NETWORK CONNECTION........................................................................................... 21 7.2 - SAFETY CONNECTION................................................................................................ 21 7.3 - EARTHING.................................................................................................................... 21 8 - USING....................................................................................................................................... 22 8.1 - SETTING THE SHEET METAL......................................................................................... 22 8.2 - EXPANSION OF THE MANDREL..................................................................................... 22 8.3 - TURRET ROTATION (DOUBLE DECOILER)................................................................... 22 8.4 - COIL UNBINDING............................................................................................................. 22 8.5 - PRESSURE ARM CONDUCT........................................................................................... 25 9 - SETTINGS............................................................................................................................... 25 10 - MAINTENANCE...................................................................................................................... 27 10.1 - S2384 LUBRICATION WITH/ WITHOUT TSREHC........................................................ 27 10.2 - D2384 LUBRICATION.................................................................................................... 28 This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 2  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 10.3 - OIL AND GREASE.......................................................................................................... 29 10.4 - LUBRIFIANTS RECOMMANDES PAR SEW USOCOME............................................... 30 11 - SEPARATE PARTS................................................................................................................ 31 12 - RELATED TECHNICAL DOCUMENTS................................................................................... 31 Caption of symbols used in the document: Symbol Explanation/Signification Safety point Warning Enumeration 1. Using stage Chronology to respect  Nota This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 3  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 1 - SAFETY 1.1 - SAFETY PICTOGRAMS Pictogram Nomination Pictogram Nomination Obligation of acquainting with Grounding instructions before use General obligation Squashing danger Compulsory protection of eyes Squashing danger Risk of hands injuries on the gear drive Compulsory auditory protection Squashing danger of hand Risk of hands injuries Compulsory foot protection Squashing danger Install the security prop Compulsory hands protection Squashing danger Risk of injury with cut Squashing danger Swinging danger Install the security prop Temperature danger Adjustment obligation Risk of heat 1. General danger 2. Blocking of slides after any Do not use hands to insert plate in setting operation at the top of the tools feeder. Check and control this tightening every week Do not touch. Tension box Electric danger CE marking Safety marking tape All the pictograms are not used. The use of the safety pictograms depends on the model of the machine. This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 4  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 1.2 - SAFETY RECOMMENDATIONS Only experienced or supervised staff must use this machine. In order to prevent any injuries, the personnel in charge of starting up, operating, servicing and repair- ing these machines shall comply with the rules described below: - Do not operate the machine before reading the instruction manual - Do not operate the machine without a peripheral guard placed around the decoiler and the press or forming equipment (customer installation) - Cut power to the machine before oiling or maintenance by turning the section switch handle located on the side of the electrical cabinet - Make sure the machine is properly levelled - Only experienced or supervised staff may open the electrical cabinets - Use individual protection means such as: safety shoes gloves to handle the strip. 1.3 - IDENTIFICATION Each machine has an identification plate with the year of manufacture, the type serial number, the ARC number and the weight of the machine. An electrical cabinet identification plate located inside the boxes provides the diagram number. Please state this information on any correspondence with the DIMECO After-Sales-Department. This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 5  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 1.4 - INDICATIONS OF NOISE LEVEL Measures have been made according to 2006/42/CE § 1.7.4 directive: in DIMECO workshop at operator's station or at 1 m of the machine area and at 6 m height Empty In load Weighted A sound pressure 3 level weighted A, LPA, in dB ref. 20 Pa : operator’s 70 maxi 80 maxi station 3 3 70 maxi 80 maxi tolerance KPA in dB Peak C weighted sound pres- sure level Lppeak, in dB ref. 20 Pa - at operator's station: < 130 1000 daN PRESSING FORCE (daN) for Yeld = 30 daN/mm² Width Thickness 0,5 1 2 3 4 5 6 7 8 9 10 50 0 2 8 17 31 48 70 95 124 156 193 100 1 4 15 35 62 97 139 189 247 313 386 150 1 6 23 52 93 145 209 284 371 469 580 200 2 8 31 70 124 193 278 379 495 626 773 250 2 10 39 87 155 242 348 473 618 782 966 300 3 12 46 104 185 290 417 568 742 939 1159 350 3 14 54 122 216 338 487 663 866 1095 1352 400 4 15 62 139 247 386 556 757 989 1252 1546 450 4 17 70 156 278 435 626 852 1113 1408 1739 500 5 19 77 174 309 483 696 947 1236 1565 1932 600 6 23 93 209 371 580 835 1136 1484 1878 2318 700 7 27 108 243 433 676 974 1325 1731 2191 2705 800 8 31 124 278 495 773 1113 1515 1978 2504 3091 900 9 35 139 313 556 869 1252 1704 2226 2817 3478 1000 10 39 155 348 618 966 1391 1893 2473 3130 3864 1100 11 43 170 383 680 1063 1530 2083 2720 3443 4250 1250 12 48 193 435 773 1208 1739 2367 3091 3912 4830 1300 13 50 201 452 804 1256 1808 2461 3215 4069 5023 1400 14 54 216 487 866 1352 1947 2651 3462 4382 5410 1500 14 58 232 522 927 1449 2087 2840 3709 4695 5796 1600 15 62 247 556 989 1546 2226 3029 3957 5008 6182 1700 16 66 263 591 1051 1642 2365 3219 4204 5321 6569 1800 17 70 278 626 1113 1739 2504 3408 4451 5634 6955 1900 18 73 294 661 1175 1835 2643 3597 4699 5947 7342 2000 19 77 309 696 1236 1932 2782 3787 4946 6260 7728 This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 18  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 6 - MOUTING ADVICES 6.1 - DISTANCE BETWEEN MACHINES VV Version For sheet metal thickness lower than 2 mm, a loop must be foreseen between the decoil- er and the downstream machine. Therefore, please carefully choose the minimum loop length required. MINI 2,5 m For sheet metal thickness bigger than 2 mm, loop should be placed under the coil. Decoiler should be located at a minimum safety distance from the straightener in order to easily load the material and avoids strip breaking.  NOTA: In case of a decoiling line, see layout drawing in order to place the different ma- chines. 6.2 - SEALING Machine must be sealed. Please particularly check the alignment of the mandrel axis with the line axis and also the per- pendicularity and the right level of each machine. Except opposite specifications on the layout drawing, we recommend fixing by means of expan- sible pin. EXEMPLE DE FIXATION PAR CHEVILLE S 15/70 LIEBIG (FOURNITURE CLIENT) EXAMPLE OF ANCHORING BY MEANS OF S 15/70 PEG (CUSTOMER'S SUPPLY) TYPE S EPAISSEUR DE LA LONGUEUR PIECE A FIXER 40 TOTALE PART THICKNESS DE BAGUE TO BE FITTED 70 RING 30 HAUTEUR DE BAGUE TOTAL SOUS BETON LENGTH RING HEIGHT UNDER CONCRETE Ø EXTERIEUR 15 OUTSIDE DIA. This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 19  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 6.3 - FIRST COMMISSIONING Before the 1st commissioning, please carefully clean the machine and take off the anti- rust protection. Before being dispatched, the machine has been wholly lubricated and controlled. 6.4 - SAFETY The following recommendations must be filled up when choosing the mounting site: To ensure efficient light on the line To ensure protection area against other moving machines (coil car) Periphical fencing around the machines to prevent accident during operation Electric, pneumatic supplies must include an emergency system to insulate the machine from other power supplies. These devices must be locked on request. The machine must be cut off before operation on it. This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 20  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 7 - ELECTRIC SUPPLY 8- 7.1 - NETWORK CONNECTION The machine must be cut off before working on it. Connection of the switch placed inside the electric box according to herewith connecting scheme During connection, take care of following points: 1. The connecting cables are available for use and their dimensions prevent any risk in case of current strength (see layout drawing and electric scheme). 2. The length of the connection cable is enough BP1163P.O.BOX1163 25003 BESANCON-FRANCE 7.2 - SAFETY CONNECTION Année de fabrication/Date: Type / Model : N° Série / Serial N° : Masse / Weight (Kg) : The loop tension safety should be connected to special terminals. The safety switch should be connected to the control box of the downstream machine. It will stop the machine when there is a strip tension. (see electric diagram). 7.3 - EARTHING E FIXATION PAR CHEVILLE S 1L5I/E7B0I G (FOURNITURE F ANCHORING CLIENT) BY MEANS OF S Connect the base of the machine to the earth by using M8tap shown on the earth label. 15/70 PEG (CUSTOMER'S SUPPLY) TYPE S EUR DE LA LONGUEUR A FIXER TOTALE HICKNESS DE BAGUE FITTED 70 RD E BAGUE RING TOTAL M 8 ETON LENGTH EIGHT CONCRETE Ø EXTERIEUR 15 OUTSIDE DIA. This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 21  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 8 - USING 9- Please observe the intended conditions of use. Under no circumstances will the manufacturer be liable for any physical or material damage ensuing a reasonably predictable improper or inappropriate usage of the machines. 8.1 - SETTING THE SHEET METAL 1. Unscrew the mandrel 2. Put the front lateral guides off 3. Set the rear lateral guides if necessary MINI 2,5 m 4. Insert carefully the coil into the mandrel, place it against the lateral guides in order to avoid shocks 8.2 - EXPANSION OF THE MANDREL 1. Centre the coil on the mandrel. Make mandrel expansion and if it is possible hold the coil with the mean of raising to make easier expansion 2. Put the front lateral guides in place For expansion without lifting device the jaw must be in upper position. 8.3 - TURRET ROTATION (DOUBLE DECOILER) The coil in loading position can be put in operation. The rotation of the turret is motorized. 8.4 - COIL UNBINDING In case of small width coils, place the front lateral guides. If the machine is equipped with a pressure arm, press the pressure arm roller against the coil be- fore removing the peripheral strapping and refer to the « Pressure arm conduct » paragraph. In all case, use gloves to handle the strip. This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 22  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER CAUTIONS BEFORE STRAP CUTTING 1 - Stay away from dangerous area during strap cutting 2 - Don't cut strap if anybody is in the dangerous area 3 - The lateral straps must absolutely be removed before the peripheral straps 4 - Stay ALWAYS on the opposite side of the strip beginning during peripheral strap cutting 5 - NEVER use manual shears which require to be in the dangerous areas 6 - Place fencing to prevent any coil bulking 7 - Keep the place clean. The straps must be deposited in the right containers. NEVER let the straps out of the containers. 8 - Achieve strap cutting operation. Don't let the coil with some remaining straps. 9 - Use personal security equipment as safety glasses, helmet, gloves, which are absolutely nec- essary during operation. 10 - Be responsible. All security regulations must be respected. This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 23  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER This document is the sole property of Dimeco. It cannot be given to any third party, neither be used or reproduced without any written authorization 24  2384 - MEDIUM-DUTY SINGLE / DUAL DECOILER 8.5 - PRESSURE ARM CONDUCT GREEN LIGHT ON: All safety conditions are met. P The pressure arm is pressed against the coil. You may unstrap the coil and uncoil the strip for introduction in the downstream machine, or strap the unfinished coil if necessary RED LIGHT ON: Danger, the pressure arm is not pressed P