Vögele Safety Manual 2017 PDF

Summary

This Vögele safety manual provides detailed instructions and warnings for operating and maintaining their construction equipment, including precautions related to work zones, personal protective equipment (PPE), and operational procedures. The document is aimed at professional operators.

Full Transcript

18 V0GELE SAFETY MANUAL 01.02.2017 Issue date 2086364_07_en Order number © Joseph Vogele AG 2017 B vOGELE e _ r Joseph Vogele AG ___________ Pu_ _ _ _ b_li sh Joseph-Vogele-Stral3e 1 67075 Ludwigshafen Germany Phone: + 49 (0) 6 21/81 05 - 0 Website: http://www.voegele.info Illust ation ----------- r...

18 V0GELE SAFETY MANUAL 01.02.2017 Issue date 2086364_07_en Order number © Joseph Vogele AG 2017 B vOGELE e _ r Joseph Vogele AG ___________ Pu_ _ _ _ b_li sh Joseph-Vogele-Stral3e 1 67075 Ludwigshafen Germany Phone: + 49 (0) 6 21/81 05 - 0 Website: http://www.voegele.info Illust ation ----------- r-- sAtelier Pulido Website: http://www.pulido.de Documennumbe t r 2086364_07_en Translation of the original safety manual Date offi rs t issue 1 4.08.2007 Date _ _____ of amendmen01.02.2017 t _____co_ p yr_ i g ht _ © Joseph Vogele AG 2017 All parts of this documentation are protected by copyright. Any usage or change outside the strict limits of copyright law is not allowed without the agreement of Vogele AG and is an offence. This statement applies particularly to duplication, translation, microfilming and storage and processing in electronic sys­ tems. 2 / 58 2086364_07_en © Joseph Vogele AG 2017 VOGELE Table of contents TABLE OF CONTENTS 1 Pref ace........................................................................................... 5 1.00 Genera I..................................................................................................... 5 1.01 Correct use............................................................................................... 6 1.02 Conversion / modification prohibition...................................................... 6 1.03 Legal note................................................................................................ 6 1.04 A word to the user................................................................................... 7 1.05 Safety devices.......................................................................................... 9 1.06 Personnel qualifications......................................................................... 11 1.07 Safety signs............................................................................................12 2 Work zone protection.................................................................. 17 2.00 General................................................................................................... 17 2.01 Night operation...................................................................................... 17 3 Site organization.......................................................................... 18 3.00 Danger zones......................................................................................... 18 3.01 Responsibilities when working with the machine................................... 19 4 Personal protective equipment (PPE).......................................... 21 4.00 General................................................................................................... 21 4.01 Working with hot mix/bitumen emulsion............................................... 21 4.02 First aid.................................................................................................. 22 5 Operationa I preparations............................................................. 23 s.oo Genera I................................................................................................... 23 5.01 Setting up............................................................................................... 23 5.02 Visual inspection.................................................................................... 25 5.03 Lighting.................................................................................................. 27 5.04 Mirrors and cameras.............................................................................. 27 s.os Fuelling................................................................................................... 28 5.06 Re-fuelling from tankers........................................................................ 28 5.07 Starting the engine................................................................................ 29 s.os Starting aids........................................................................................... 29 © Joseph Vogele AG 2017 2086364_07_en 3 / 58 B vOGELE Table of contents 6 Starting up................................................................................... 30 6.00 General................................................................................................... 30 6.01 When you get on or leave the machine.................................................. 30 6.02 After starting the engine........................................................................32 7 Operation..................................................................................... 33 7.00 General operating instructions............................................................... 33 7.01 Working area..........................................................................................36 7.02 Operation in the vicinity of power cables............................................... 38 7.03 Working in thunderstorms..................................................................... 38 7.04 Obstacles................................................................................................ 38 8 Shutting down............................................................................. 40 8.00 General................................................................................................... 40 9 Transportation............................................................................. 42 9.00 Driving from one place to another......................................................... 42 9.01 Loading................................................................................................... 43 9.02 Unloading your machine......................................................................... 45 10 Maintena nee................................................................................. 46 10.00 General................................................................................................... 46 10.01 Fluids...................................................................................................... 49 10.02 Pressure systems, filters........................................................................ 50 10.03 Cleaning..................................................................................................51 10.04 Belt drives and cooling fans................................................................... 53 10.05 Battery....................................................................................................53 10.06 Pneumatic tyres..................................................................................... 54 10.07 Ballasted tyres....................................................................................... 55 10.08 Solid tyres and crawlers.........................................................................55 10.09 ElectricaI syste n1.................................................................................... 56 10.10 High pressure cleaner............................................................................ 56 4/ ss 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 1 PREFACE 1.00 General Preface General This safety manual is to be carefully read and adhered to by all persons who are involved in the application, operation, as­ sembly and service of the machine. Additional precautions may be necessary, depending on the machine used, conditions in the field or in the maintenance area. Most accidents involving machinery are caused by disregard­ ing basic safety regulations. Such accidents can be often avoided by recognizing possible dangerous situations in ad­ vance. Incorrect startup and operation of the machine is danger­ous and can result in serious injuries - or even fatal conse­ quences! Personnel must not be permitted to operate or service this VOGE LE machine before they have received adequate train­ ing concerning its operation and handling. All personnel must carefully read and fully understand the instruction manual and the safety manual. Persons under the influence of alcohol, prescription medica­ tion or drugs are prohibited from operating, servicing or re­ pairing the machine! This safety manual contains instructions identified as DAN­ GER , WARNING and CAUTION; it is imperative these instruc­ tions are followed. 0 This sign is used when compliance with certain in­ structions is of economical importance for the ma­ chine's operation. A DANGER Identifies immediate danger. If this danger is not avoided, fata lity or very serious injuries will be caused. A WARNING Identifies a possibly dangerous situation. If this situation is not avoided, fatality or very serious injuries may be caused. © Joseph Vogele A G 2017 2086364_07_en s Isa Preface B]VOGELE Legal note A CAUTION Identifies a possibly dangerous situation. If this situation is not avoided, minor injuries or damage may be caused. 1.01 Correct use This machine may only be used for commercial purposes on cordoned-off fields. Operation of the machine in public traffic is only permitted when the machine is additionally equipped with the required equipment and the necessary approval has been issued by the governing authorities. 1.02 Conversion / modification prohibition - @.. ® 1.03 ':::,. = N0 ;fJ_ Modification or conversions to the machine are prohibited without permission of the manufacturer. Pressure relief valves or throttles must not be re-set or adjusted without the manufacturer's consent. Without prior consent of the manufacturer, it is prohibited to weld on or bolt on any additional components, or to drill any holes in the machine. The reliability of the machine could be adversely affected! Legal note The information and illustrations contained in this translation of the original safety manual must not be reproduced, distrib­ uted or used for competitive purposes! The publisher reserves all rights thereof! Translations are made to the best of our knowledge. No liabil­ ity can be accepted for translation errors or any resulting con­ sequences; also not in the case that the translation was made by us or was commissioned by us. The original German text is binding for all warranty and liability claims. This safety manual and the instr uction manual must al­ ways be carried with the machine! 6 Isa 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 1.04 Preface A word to the user A word to the user This safety manual is intended to point out some of the basic situations which may be encountered during the normal oper­ ation and maintenance of your machine and to suggest possi­ ble ways of dealing with these conditions. The information provided in this manual supplements the spe­ cific information about your machine included in the instruc­ tion manual. It is your responsibility to read and understand this safety manual and the instruction manual(s) before operating your machine. This safety manual takes you step-by-step through your working day. Basic situations that may occur during normal operation as well as during service and maintenance work are described. A CAUTION Carefully read and comply with all safety instructions in this safety manual and in the machine's instruction manual prior to starting-up the machine! If the machine is started incorrectly or operated incorrectly, serious injuries or fatality may result. If you do not have the instruction manual(s) for your partic­ ular machine, get a replacement set of instruction manual from your employer or from your dealer. © Joseph Vogele AG 2017 2086364_07_en 7 Isa Preface B]VOGELE A word to the user VOGE LE has no direct control over machine application, oper­ ation, inspection, or service. It is therefore your responsibil­ ity to use good safety practices and common sense to ensure your safety and that of your crew. Additional information which may affect the safe operation of your machine is contained on safety signs attached to the machine, employer's safety programs, safety codes, laws, rules and regulations. Keep this safety manual and the instruction manual(s) with your machine. A WARNING Non-obseivation of the instruction manual! Use of the machine in an unauthorized manner without any danger awareness can lead to serious injuries or even death. Read and observe the VOGE LE instruction and safety manuals. Observe warning notices. Avoid dangerous operating situations by using the ma­ chine with an awareness of possible dangers. Also pass on the safety instructions to other people. Remember that YOU are the key to safety. Good safety practices not only protect you but also protect the people around you. Make the procedures written in this safety manual and in the instruction manual(s) a working part of your safety program. If you do not understand information in this safety manual or in your instruction manual, or if you find mistakes or contra­ dictions, ask your superior, BEFORE you work on or with the machine. 8 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Preface Safety devices Be careful Human error is caused by many factors: Carelessness, fatigue, overload, preoccupation, drugs, and al­ cohol to name a few. Damage to the machine can be fixed in a short period of time, but injury or death has a lasting effect. For your safety and the safety of others: Encourage your fellow workers to act safely. Learn the operating and maintenance characteristics, ca­ pacities and limitations of your machine and its mounted equipment. Familiarise yourself with the safety devices and instruc­ tions on your machine. A WARNING Reflex behavior and/ or choosing the easiest way! In emergency situations or if danger exists, reflex behavior and/ or choosing the easiest way can lead to serious injuries and even death. Remain calm in all circumstances. Bring the machine to a standstill by activating the EMER­ GENCY-STOP switch. Test the function of the EMERGENCY-STOP switch at least once daily when the machine is at a standstill. 1.05 Safety devices Know what safety devices your machine is equipped with and see that each item is securely in place and is operating prop­ erly at the beginning of each shift. Safety devices are e.g.: Hopper locking Screed mechanical locking Horn EMERGENCY STOP devices Seat locking Control panel locking You will find detailed information on this aspect in the instruc­ tion manual for your machine. A WARNING Use with safety devices removed! Operation of the machine with its safety devices removed or not in the protective position can lead to serious injuries o r even death. Use with safety devices removed! Operation of the machine with its safety devices removed or not in the protective position can lead to serious injuries or even death Operation of the machine with defective safety devices is forbidden. Immediately replace defective safety devices. © Joseph Vogele AG 2017 2086364_07_en 9 / 58 Preface B]VOGELE Safety devices Ensure that all safety stickers / warning signs on the machine are intact and legible. Replace missing or damaged safety stickers/ warning signs. All safety devices and safety stickers / warning signs are listed and explained in the instruction manual of your ma­ chine. Always follow the national and/or local road traffic regula­ tions. Always remember that you are a responsible traffic partici­ pant when operating the machine! Check the operational (road) safety of the machine each time prior to starting work/start-up! A WARNING Operation if the machine is not technically free from faults! Operation of the machine when it is not technically free from faults can lead to serious injuries or even death. Only operate the machine when it is technically free from faults. Replace wear parts in a timely manner. Ensure that the machine is operated only in a proper technical condition. A WARNING Unauthorized changes to the machine! Unauthorized changes to the machine can lead to serious in­ juries or even death. Unauthorized changes will result in forfeiture of the manu­ facturer's warranty obligation and the machine operating license. Only use parts and devices that have been checked and approved by VOGELE. As the machine operator, you are permitted to refuse any or­ ders that do not comply with the rules and regulations. ' If you should receive instructions from your superiors, VOGELE employees or other authorised instruction person­ nel that are contrary to the machine's instruction manual, the safety manual, any relevant documentation published by VOGELE or the local rules and regulations, the published in­ structions must be adhered to at all times. ,\ Only use the machine for the intended purpose. ( \I. Ensure that the intervals of any regular safety tests are al­ ways adhered to. 10 Isa 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Preface Personnel qualifications You must never disable, bypass or modify the function of any safety device, such as limit switch es. Ensure that the safety devices for the screed are fitted and functional as per the screed operating instructions. Do not stand on the frames for the screed extensions during operation. Check whether the warning lights are functional when the ex­ tending screed is adjusted. With the widened spreader auger check whether the front lim­ iting plate is fitted at least as wide as the spreader auger. 1.06 Personnel qualifications Do not perform any work unless you are authorised and quali­ fied to do so. The authorised personnel must: be at least 18 years of age be trained in first aid and also be able to provide first aid have read and understood the safety manual be familiar with and able to apply accident prevention reg­ ulations and safety instructions on the machine have the physical and mental faculties to be able to per­ form his/her responsibilities, tasks and activities on the machine be appropriately trained and instructed for his/her respon­ sibilities, tasks and activities on the machine have understood and be able to practically implement the technical documentation related to his/her responsibilities, tasks and activities on the machine. People employed to operate the mach ine must also: Have been instructed on operating the machine have a v alid driving license for machines approved for use on public roads Have demonstrated their skills to the employer can be expected to reliably tackle the tasks given ID them. They must be appointed by the employer / organisation to operate the machine. A WARNING Fa ulty operation by untrained and non-instructed oper­ ating personnel! Lack of knowledge of use of the machine can lead to serious injuries or even death. Read and observe the VOGELE instruction and safety manuals. Only operate the machine if the VOGELE instruction and safety manuals have been understood. © Joseph Vogele AG 2017 2086364_07_en 11 / 58 B VOGELE Preface Safety signs 1.07 Safety signs Docume ntation Read the instruction manual and safety manual before start­ ing work with the machine or maintaining the machine. Ignor­ ing the instructions can result in serious injuries or death. Dangerous n oise level May cause da mage to the hearing. Wear personal protective equipment. Risk of falling Falls can cause serious injuries or death. I ncreased caution, do not climb up. Risk of crushing Pinch point can cause serious injuries. Maintain a safe dis­ tance. Uncontrolled machine movements Unexpected machine movements can cause serious injuries or fatality. Do not start or operate machine from the ground. l l I 1£1 1 ··- Uncontrolled machine movements Unexpected machine movements can cause serious injuries or fatality. Only start and operate machine from the control stand. Pressurised tank System contains accumulator. P rior to starting service work, the operating and maintenance instructions are to be read. Starting t he engine Prior to starting and operating the machine, remove vandal­ is m protection. 12 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE l IAI IOI ·- Preface Safety signs Risk of burns Engine oil and engine parts can be very hot, there is a risk of injury. Maintain a safe distance. Wear personal protective equipment. Risk of burns Coolant can be very hot, there is a risk of injury. Maintain a safe distance. Wear personal protective equipment. Risk of burns Fluid can be very hot, there is a risk of injury. Maintain a safe distance. Wear personal prote ctive equipment. Risk due to rotating parts l IAI When the machine is running, serious injuries or death may result. Prior to maintenance work, switch off the engine and remove ignition key. Wait until all machine components have come to a standstill. Risk of burns Oil and gearbox parts can be very hot, there is a risk of in­ jury. Maintain a safe distance. Wear personal protective equipment. """' Risk of burns, hydraulic oil drain Oil may be very hot, there is a risk of injury. Wear personal protective equipment. Risk of explosion, battery area Risk due to corrosive liquid and gases. No naked flames or sparks. Wear personal protective equipment. Risk due to rotating parts When the machine is running, serious injuries or death may result. Prior to maintenance work, switch off the engine and remove ignition key. Wait until all machine components have come to a standstill. © Joseph Vogele AG 2017 2086364_07_en 13 / 58 Preface B]VOGELE Safety signs & lil:J H 1£ t ".;11 I,::'" STOP m" Dangerou s voltage cables and components are live, there is a risk of serious in­ juries or fatality. Prior to maintenance work, swilI::h off the engine and remove ignition key. Entanglement hazard, open belts or chains When the machine is running, serious injuries or death may result. Prior to maintenance work, switch off the engine and remove ignition key. Wait until all machine components have come to a standstill. Dangerou s situation Fluid may enter control units and cause injury and / or dam­ age to the machine. Do not spray components with water. & Danger due to chain tensioner - The tensioning units for the crawler are under high pressure and can cause serious injury or death. O bserve instruction and maintenance manuals. Only qualified per.,onnel may work on the machine. Information on the towing point Machine movements can cause serious injuries or fatality. Prior to towing read operating and maintenance instructions. Prohibition of access Access to the machine components is not allowed. Moving machine components can cause serious injuries or death. Prior to maintenance work, switch off the engine and remove ignition key. Wait until all machine components have come to a standstill. Risk of crushing Pinch point can cause serious injuries or fatality. Maintain a safe distance. Risk of burns Surfaces can be very hot. Do not touch the surface. Maintain a safe distance. 14 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Preface Safety signs Entanglement hazard Rotating augers can cause serious injuries or fatality. Maintain a safe distance. Fire hazard Release agents and their vapours are inflammable and harm­ ful for the health. No naked flames or sparks. Wear personal protective equipment. Prohibition of access Access to the machine components is not allowed. Moving machine components can cause serious injuries or death. Maintain a safe distance. Dangerous situation Presence in this area can cause serious injuries or death. Maintain a safe distance. Danger of being buried Remaining in the discharge area of the conveyor belt could cause serious injuries or death. Maintain a safe distance. w Engine oil level 3B / Tier 4i / Tier 4f Use only the prescribed engine oil. Observe instruction and maintenance manuals. IAwlAPS-01 Low-­ APICJ.. ACEAEI Diesel level 3B / Tier 4i / Tier 4f DIESEL @N ULTRA LOW SUlFUR FUEL ONLY (Vl.80,.1........ fK.t.ll.ll.WolCMJM) ASTMD97>10 0-.....,-,1-0,ia -.Ml,10 EN590.... , ,,,....-. W@ -, Lb.®...,,,_ NurlHUIMMflt _,_,) Only for machines with the letter "i" at the end of the type name. Use diesel with a sulphur content of less than 0.015%. Adhere to standards. AdBlue® Only fill using Ad Blue@/ DEF that complies with ISO 22241. Observe instruction and maintenance manuals. 18022241 A&Bu I DEF ,_,, © Joseph Vogele AG 2017 2086364_07_en 15/ 58 Preface B]VOGELE Safety signs Ballasted tyres Risk of explosion or accidental escaping of liquids. Only fill tyres with water if the valve position is correct. Adhere to the filling pressure. 16 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Work zone protection Night operation 2 WORK ZONE PROTECTION 2.00 General Toe operation site must be cordoned-off to public traffic or le vel-crossings in use! Always follow the national and/or local requirements. Check the working area for entrances and exits and pay at­ tention to curb stones, pavements and drives. Move all obstacles away from the machine's direction of travel and area of operation. Always ensure that no-one is within the danger zone prior to starting-up and while operating the machine! Clear the area of all people by sounding horn and/or other means prior to starting the engine or moving the machine. Keep all unauthorised people away from the machine / work­ ing area. 2.01 Night operation Night operations are different to daylight operations. Be alert, pay attention to people on the field or who are crossing the field. They may not be alert. Ensure visibility of gauges and controls. Wear appropriate reflective apparel at all times. This applies to operators and crew on night operations. Ensure adequate lighting to illuminate the work zone in com­ pliance with state and local regulations. Ensure adequate hazard lights (strobe or flashing/rotating lights) in compliance with state and local regulations. Plan the work site. Inform those working on the work site about the work site plan and inspect the working area in day­ light. Mark obstacles ahead of time with reflective material. © Joseph Vogele AG 2017 2086364_07_en 17 / 58 Site organization B]VOGELE Danger zones 3 SITE ORGANIZATION Develop safe work procedures based on the hazards specific conditions on the field, and make sure they are enforced. Ensure all people receive a job briefing and are trained about on site-specific safe working procedures and the implementation of the procedures is monitored. Ensure that mobile equipment operators are directed by a worker with an unobstructed view of the area that the vehicle is moving into. Be alert! Know where to get assistance. Know how to use a first aid kit and fire extinguishers. 3.00 Danger zones There are danger zones around all construction machines. A danger z one is any area where your safety is at risk or could be placed at risk. Increased vigilance and common sense are necessary to pre­ vent risks in this area. This situation means that the operator and all other people must observe the work with increased at­ tention. There must not be any people in the danger zone. Examples of danger zones are e.g. the areas in front of, be­ side, behind, or below the machine which cannot be moni­ tored by the machine operator, trapping areas on belt con­ veyors, charging augers, hopper walls, push rollers, spreader augers, paving screeds, and other equipment, and the areas right in front of or behind the wheels or crawler units. Depending on machine operation or your task (e.g. mainte­ nance work) further danger zones can be present or develop. 18 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 3.01 Site organization Responsibilities when working with the machine Responsibilities when working with the machine A WARNING Run over hazard! Moving machines can cause severe injury or death! There are areas around the machine which are hard or impos­ sible for the operator to see. Position lookout men to monitor these areas. Do not operate the machine until these lookout men have sig­ naled to you that the danger zone is free. Acquaint yourself with the signals/signs used by the look­ out-men during the job briefing. Stop the machine immediately if anyone enters the danger zone or if you approach anyone with the machine. 3.01.01 Machine operator Toe machine operator operates the machine from the control stand and is responsible for maintaining the correct operation of the machine. A CAUTION Precautionary measures for machine operators! Only operate the machine if you can see everyone in the vicinity of the machine and if these persons have signaled that the danger zone is clear. A WARNING danger to life! Incorrect operation and placing in operation of the machine is dangerous and can result in injuries and, in some circum­ stances, fatality. Utilise direct line of sight. Choose assistents if direct line of sight is not possible. Light can be reflected in mirrors and rep­ resent an "invisible" hazard. Adjust work lights to minimise glare for traffic and workers. Know where the other workers are at all times. Tell others where you are going. Beware of fatigue! Check on crew members! Stay in assigned work zones. Enter and exit machine on side away from traffic. Increased risk of being struck or backed over by vehicles or equipment at night. © Joseph Vogele AG 2017 2086364_07_en 19 / 58 Site organization B]VOGELE Responsibilities when working with the machine 3.01.02 Screed operators The screed operator/s act/s as the eyes and ears of the ma­ chine operator. The screed operator works closely with the machine operator and can assist the machine operator with the machine. Their task is to adjust the pavement thickness, the height and width settings of the machine and monitor the paving process. Ground personnel are responsible for their ow n safety and the general safety within the vicinity of the machine. A WARNING Danger of being run over/ crushed! Moving machines can cause severe injury or death! Stay clear of the front, side or rear of the machine. Ensure that the screed's safety devices are fitted and func­ tional. Pay attention to the warning lights that switch on when the screed extension units are moved. Keep hands and feet clear of the screed and other moving parts while adjusting or working with the outer control stands, grade controllers or sensors. During operation always stay beside the s creed, never in front or behind. The paving screed floor m ust stretch across the entire paving width. Ensure that the machine operator sees you whenever you ap­ proach the machine. Only use the floor to cross the machine with the machine sta­ tionary. 3.01.03 Precautionary measures for lookout-men Lookout-men shall be trained in their tasks, not stand in the path of construction vehicles and equip­ ment, shall maintain a direct line of sight with the operator at all times. 20 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Personal protective equipment (PPE) Working with hot mix/bitumen emulsion 4 PERSONAL PROTECTIVE EQUIPMENT (PPE) 4.00 General Always wear warning clothing, safety shoes, hard hat, safety glasses, ear protection, gloves and other safety clothing in ac­ cordance with the working conditions! If necessary, wear hearing protection, as the noise level can exceed 80 dB (A). Never wear loose clothing or jewellery that could be caught in the controls or other parts of the machine! Wear hair protection if necessary. 4.01 Working with hot mix/bitumen emulsion A WARNING Risk of burns! Working with hot mix/bitumen emulsion can result in serious injuries, burns or fatality. To prevent injuries with hot mix/ bitumen emulsion, wear protective clothing and avoid skin contact. © Joseph Vogele AG 2017 To prevent contact with hot mix / bitumen emulsion, use the following items of personal protective equipment: Helmet with neck protection and visor to protect the face (goggles only protect eyes) 2086364_07_en 21 / 58 Personal protective equipment (PPE) B]VOGELE First aid Heat-resistant gloves with cuffs worn inside coverall sleeves Safety boots Fire-resistant overalls with legs worn over boots 4.02 First aid Seek medical attention in all cases of burns. First aid must be provided immediately on the field. 4.02.01 Burns caused by bitumen/ bitumen emulsion If an accident has occurred with hot bitumen, the related part of the body must be cooled immediately to prevent further in­ jury due to the heat. Flush burns of skin for at least 10 minutes with fresh water, eyes for at least 15 minutes. Never rub the eyes dry. It is not allowed to attempt to remove the bitumen from the affected area of skin. It is only allowed to attempt to remove the bitumen stuck to the skin under medical supervision. The cooled bitumen forms a water-proof sterile coating that protects the burnt skin against drying out. If the bitumen is removed from the wound, the skin may be further injured and there is a risk of complications. 22 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Operational preparations Setting up 5 OPERATIONAL PREPARATIONS 5.00 General Be alert! Always be informed about the nearest first aid facilities and transportation of injured persons ( emergency doctor and am­ bulance services by road and air). Ensure that a first aid kit with approved contents is always available. Perform all recommended daily maintenance. A. WARNING Measurements and tests for the early detection of damage! Failure to perform measurements and tests in respect of early damage identification, e.g. braking devices, hose lines, etc., can lead to serious injuries or death. Visually inspect the machine daily for signs of damage. Perform the described measurements for wear parts ac­ cording to the information contained in your VOGELE in­ struction manual. 5.01 Setting up 5.01.01 Fitting and setting up the paving screed A. WARNING Hazard due to heavy loads! Never walk or stand under suspended loads. Danger to life! Caution when lowering/raising the paving screed, risk of crushing! The paving screed is heavy and can cause serious injuries or fatality! Use suitable lifting gear for transporting and fitting heavy ex­ tensions or accessories. Wear personal probective equipment. Pay attention to the screed arm. Use lifting equipment. Secure screed against tipping. Secure raised parts of the machine against falling. Screed and extensions may sink and be damaged. Only move extension on the screed with screws tightened. Do not stand between screed and road paver. All bolted joints must comply with the stipulated specifications in the operating instructions / list of spare parts. Pay attention to tightening torques. Bolts and nuts must not be damaged, bent or deformed. Damaged or deformed bolts and nuts are to be replaced. © Joseph Vogele AG 2017 2086364_07_en 23 / 58 Operational p re parations B]VOGELE Setting up A WARNING Hazard due to heavy parts! Ancillary parts such as strike-off plates and end plates are heavy! Heavy falling parts can cause serious injuries or fatality! Follow operating instructions when fitting ancillary parts. Ensure that the safety devices of the paving screeds are fitted as per the paving screed operating instructions and are func­ tional. 5.01.02 Setting up spreader auger A WARNING Hazard due to rotating parts! Rotating parts can cause serious injuries or fatality! Ensure all drives are disabled when working on the spreader augers. Switch off engine! Press emergency stop! Wear personal protective equipment. Use s uitable lifting gear for transporting and fitting heavy ex­ tensions or accessories. All bolted joints must comply with the stipulated specifications in the operating instructions / list of spare parts. Pay attention to tightening torques. Bolts and nuts must not be damaged, bent or deformed. 5.01.03 Raising and changing the canopy A DANGER Hazard due to heavy loads! Never walk or stand under suspended loads. Danger to life! Park machine on level ground. Switch off engine! Wear personal safety equipment when raising or changing the canopy. The roof frames are heavy and can cause injury. There must not be any people on the platform when the canopy is raised or lowered. Always lock awnings. Always push in and lock awnings for transport. Do not over-estimate your own strength, always ask a second person to help. 24 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 5.02 Operational preparations Visual inspection Visual inspection ( @ ,,./ Before starting each shift, walk around the machine and in­ spect for leaks, loose or mis sing parts, damage d parts, or parts out of adjustment. Check the machine for visual faults / alterations - in particular the safety devices. They must all be complete, correctly in­ stalled, and in their correct places. Loose or damaged fuel and oil lines, leaking pipes and hoses are a fire hazard and must be repaired or replaced immedi­ ately. Check the electrical cables and connections for abrasion and damage. Renew any damaged components immediately. Check that all important elements, such as trim panels, heat shields, etc. are correctly installed. Check the wheel nuts daily for tightness. Check that all pins, spring clips and other safety elements are correctly installed and in good condition. Ensure that all safety guards and coversare correctly in­ stalled and functional. Ensure that all safety stickers / warning signs on the machine are intact and legible. Replace mis sing or damaged safety stickers/ warning signs. All safety devices and safety stickers/ warning signs are listed and explaine d in the safety manual of your machine. Always follow the national and/or local road traffic regula­ tions. Check that all pins, spring clips and other safety elements are correctly installed and in good condition. Check the residual current device or the insulation monitoring unit daily. Make sure the operator's stand, ladders, handrails, and floors are clean. Oil, grease, snow, ice or mud in these areas can cause you to slip and fall. The paving screed floor must stretch across the entire paving width! © Joseph Vogele AG 2017 2086364_07_en 25 / 58 Operational preparations B]VOGELE Visual inspection Never carry flammable substances, such as starter fluids, ether or fuels in cans or canis!Ers on the machine. Ensure that all accessories (tools) are safely stowed away. Secure and lock all compartments, boxes and doors correctly. Move all obstacles away from the machine's direction of travel and area of operation. Clean the wheels prior to travelling along a road! When you get on or leave the machine, always: Clean your boots before climbing onto the machine. If the screed is raised, the first step can be more than 600 mm above the ground. Face the machine. Maintain a three point contact with the ladder/steps and railings. Never jump off the machine. Always use the ladders, platforms and handles when get­ ting on or off the machine. Do not use the steering wheel or any controls as hand holds. Set all controls to OFF, 0 or NEUTRAL position. Before starting the engine, be sure you know the EMERGENCY shutdown procedure. Know the correct starting and operation procedure for your machine. Check s!Eering and the brake for function before you start on­ site operation. 26 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 5.03 Operational preparations Mirrors and cameras Lighting Ensure that the machine is equipped with the correct lights according to the operational requirements. Clean all lights. Check all lights for function. Adjust all lights to reduce glare to oncoming traffic. 5.04 Mirrors and cameras Adjust rear view mirrors so that you can maneuver the ma­ chine properly. Please note that mirrors must not be used as a safety device as they cannot detect all persons and obstacles. Due to the spheric surface of the mirror, objects in the mirror are closer than they appear. If your machine is equipped with a camera / monitor system, adjust the monitor correctly for easy and glare-free viewing, Such a system may only be used for the intended purpose, i.e. the detection of obstacles right in front of the machine or monitoring the quality of the work. The camera/monitor system must not be used as a safety feature to detect persons or obstacles. A WARNING Run over hazard! Moving machines can cause severe injury or death! There are areas around the machine which are hard or impos­ sible for the operator to see. Position lookout men to monitor these areas. Do not operate the machine until these lookout men have sig­ naled to you that the danger zone is free. Acquaint yourself with the signals/signs used by the look­ out-men during the job briefing, Stop the machine immediately if anyone enters the danger zone or if you approach anyone with the machine. © Joseph Vogele AG 2017 2086364_07_en 27 / 58 Operational pre parations B]VOGELE Re-fuelling from tankers 5.05 Fuelling A DANGER Fire hazard! Fuels and fuel vapors are highly flammable and also toxic! A WARNING Irritation due to ammonia vapours! Ammonia vapours have a pungent odour and may cause skin, eye and mucous membrane irritation. Ad Blue®/ DEF must not come into contact with the skin, eyes or clothing, nor must it be swallowed. Immediately rinse any affected areas with plenty of water and see a doctor if necessary. When filling the Ad Blue®/ DEF Tanks always wear suitable protective clothing (e.g. safety gloves, protec­ tive glasses). Only fill the Ad Blue®/ DEF tank in the open air or in well ventilated rooms. Only fill fuel outdoors, or if the room is sufficiently ventilated! Stop the engine and any additional heaters prior to filling fuel. Exposed flames in the area of refuelling are strictly prohib­ ited. Never overfill fuel tank or reservoirs. Wipe up spilt fuel or oil. Smoking is strictly prohibited! Do not inhale vapours. Always keep fire extinguishers readily available. 5.06 r- Re-fuelling from tankers ,,g=;:,Ift r- --.c:: ti/'... -,t[ A ·-f' -- WARNING Risk of explosion! Ultra-low sulfur diesel (ULSD) has a much greater risk of ex­ plosion due to electrostatic charging than was the case with previous diesel types with a higher sulfur content. Explosion or ignition can result in severe injuries or death. When filling vehicles, always ensure that the filling pump is earthed and an equipotential bond is made to the vehicle. The machine must be positioned on a surface where leaking fuel can be easily identified and cleaned up! Always adhere to the local requirements. A 'U' T he tank of construction machines may only be filled by tankers if it has: a closed hose system, an fuel nozzle which closes automatically and which is approved for this vehi­ cle type, a maximum volume flow rate of 100 litres/min. 28 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 5.07 Operational preparations Starting aids Starting the engine Start the engine and operate the machine only following the instruction manual. Start and operate the machine from the operator's stand only. A WARNING Starting or use of the machin e outside the control stand! Starting or use of the machine when the driver is outside the control stand can, through lack of control over machine movement, lead to serious injuries or even death. Only start or use the machine from the operator's station intended for this purpose according to the starting instruc­ tions contained in the instruction manual. Adjust your seating position. Position yourself so that you can operate all controls properly. Set all controls to OFF, 0 or NEUTRAL position. Always ensure that no-one is within the danger zone prior to starting-up and while operating the machine! Clear the area of all people by sounding horn and/or other means prior to starting the engine or moving the machine. Keep all unauthorised people away from the machine / work­ ing area. 5.08 Starting aids A WARNING When working with batteries do not expose them to fire, sparks and naked flames and do not smoke. Non-compliance can lead to an explosion! Batteries contain caustic acid! Wear appropriate protective clothing, safety glasses and acid-proof rubber gloves. If jumper cables are used, follow the instruction manual. A battery explosion or a run-away machine could result if proper procedures are not followed. No machine should be operated if any part is not in proper operating condition. It is the OPERATOR'S RESPONSIBILITY to check the condition of all systems including safety interlocks. © Joseph Vogele AG 2017 2086364_07_en 29 / 58 Starting up B]VOGELE When you get on or leave the machine 6 STARTING UP 6.00 General A DANGER Suffocation hazard! Exhaust fumes are toxic and there is a risk of suffocation! If the machine is to be started and operated indoors, ensure sufficient ventilation. 6.01 When you get on or leave the machine When you get on or leave the machine, always: Clean your boots before getting on the machine. If the screed is raised, the first step can be more than 600 mm above the ground. Face the machine. Maintain a three point contact with the ladder/steps and railings. Never jump off the machine. Always use the ladders, platforms and handles when get­ ting on or off the machine. Do not use the steering wheel or any controls as hand holds. Start and operate the machine from the operator's station only. Only operate the machine with control panel and driver's seat locked. Never adjust the driver's seat / control panel when operating or transporting the machine. Prior to starting-up the machine, ensure that no people or ob­ stacles are next to, in front of, behind, under or in the ma­ chine. Sound the warning horn before starting the engine! 30 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Starting up When you get on or leave the machine Keep all unauthorised people away from the machine / work­ ing area. Ensure there is nobody near the machine's hazard areas and moving parts. Moving parts are for example: Push rollers Hopper walls Conveyor Belt conveyors Crawler unit Trim panels Spreader augers Charging auger Paving screeds All drive units Spraying devices A DANGER Crushing hazard! When driving, ensure the route is clear of people and objects. Caution when lowering/raising the paving screed, when pivoting the hopper, when switching on the conveyor/the spreader auger. There is a risk of crushing. Always ensure that no-one is within the danger zone prior to starting-up and while operating the machine! Clear the area of all people by sounding horn and/or other means prior to starting the engine or moving the machine. Keep all unauthorised people away from the machine / work­ ing area. A WARNING Run over hazard! Moving machines can cause severe injury or death! There are areas around the machine which are hard or impos­ sible for the operator to see. Position lookout men to monitor these areas. Do not operate the machine until these lookout men have sig­ naled to you that the danger zone is free. Stop the machine immediately if anyone enters the danger zone or if you approach anyone with the machine. © Joseph Vogele AG 2017 2086364_07_en 31 / 58 Starting up B]VOGELE After starting the engine Never start the engine or operate the controls if there is a warning sign attached stating that they are not to be oper­ ated! Start and operate the machine from the operator's station only. 6.02 After starting the engine Check the functions. Observe gauges, instruments, and warning lights to assure that they are functioning and their readings are within the op­ erating range. Actuate the controls carefully to ensure correct operation. Make sure the engine is operating correctly. Check propulsion drive, brakes and steering while moving slowly. During operation, listen for any unusual noises and check for any unusual vibrations which could indicate trouble. No machine should be operated if any part is not in proper operating condition. It is the OPERATOR'S RESPONSIBILITY to check the condition of all systems including sa fety interlocks. Before starting the engine, be sure you know the EMERGENCY shutdown procedure. Operate the controls only when the engine is running; unless otherwise expressly stated in the instructions! 32 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Operation General operating instructions 7 OPERATION 7.00 General operating instructions A WARNING Incorrect operation of the machine! Moving machines can cause severe injury or death! Always follow the instructions in the Instruction Manual. A WARNING Transport of persons! Use of the machine to transport persons can lead to serious injuries or even death. During operation, only the operator can remain in the op­ erator's station provided for this purpose. The machine must not be used to transport people. 0 In emergencies, the machine can be safely stopped with the EMERGENCY STOP. Always select the operator's stand that does not face the traf­ fic flow on the road or that on the construction site. Only d rive down a gradient at the lowest travelling speed. If the machine operator is placed at risk by traffic driving past with the operator's seats pivoted outwards, special safety measures are to be taken. © Joseph Vogele AG 2017 2086364_07_en 33 / 58 Operation B]VOGELE General operating instructions A CAUTION Incorrect operation of the machine! Ignoring anomalies on the machine can result in damage or injuries. Be aware of unusual noises, smoke development or other un­ usual circumstances! Stop the machine immediately in case of such anomalies. Have the defect rectified immediately. Switch on the machine's functions during on-site operation only, and not when repositioning or moving the machine. If the machine is equipped with a canopy and all-round trim panels, never close all the all-round trim panels when the ma­ chine is in operation. When operating the machine, always pay attention to the good ventilation of the control stand. _, ,uf(II Adjust the machine's road speed to the working conditions. '_,;;, · , 19 ( - ) Always stop the engine prior to leaving the operator's station and always secure the machine against rolling away or unau­ thorized operation! It is not allowed to climb onto or leave the moving machine. A WARNING Leaving the control stand during operation! Leaving the control stand when the diesel engine is running can result in uncontrolled movement and can lead to serious injuries or even death. Even if leaving the control stand only temporarily, switch off the diesel engine. Never perform maintenance work unless the diesel engine is switched off. 34 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Operation General operating instructions Follow the machine's operating instructions when towing the machine (e.g. away from a hazard area). In the event it is necessary to tow the machine backwards, do not use the screed, but use instead the transport eyes on the machine. Use the stipulated towing equipment. Pull away slowly when towing. There must not be any people in the area of the towing equip­ ment. Pay attention that the weight, the tractive force and the brak­ ing force of the towing vehicle is sufficient. A WARNING Pulling of non-permis sible towed loads ! Pulling of towed loads without an authorized tow-bar can lead to serious injuries or even death. Only operate the machine with an authorized tow-bar and up to the permitted towed load. Always ensure that all drive sys!Ems have been switched off before carrying out work such as maintenance, cleaning or re­ pair on the conveyor unit. Become familiar with the machine's stopping distance, and al­ ways select a safe speed for operation and transport! A CAUTION Hazardous condition! If the machine is overloaded or not used as intended, exces­ sive oscillations and vibrations can be generated which may be harmful to your health or cause dangerous operating con­ ditions. Always have complete control over the machine and never operate it beyond its capacity. © Joseph Vogele AG 2017 2086364_07_en 35 I 58 Operation B]VOGELE Working area If the machine is used with a lorry as a material transfer vehi­ cle (MTV), the following points must be observed: Keep workers away from the area between the machine and the lorry. Become familiar with the machine's stopping distance, and always select a safe speed for operation and transport! Visibility may be restricted. Take additional precautions as necessary, for instance mirrors. Shut down the engine of machine and lorry before you climb into the hopper. If the machine is operated with a mobile feeder, the following points must be observed: The road paver must be explicitly approved for the opera­ tion with a material container. Keep people away from the conveyor. Keep the workers away from the area between the ma­ chine and the mobile feeder. Pay attention to the machine's stopping distance and se­ lect a suitable travelling speed if the work is performed us­ ing a mobile feeder! Visibility may be restricted. Take additional precautions as necessary, for instance mirrors. Shut down the engine of the machine and the mobile feeder before you climb into the hopper. Secure the container in the road paver hopper. 7.01 Working area Learn - beforehand - as much as possible about the construc­ tion site: Condition of roads, bridges and other working areas. Working direction. Pot holes, obstacles, mud or ice. Traffic conditions. A WARNING Use in impermissible ambient conditions! The operation of the machine in impermissible ambient con­ ditions, e.g. unfavorable weather conditions (snow, ice, etc.), too high inclines or slopes, impermissible cross-fall, etc. can lead to serious injuries or even death. Never use the machine on smooth polished surfaces or on ice/ snow. Only operate the machine on load-bearing subsoil. Observe the permissible transverse and longitudinal slopes defined in the VOGELE operating instructions. 36 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Operation Working area Always be aware of the load capacity of any bridge, cellar roof, arched structure or similar construction before moving the machine. Only move over ground capable of supporting the plant. Learn all signals used on the field, and who has the responsi­ bility for signalling. Learn thoroughly the "rules" that should be observed at the field. Learn to tell, at a glance, the meaning of all flags, signs and markings. Only operate the machine if you can see everyone in the vicinity of the machine and if these persons have signaled that the danger zone is clear. Stop the machine immediately if anyone enters the danger zone or if you approach anyone with the machine. Make sure at all times that no-one is endangered. Position look-out men who can monitor all danger zones. Acquaint yourself with the signals/signs used by the look­ out-men during the job briefing. At all times keep an eye on all persons in the vicinity of the machine. A WARNING Run over hazard! Moving machines can cause severe injury or death! There are areas around the machine which are hard or impos­ sible for the operalDr to see. Position lookout men to monitor these areas. Only operate the machine if there are no people in the hazard area. Acquaint yourself with the signals/signs used by the look­ out-men during the job briefing. Stop the machine immediately if anyone enters the danger zone or if you approach anyone with the machine. © Joseph Vogele AG 2017 2086364_07_en 37 / 58 Operation B]VOGELE Obstacles 7.02 Operation in the vicinity of power cables 4i, {f A DANGER Hazardous voltage! Physical contact with power cables results in electric shock DANGER TO LIFE ! Ensure that the machine/equipment does not touch power ca­ bles. Be aware of required safety distances. Check the distances above and beside the machine. Keep an eye on the delivery vehicles and ensure that they maintain a sufficient distance to lines and flyovers above and lateral to them. If the machine should touch high-voltage cables, observe the following: Do not attempt to get off the machine! If possible, move the machine away from the danger zone! Warn others not ID come near or touch the machine. Ask someone to have the power supply switched off. Do not attempt to get off the machine before the touched/ damaged cable is switched off and no longer carries elec­ tricity. 7.03 Working in thunderstorms A WARNING Hazardous voltage! The operation of the machine in thunderstorms represents a high risk and can result in serious injuries or death and dam­ age. In thunderstorms the machine may draw lightning that re­ sults in death due to electric shock. Shut down the machine and keep well away from the machine until the thunderstorm has passed! 7.04 Obstacles Check the admissible transportation height / width (e.g. weather canopy, ladders etc.)! Always keep well clear when travelling under or over bridges, through tunnels or past high-voltage pylons etc. Check the distances above and beside the machine. 38 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Operation Obstacles Always be aware of the load capacity of any bridge, cellar roof, arched structure, parking floor or similar construction before moving the machine. Only move over ground capable of supporting the machine! Never endanger the stability of the machine. Never suddenly change the machine's direction or speed. If underground gas or electrical lines or their protective cov­ ers are unexpectedly encountered or damaged, stop work im­ mediately and inform your supervisor. A WARNING Hazardous condition! Tipping or uncontrollable machine can cause serious injury or death. Always move and operate the machine carefully on steep gra­ dients either directly uphill or directly downhill. Never move and operate the machine across a slope. Never exceed permitted gradients as specified in the instruc­ tion manual. Toe values may be reduced drastically due to the specific working conditions such as ground condition and loading con­ dition of the machine. © Joseph Vogele AG 2017 2086364_07_en 39 / 58 Shutting down B]VOGELE General 8 SHUTTING DOWN 8.00 General If possible park the machine on a hard, flat surface. Run the conveyor belt/ conveyor completely empty. Secure the hopper. Lock the screed. Never park the machine in front of emergency exits, fire hy­ drants or the like that would prevent their use! Place the main drive switch in PARK POSmON. Lower any height-adjustable units and, if necessary, secure them. Set all controls to OFF, O or NEUTRAL position! Remove the ignition key. Secure and lock all compartments, boxes and doors correctly. Secure the machine against rolling away and unauthorized operation. Use the ladders and handles to get down from the machine. 40 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE Shutting down General If the machine could interface with the normal flow of traf­ fic, ensure that it is clearly cordoned-off (e.g. warning signs, lights, etc.). If the machine is parked on a public road, the road traffic reg­ ulations are to be observed. © Joseph Vogele AG 2017 2086364_07_en 41 / 58 Transportation B]VOGELE Driving from one place to another 9 TRANSPORTATION 9.00 Driving from one place to another Place all controls of the attachments on neutral position / park position. Fold in the hopper walls and lock them. Secure the raised paving screed using the mechanical screed locks. If there are awnings on the roof, push them in and lock them. Secure all moving/adjustable machine parts using the secur­ ing elements provided. 81 ,,/11(1(; ! ;;;,,. ) \, rs ( - J On machines approved for use on public roads, the applicable national road traffic regulations are to be observed: The machine must be fitted with the necessary equipment specified by law. The related authority must have issued the necessary ap­ proval. This approval is always to be carried. Mark the machine with a sign, if necessary, indicating that the machine is slow moving. The machine operator must have the necessary driving li­ cense and must carry this license. The machine operator must be appointed by the employer to drive the machine. Adjust the machine's road speed to the working conditions. Monitor the machine's stopping distance and select the road speed accordingly. Do not drive across gradients. Observe the inclines/gradients stipulated for machine use. Never change gear on a downhill incline. Operate the controls for changing the direction of travel only when stationary. Drive down inclines at appropriate road speed. Do not operate the machine in any way that may affect the machine's stability! 42 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 9.01 Transportation Loading Loading A WARNING Hazardous condition! Hazardous situations can arise while loading the machine. Tipping or sliding of the machine can cause serious injury, death or damage. Use sturdy, secure and sufficiently wide loading ramps when loading! The loading supervisor shou Id be easily visible by the opera­ tor, and outside the danger zone! Assistants must wear warning clothing so that they can be clearly seen. Ensure that the ramps are free of dirt, oil , snow, etc.! The ramps must have an anti-slip surface! Never drive metal over metal! The gradient on the ramps must not exceed the data stated in the instruction manual. Ensure the load is correctly distributed on the transport vehi­ cle. Ensure that no-one can be endangered if the machine should slip or tip over! Keep all unauthorized personnel away from the loading zone! Stop the engine after loading the machine! Remove the ignition key! A WARNING Hazardous condition! Never walk or stand under suspended loads. This action may result in serious injuries or death. Remove parts that protrude beyond the transport width and stow them safely. All moving parts, e.g. direction indicators, material hoppers, height sensors, paving screed etc., that could exceed the ad­ missible transport width during transport are to be secured against unintentional movement. If there are awnings on the roof, push them in and lock them. Ensure that lifting devices are strong enough before lifting the machine or any of its components! © Joseph Vogele AG 2017 2086364_07_en 43 / 58 Transportation B]VOGELE Loading Secure and lock all compartments, boxes and doors! Properly lash the machine to the transportation vehicle! Secure machine against rolling away, sliding and tipping on the transporter. Use suitable lashing equipment. Observe the legal requirements for securing loads. During transport on the transporter, the paving screed is to be lowered onto the transporter and the complete machine is to be secured against rolling away, sliding or tipping by lash­ ing. Use the lashing eyes or suitable features on the machine. Pay attention to the labels. Check the admissible transportation height/ width (e.g. weather canopy, ladders etc.)! Ensure that there is su fficient clearance to travel under bridges and overhead cables, and through tunnels! Check the distances above and beside the vehicle. Always be aware of the load capacity of any bridge, cellar roof, arched structure or similar construction before moving the machine. Only move over ground capable of supporting the machine! Never endanger the stability of the machine. Never suddenly change the machine's direction or speed. If underground gas or electrical lines or their protective cov­ ers are unexpectedly encountered or damaged, stop work im­ mediately and inform your supervisor. 44 / 58 2086364_07_en © Joseph Vogele AG 2017 BJ V0GELE 9.02 Transportation Unloading your machine Unloading your machine Familiarise your5elf with the correct unloading procedure for your machine. Machines are not all unloaded the same way, the manufacturer's instructions must therefore always be fol­ lowed. Several precautions are applicable to all machines: Unload on a level surface. Block transport vehicle so it cannot move. Prior ID unloading, completely remove all lashing and se­ curing equipment. Use ramps of adequate size and strength, low angle, and proper height. Keep trailer bed and ramps clean of clay, oil and all materi­ als which can become slippery. Keep all but essential personnel clear of the unloading area. © Joseph Vogele AG 2017 2086364_07_en 45 / 58 Maintenance B]VOGELE General 10 MAINTENANCE 10.00 General i J:'M_n

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