Electrical Assembly Process Quiz
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Questions and Answers

What is the dimension drawing code for the Protective relay RS 2001?

  • 895 661
  • 890 182
  • 892 608 (correct)
  • 895 660
  • Which of the following items is associated with the motor drive unit MA 7?

  • Motor drive unit MA 7/8 (correct)
  • Socket wrench for kerosene drainscrew
  • Bevel gear CD 6400
  • Protective relay RS 2001
  • Which code corresponds to the Bevel gear CD 6400 dimension drawing?

  • 895 661
  • 892 916 (correct)
  • 892 608
  • 890 180
  • What item is represented by the code 895 660?

    <p>Motor drive unit MA 7</p> Signup and view all the answers

    Which dimension drawing indicates the Socket wrench for kerosene drainscrew?

    <p>890 182</p> Signup and view all the answers

    Identify the item linked to dimension drawing code 895 661.

    <p>Motor drive unit MA 7/8</p> Signup and view all the answers

    What should be done if the transformer is to be transported or stored without oil filling?

    <p>Drain the oil</p> Signup and view all the answers

    What precaution should be taken before returning a transformer to service after reconnecting?

    <p>Ensure the tap changer and transformer are undamaged</p> Signup and view all the answers

    How should the interior of the tap changer be protected during prolonged stand-by periods?

    <p>Through nitrogen-sealing</p> Signup and view all the answers

    What action should be taken in case of serious trouble with the tap changer or motor drive when repair cannot be done on site?

    <p>Connect the heater of the motor drive unit to power</p> Signup and view all the answers

    What can gas accumulating under the cover of the tap changer head cause?

    <p>Minor oil displacement</p> Signup and view all the answers

    Which of the following actions is NOT recommended before reconnecting the transformer?

    <p>Reconnect without prior checks</p> Signup and view all the answers

    What is the purpose of the by-pass tube installed between the connections E2 and Q?

    <p>To evacuate both oil compartments and the transformer simultaneously</p> Signup and view all the answers

    What should be done before removing the diverter switch during the oil filling process?

    <p>Close the kerosene drain plug</p> Signup and view all the answers

    What is the maximum torque setting for tightening the cover bolts M10 on the tap changer?

    <p>34 Nm</p> Signup and view all the answers

    During the drying process in the autoclave, what temperature should be maintained?

    <p>90°C</p> Signup and view all the answers

    What incorrect procedure should be avoided during the oil filling of the tap changer?

    <p>Leaving the drain plug open during filling</p> Signup and view all the answers

    What substance is admitted to heat the tap changer during the drying process?

    <p>Kerosene vapor</p> Signup and view all the answers

    Where should the protective relay RS 2001 be mounted relative to the tap changer head?

    <p>As near as possible in a horizontal position</p> Signup and view all the answers

    What must be done after drying in the autoclave and before inserting the diverter switch unit?

    <p>Close the drain plug</p> Signup and view all the answers

    Which shape is the flat side of the terminals for the coarse tap selector?

    <p>Vertical only</p> Signup and view all the answers

    What is necessary for connecting tap leads to the terminals of the tap selector size E?

    <p>Soldering connectors</p> Signup and view all the answers

    What is the procedure for disassembly when using the tap selector terminals?

    <p>Withdraw screening electrodes using handles</p> Signup and view all the answers

    What is the contact designation for fine tap selector terminals of tap selector bar 'K'?

    <p>Standardized terminal designation</p> Signup and view all the answers

    How many contacts per plane can the fine tap selector terminals accommodate?

    <p>Ranges from 10 to 18 contacts</p> Signup and view all the answers

    What type of screws are required to attach lead ends to the terminal?

    <p>Recess head screws M10 x 30</p> Signup and view all the answers

    What tools are utilized for attaching lead ends to terminals after performing a soldered connection?

    <p>Ratched handle and screws</p> Signup and view all the answers

    What will be supplied on request for terminals marked K?

    <p>Screening caps</p> Signup and view all the answers

    What must be ensured about the rubber gasket during the installation process?

    <p>It should be placed in its proper position.</p> Signup and view all the answers

    Which tool is required to equally fasten the 24 screws M10?

    <p>Wrench size 17</p> Signup and view all the answers

    What is the maximum torque for securing the 14 nuts M8?

    <p>14 Nm</p> Signup and view all the answers

    How should the tap leads be assembled for proper connection?

    <p>In a way that allows for connection without tension.</p> Signup and view all the answers

    Which of the following is NOT a suggested action regarding the O-rings?

    <p>They should be coated with heavy oil.</p> Signup and view all the answers

    What is the purpose of shaping lead ends into expansion loops?

    <p>To allow for connecting without tension.</p> Signup and view all the answers

    What must be checked for sufficient clearance in the assembly?

    <p>The movement of the change-over selector's parts.</p> Signup and view all the answers

    Which component's mounting position is critical for proper operation of the tap changer?

    <p>Supporting plate for the diverter switch.</p> Signup and view all the answers

    The contact designation for fine tap selector terminals of tap selector bar 'K' is the same as that for coarse tap selectors.

    <p>False</p> Signup and view all the answers

    Transformer manufacturers typically recommend that protective relays should not be mounted close to the tap changer head.

    <p>True</p> Signup and view all the answers

    The maximum torque setting for securing the cover bolts M10 on the tap changer is 30 Nm.

    <p>False</p> Signup and view all the answers

    The shape of lead ends into expansion loops is critical for preventing electrical shorts.

    <p>True</p> Signup and view all the answers

    Rubber gaskets are considered irrelevant during the installation process of transformers.

    <p>False</p> Signup and view all the answers

    To connect tap leads to the terminals of the tap selector size E, no specific tools are required.

    <p>False</p> Signup and view all the answers

    The tap selector terminals designated with code 893 829:4E are associated with tap selector size E.

    <p>False</p> Signup and view all the answers

    The tap selector can accommodate a maximum of 20 contacts per plane.

    <p>False</p> Signup and view all the answers

    Rubber gaskets are not critical during the installation of tap selector terminals.

    <p>False</p> Signup and view all the answers

    The variant with screening caps offers enhanced protection against electromagnetic interference.

    <p>True</p> Signup and view all the answers

    Terminal 'K' is specifically designated for fine tap selector connections.

    <p>False</p> Signup and view all the answers

    The maximum torque setting for tightening cover bolts M10 on the tap changer is 45 Nm.

    <p>True</p> Signup and view all the answers

    Lead ends should be shaped into expansion loops for improved electrical contact.

    <p>True</p> Signup and view all the answers

    When transporting or storing the transformer, oil filling is essential to prevent damage.

    <p>True</p> Signup and view all the answers

    The clearance between the tap changer head and the supporting flange should be between 10 to 30 mm.

    <p>False</p> Signup and view all the answers

    It is recommended to use 15 nuts M8 with a maximum torque of 14 Nm for securing the tap changer head.

    <p>False</p> Signup and view all the answers

    The bell-type transformer cover must be thoroughly cleaned before installation.

    <p>True</p> Signup and view all the answers

    Two adjusting bolts in the supporting flange of the diverter switch oil compartment help check the tap changer head's mounting position.

    <p>True</p> Signup and view all the answers

    Before mounting, no specific gasket is required for the mounting flange of the tap changer head.

    <p>False</p> Signup and view all the answers

    The tap changer must be elevated to the oil compartment for the bell-type transformer cover to be properly mounted.

    <p>False</p> Signup and view all the answers

    After lifting the tap changer using the leveling traverse, it is critical to ensure the studs slide easily through the fixing holes.

    <p>True</p> Signup and view all the answers

    Lifting the tap changer should be performed with a torque wrench size 16.

    <p>False</p> Signup and view all the answers

    Paper insulation is recommended for the installation of tap selector terminals.

    <p>True</p> Signup and view all the answers

    The tap selector size E allows for a connection of tap leads with dimensions of M12x50.

    <p>False</p> Signup and view all the answers

    The on-load tap changer type T has a specific manual for troubleshooting.

    <p>True</p> Signup and view all the answers

    A hex head screw is not included as part of the delivery for mounting the tap selector terminals.

    <p>False</p> Signup and view all the answers

    The tap selector terminal layout generally varies by manufacturer.

    <p>True</p> Signup and view all the answers

    A fine tap selector terminal must always be connected to the terminal marked as negative.

    <p>False</p> Signup and view all the answers

    The hex nut is a critical component provided for securing tap leads.

    <p>True</p> Signup and view all the answers

    Soldering connectors are used exclusively for large tap selector terminals.

    <p>False</p> Signup and view all the answers

    The tap selector terminals have a uniform size across all models.

    <p>False</p> Signup and view all the answers

    It is necessary to prepare the lead ends into expansion loops for efficient functioning of the tap selector.

    <p>True</p> Signup and view all the answers

    The tap changer head has a bleeder screw located at position 29b.

    <p>False</p> Signup and view all the answers

    A through-hole with a diameter of 15mm is used for the drive shaft of the position indicator.

    <p>True</p> Signup and view all the answers

    The suction pipe in the configuration is indicated as pipe connection P.

    <p>False</p> Signup and view all the answers

    The mounting flange on the transformer cover is associated with dimensions labeled T1001C/D.

    <p>True</p> Signup and view all the answers

    The terminal for the diverter switch oil compartment is identified by the number 36.

    <p>False</p> Signup and view all the answers

    The position indicator is located at the take-off terminal labeled T1502.

    <p>False</p> Signup and view all the answers

    The bottom of the oil compartment features a spacer marked with the number 32b.

    <p>True</p> Signup and view all the answers

    The thickness of the terminal cover is classified as 76mm.

    <p>True</p> Signup and view all the answers

    The tap changer takes a terminal with a specification of TIX 600 as neutral.

    <p>True</p> Signup and view all the answers

    The component referred to as 'grading ring' is marked with the designation R I N G I W150.

    <p>True</p> Signup and view all the answers

    Study Notes

    Assembly Process

    • Attach clip to the shaft end and ensure the rubber gasket is properly positioned in the cover.
    • Reinstall the suction pipe and secure 24 M10 screws with a wrench size 17, applying a maximum torque of 34 Nm.

    O-Rings and Diverter Switch

    • Grease O-rings lightly before installation.
    • Reinstall the diverter switch unit, ensuring the supporting plate is properly positioned and secured with 14 M8 nuts using a wrench size 13 and a max torque of 14 Nm.

    Connection of Tap Winding Tap Changer

    • Connect tap winding to the tap changer following the provided wiring diagram, ensuring all connections are secure.
    • Tap leads must be assembled to avoid tension; expansion loops may be necessary for shaping lead ends.

    Clearance Requirements

    • Proper placement of tap leads near the change-over selector is crucial for preventing blockages of moving parts.
    • Terminal configurations include vertical flat sides for certain connections and horizontal sides for others.

    Soldering Connectors for Tap Selector T 1000

    • Tap leads for size E tap selector can only be connected via soldering connectors, screws, and nuts supplied with the equipment.
    • Soldering connectors are pre-attached but may require unscrewing and detaching before soldering.

    Disassembly Instructions

    • Use provided handles to withdraw screening electrodes and unscrew the two recess head screws.
    • Remove self-locking nuts and soldering connectors to perform soldered connections.
    • Reattach lead ends securely with screws and nuts, ensuring a proper snap-in fit for screening electrodes.

    Filling Processes and Maintenance

    • Fill the transformer and tap changer with oil under vacuum to ensure proper operation.
    • Close the kerosene drain plug after the drying process in an autoclave to maintain integrity.

    Protective Relay RS 2001 Installation

    • Mount the protective relay as close as possible to the tap changer head in a horizontal position, with serial numbers matching for identification.
    • Follow specific Operating Instructions No. 59 for RS 2001 installation.

    Safety and Operational Checks

    • Conduct checks to ensure no damage to the transformer and tap changer before reconnection after maintenance.
    • Gas accumulation under the tap changer head cover can lead to oil displacement, thus requiring proper monitoring before returning to service.

    Long-Term Standby Procedures

    • For extended standby, apply nitrogen sealing to preserve the interior of the tap changer and protect against oil loss or degradation.
    • Connect the motor drive unit heater to power during prolonged inactivity for optimal maintenance.

    Tap Changer Installation

    • Ensure the tap changer is positioned correctly to provide safe operation after mounting.
    • The bell-type transformer cover needs to be set onto the oil compartment before elevating the tap changer to its final position.
    • Clean sealing surfaces of the oil compartment and cover to ensure secure mounting.
    • Use an oil-resistant gasket when attaching the tap changer head to limit oil leakage.

    Mounting Process

    • Maintain a clearance of 5 to 20 mm between the tap changer head and supporting flange for final leveling.
    • Verify alignment using adjusting bolts on the supporting flange, ensuring it meets assembly marks accurately.
    • Secure the tap changer head by threading nuts onto studs that aren't obstructed by the supporting plate.

    Torque Specifications

    • Apply 17 M8 nuts, with a wrench size of 13 and a maximum torque of 14 Nm to ensure secure fittings.
    • Ensure all flange studs move freely through corresponding fixing holes during installation.

    Indicators and Connections

    • After covering the tap changer, attach the position indication dial for operational clarity.
    • Use appropriate connections (e.g., terminal connections for fine tap selectors and change-over selectors) as required by the application.

    Manufacturer Support

    • For additional support or issues with the tap changer, contact Maschinenfabrik Reinhausen GmbH for technical assistance.
    • Contact details include an address in Regensburg, Germany, along with relevant phone and fax numbers.

    Technical Drawings and Specifications

    • Refer to drawings in the appendix (e.g., figure numbers provided) for detailed visual guidance during installation.
    • Note specifications regarding various tap change terminals and types for proper configuration based on transformer type.

    Important Components

    • Identify and understand components such as the oil compartment, diverter switch, and tap changer head for effective installation and maintenance.
    • Regular check of sealing integrity is critical to prevent oil leakage and ensure the longevity of the equipment.

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    Description

    Test your knowledge on the assembly process for electrical components, including installation techniques and torque specifications. The quiz covers essential steps for working with O-rings, diverter switches, and tap winding tap changers, ensuring proper installation and clearance requirements.

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