T6.145 Operators Manual Jan 18 2022 PDF

ORIGINAL INSTRUCTIONS OPERATTOR'S MANUAL OPERA T6.145 T6.155 T6.160 T6.165 T6.175 T6.180 Agricultural Tractors Part Number 90478716 2nd edition English January 2022 Contents 1 GENERAL INFORMATION Metric and imperial units abbreviations..................................................... 1-1 To the owner................................................................................ 1-3 Electro-magnetic interference (EMC)....................................................... 1-5 Product identification....................................................................... 1-6 Engine identification........................................................................ 1-7 Drive line identification..................................................................... 1-8 Transmission identification................................................................. 1-9 Cab identification.......................................................................... 1-10 Programming tractor functions............................................................ 1-11 Operator's manual storage................................................................ 1-11 Before operating the tractor............................................................... 1-12 International symbols...................................................................... 1-13 Machine stability........................................................................... 1-14 Selective Catalytic Reduction (SCR) system.............................................. 1-18 Note to the Owner......................................................................... 1-24 2 SAFETY INFORMATION Safety precautions.......................................................................... 2-1 Safety decals............................................................................... 2-3 Safety rules................................................................................ 2-12 Burn prevention............................................................................ 2-19 Prevention of fire or explosions............................................................ 2-20 Fire extinguisher........................................................................... 2-21 Protection offered by the tractor........................................................... 2-22 Ecology and the environment............................................................. 2-25 Hazardous substances.................................................................... 2-26 Emergency exit............................................................................ 2-27 Wheel chocks.............................................................................. 2-28 Intended use statement................................................................... 2-29 Instructor's seat............................................................................ 2-31 3 CONTROLS AND INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Introduction............................................................................. 3-1 Cab air filters........................................................................... 3-5 In cab storage (where fitted)............................................................ 3-6 Cable and wiring routing................................................................ 3-7 Mobile telephone usage................................................................ 3-8 Implement monitor installation.......................................................... 3-9 OPERATOR'S SEAT Operator's seat........................................................................ 3-10 Air suspension seat deluxe............................................................ 3-11 Air suspension seat with passive or Dynamic Damping System (DDS)............... 3-16 Seat belt............................................................................... 3-22 INSTRUCTOR'S SEAT Instructional seat...................................................................... 3-23 FORWARD CONTROLS Ignition key............................................................................ 3-24 Hazard light switch.................................................................... 3-24 Lights and turn indicator lever......................................................... 3-25 Follow me home lights................................................................. 3-25 Windshield wiper and washer controls................................................ 3-26 Clutch pedal........................................................................... 3-27 Foot throttle pedal..................................................................... 3-27 Hand throttle........................................................................... 3-27 Foot brakes............................................................................ 3-28 Exhaust brake (where fitted).......................................................... 3-31 Steering column....................................................................... 3-32 LEFT-HAND SIDE CONTROLS Hand brake............................................................................ 3-33 RIGHT-HAND SIDE CONTROLS Switch panel........................................................................... 3-34 Advanced Steering Control activation switch......................................... 3-35 Autoguidance system.................................................................. 3-36 REARWARD CONTROLS Switches on C-pillar................................................................... 3-37 Battery isolator control switch......................................................... 3-39 ISO bus functionality.................................................................. 3-40 Hydraulic master switch............................................................... 3-41 Climate controls (Low-profile cab)..................................................... 3-42 Manual temperature control (Low-profile cab)......................................... 3-44 OVERHEAD CONTROLS Switch panel........................................................................... 3-45 Left-hand and right-hand outermost work light switch................................. 3-46 Interior light............................................................................ 3-47 Climate controls....................................................................... 3-48 Manual temperature control........................................................... 3-50 Automatic Temperature Control (ATC)................................................ 3-51 INSTRUMENT CLUSTER Analog Digital Instrument Cluster (ADIC)............................................. 3-52 Gauges................................................................................ 3-53 Indicator and warning lights........................................................... 3-54 Displays............................................................................... 3-56 Keypad enhanced..................................................................... 3-59 Selecting or changing the display settings............................................ 3-61 Ground speed calibration.............................................................. 3-62 Performance monitor.................................................................. 3-67 Active and Manual Catalyst Management............................................. 3-75 Manual Catalyst Management......................................................... 3-77 Color monitor (where fitted)........................................................... 3-83 Pop-up screens on color display...................................................... 3-86 Performance monitor on color display................................................. 3-91 Programming the displays............................................................. 3-96 Alarm functions........................................................................ 3-99 Accessing stored fault codes......................................................... 3-101 Selective Catalytic Reduction (SCR) exhaust treatment - Overview................. 3-102 Warning and advisory symbols....................................................... 3-111 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Refueling the tractor.................................................................... 4-1 STARTING THE UNIT Starting the engine..................................................................... 4-3 Grid heater cold start aid (where fitted)................................................. 4-5 Fuel heater (where fitted)............................................................... 4-5 Coolant immersion heater (where fitted)............................................... 4-6 Transmission oil heater (where fitted).................................................. 4-6 Jump starting........................................................................... 4-7 STOPPING THE UNIT Stopping the engine.................................................................... 4-8 Automatic engine shut down........................................................... 4-9 MOVING THE UNIT Operating in cold temperatures........................................................ 4-10 Low idle speed management.......................................................... 4-11 5 TRANSPORT OPERATIONS ROAD TRANSPORT Safe transport speed................................................................... 5-1 PREPARING FOR ROAD TRANSPORT Carrying the tractor on a transporter................................................... 5-2 Secure the high visibility roof panel.................................................... 5-2 RECOVERY TRANSPORT Freeing a stuck tractor.................................................................. 5-3 Towing the tractor....................................................................... 5-4 6 WORKING OPERATIONS GENERAL INFORMATION Variable engine power management................................................... 6-1 Constant engine speed................................................................. 6-3 Differential lock......................................................................... 6-5 Four wheel drive........................................................................ 6-7 Front axle suspension (where fitted)................................................... 6-9 HTS standard............................................................................ 6-10 Quick guide............................................................................ 6-10 Explanation of symbols................................................................ 6-12 Recording and replaying.............................................................. 6-13 Recording a sequence................................................................ 6-15 Replaying a sequence................................................................. 6-17 TRANSMISSION Shuttle lever....................................................................... 6-19 Shuttle aggressiveness............................................................ 6-20 Transmission operation............................................................ 6-21 Transmission display.............................................................. 6-23 Transmission controls............................................................. 6-24 Shuttle mode...................................................................... 6-26 Powershift control lever............................................................ 6-30 Driving the tractor.................................................................. 6-31 Auto take off....................................................................... 6-33 Speed matching................................................................... 6-34 Auto shift function................................................................. 6-34 Auto shifting field mode............................................................ 6-35 Auto shifting in road mode......................................................... 6-39 Changing the field mode auto shift point.......................................... 6-41 Creeper gears..................................................................... 6-42 Fault codes........................................................................ 6-43 REAR POWER TAKE-OFF Power Take-Off (PTO) operating precautions..................................... 6-44 Changing the PTO output shaft................................................... 6-45 Attaching PTO driven equipment.................................................. 6-46 Power Take-Off (PTO) operation.................................................. 6-47 Two speed PTO systems.......................................................... 6-52 External PTO controls............................................................. 6-54 Auto PTO operation............................................................... 6-56 FRONT POWER TAKE OFF Power Take-Off (PTO) operation.................................................. 6-59 REAR HITCH Electronic Draft Control (EDC).................................................... 6-62 Electronic Draft Control (EDC) operation.......................................... 6-66 External hitch controls............................................................. 6-72 FRONT HITCH Settings and adjustments.......................................................... 6-74 Hitch operation.................................................................... 6-77 Auxiliary front couplers (where fitted).............................................. 6-82 External hitch controls............................................................. 6-83 Front hitch management.......................................................... 6-84 HYDRAULIC REMOTE CONTROL VALVES Remote control valves............................................................. 6-88 Connecting remote cylinders...................................................... 6-93 Operating with remote valves..................................................... 6-94 Hydraulic oil level when using remote hydraulic equipment....................... 6-98 ELECTRO-HYDRAULIC REMOTE CONTROL VALVES (where fitted) Remote control valves............................................................ 6-100 Settings and adjustments......................................................... 6-108 Creating timer programs.......................................................... 6-110 Connecting remote cylinders..................................................... 6-119 Operating with remote valves.................................................... 6-121 External EHR controls............................................................ 6-123 Hydraulic oil level when using remote hydraulic equipment...................... 6-124 HYDRAULIC POWER BEYOND PORT Hydraulic power beyond for external services.................................... 6-125 THREE POINT HITCH Attaching three-point hitch equipment............................................ 6-128 Lift rod adjustment................................................................ 6-130 Top link adjustment............................................................... 6-132 Telescopic link ends.............................................................. 6-135 Quick hitch........................................................................ 6-136 Linkage stabilizer adjustment..................................................... 6-138 DRAWBARS AND TOWING ATTACHMENTS Drawbars and towing attachments............................................... 6-141 Swinging drawbar................................................................ 6-144 TRAILER BRAKING SYSTEMS Trailer brake release switch...................................................... 6-147 Air-operated trailer brakes (Universal type)...................................... 6-149 Air-operated trailer brakes (UK type)............................................. 6-154 Auxiliary air supply connector (where fitted)...................................... 6-155 Hydraulic trailer brakes (Universal type - Dual line).............................. 6-156 Hydraulic trailer brakes (Universal type - Single line)............................ 6-159 WHEELS AND TIRES Tire combinations................................................................. 6-160 Front wheels........................................................................ 6-163 Front wheel track adjustment..................................................... 6-163 Front wheel alignment (two wheel drive)......................................... 6-167 Front wheel alignment (four wheel drive)......................................... 6-168 Steering stops.................................................................... 6-169 Wheel Angle Sensor (WAS) calibration.......................................... 6-171 Front axle oscillation stops....................................................... 6-174 Front fender...................................................................... 6-175 Rear wheels........................................................................ 6-177 Flange type axle (where fitted)................................................... 6-177 Bar type axle (where fitted)....................................................... 6-182 Dual rear wheels (where fitted)................................................... 6-188 Tightening torques.................................................................. 6-191 Front wheel tightening torque values............................................. 6-191 Rear wheel tightening torque values............................................. 6-193 BALLASTING AND TIRES Ballasting and tires............................................................... 6-195 Iron weights (where fitted)........................................................ 6-198 Liquid ballast..................................................................... 6-201 Tire inflation....................................................................... 6-202 Tire pressures and permissible loads............................................ 6-203 AUXILIARY POWER CONNECTIONS Diagnostic socket................................................................. 6-205 Trailer socket electrical........................................................... 6-206 ELECTRICAL POWER CONNECTORS........................................... 6-207 Internal power connectors........................................................ 6-207 External power connectors....................................................... 6-209 ISO bus classes.................................................................. 6-210 ISO bus functionality............................................................. 6-212 7 MAINTENANCE GENERAL INFORMATION Introduction............................................................................. 7-1 Fuel requirement - Diesel fuel......................................................... 7-2 Fuel - Storage, handling and transport................................................. 7-2 General specification - Paraffinic (Renewable) Diesel Fuels.......................... 7-3 Biodiesel fuel - Biodiesel fuels......................................................... 7-4 Protective devices...................................................................... 7-6 Tractor jacking points................................................................... 7-8 Engine oils.............................................................................. 7-9 General specifications................................................................. 7-10 Capacities............................................................................. 7-11 Organic Acid Technology (OAT) coolant............................................... 7-12 MAINTENANCE CHART Maintenance chart..................................................................... 7-13 WHEN THE WARNING LIGHT IS ON Change the engine air cleaner outer element......................................... 7-15 Drain the fuel system water separator................................................. 7-16 Check the brake fluid level............................................................ 7-17 FIRST 10 HOURS Check the front loader screws......................................................... 7-18 EVERY 10 HOURS OR EACH DAY Check the engine coolant level........................................................ 7-19 Check the engine oil level............................................................. 7-20 Check the remote control valve drain bottles.......................................... 7-20 Check windscreen washer reservoir.................................................. 7-21 Drain air reservoir on air operated trailer brake....................................... 7-21 FIRST 50 HOURS Service operations..................................................................... 7-22 Check the front loader screws......................................................... 7-23 EVERY 50 HOURS Clean the cab air filter................................................................. 7-24 Clean the cooler section............................................................... 7-26 Clean the SCR cover air ducts........................................................ 7-27 Grease all fittings...................................................................... 7-28 Check the front wheel, rear wheel and rear wheel weight nuts....................... 7-36 Check the tire pressures and the tire condition........................................ 7-38 EVERY 150 HOURS Inspect the poly V-belt................................................................. 7-39 Inspect the compressor drive belt..................................................... 7-40 Check the front loader screws......................................................... 7-41 EVERY 375 HOURS Check the battery fluid level........................................................... 7-42 Check the transmission oil level, the rear axle oil level and the hydraulic oil level.... 7-44 Check the 4WD front axle differential oil level and the hubs oil level.................. 7-45 Check the front PTO gearbox oil level................................................. 7-46 EVERY 750 HOURS Change engine oil and filter........................................................... 7-47 Change the first stage fuel filter and the fuel filter element............................ 7-49 Change the engine air cleaner outer element......................................... 7-50 Change the charge pump oil filter..................................................... 7-51 Check the engine air intake connections.............................................. 7-53 Check the transmission oil cooler pipe couplings..................................... 7-54 Clean the DEF/AdBlue® suction filter................................................. 7-55 Check the accumulators (where fitted)................................................ 7-56 EVERY 750 HOURS OR EVERY 2 YEARS Change the 4WD planetary hub oil.................................................... 7-57 EVERY 1500 HOURS Change the front PTO gearbox oil..................................................... 7-58 EVERY 1500 HOURS OR EVERY YEAR Change the cab air filters.............................................................. 7-58 Grease the rear axle shaft bearing.................................................... 7-60 EVERY 1500 HOURS OR EVERY 2 YEARS Change the engine air cleaner inner element......................................... 7-61 Check the valve tappet clearance..................................................... 7-62 Change the Diesel Exhaust Fluid (DEF)/AdBlue® suction filter....................... 7-63 Change the hydraulic suction pump oil filter........................................... 7-64 Change the air brake drier reservoir................................................... 7-65 Change the transmission oil, the rear axle oil and the hydraulic oil................... 7-66 Change the 4WD differential oil....................................................... 7-67 Change the engine oil separator...................................................... 7-68 Change the air conditioning compressor drive belt................................... 7-69 EVERY 1500 HOURS OR EVERY 4 YEARS Change the poly V-belts............................................................... 7-70 EVERY 2 YEARS Change the air conditioning receiver drier............................................. 7-71 EVERY 3750 HOURS OR EVERY 3 YEARS Change the DEF/AdBlue® main filter................................................. 7-72 EVERY 3750 HOURS OR EVERY 4 YEARS Change the engine coolant fluid....................................................... 7-73 GENERAL MAINTENANCE Cleaning the tractor.................................................................... 7-77 Cleaning the DEF/AdBlue control unit area........................................... 7-79 Cleaning the SCR catalyst area....................................................... 7-80 Check first stage fuel filter and water trap............................................. 7-81 Bleeding the fuel system.............................................................. 7-81 Hydraulic system hoses............................................................... 7-82 Check the brake pedal latching/unlatching............................................ 7-82 Headlight adjustment.................................................................. 7-83 Work light adjustment................................................................. 7-84 Bulb replacement...................................................................... 7-85 Fuses and relays...................................................................... 7-88 Protecting the electronic and electrical systems during battery charging or welding.. 7-96 Battery removal and installation....................................................... 7-97 STORAGE Tractor storage.................................................................... 7-99 Preparation for use after storage................................................. 7-100 8 TROUBLESHOOTING FAULT CODE RESOLUTION Introduction......................................................................... 8-1 ALARM(S) Fault codes and symbols....................................................... 8-2 SYMPTOM(S) Engine.......................................................................... 8-4 Transmission................................................................... 8-5 Hydraulics...................................................................... 8-5 Three-point hitch............................................................... 8-6 Brakes.......................................................................... 8-6 Cab............................................................................. 8-6 Electrical system............................................................... 8-7 9 SPECIFICATIONS General dimensions........................................................................ 9-1 Minimum turn radius........................................................................ 9-4 Axle dimension............................................................................. 9-5 Maximum operating angle.................................................................. 9-6 Maximum tractor operating weights........................................................ 9-6 Tractor weights............................................................................. 9-7 Capacities.................................................................................. 9-8 Engine...................................................................................... 9-9 Fuel system................................................................................. 9-9 Air cleaner system......................................................................... 9-10 Cooling system............................................................................ 9-10 Transmission.............................................................................. 9-10 Rear Power Take-Off (PTO)............................................................... 9-11 Front Power Take-Off (PTO)............................................................... 9-11 Three-point hitch.......................................................................... 9-12 Three-point hitch front..................................................................... 9-13 Hydraulic system.......................................................................... 9-13 Remote control valves..................................................................... 9-14 Front remote control valve couplers....................................................... 9-14 Brakes..................................................................................... 9-15 Steering.................................................................................... 9-16 Electrical equipment....................................................................... 9-17 Ground speed chart....................................................................... 9-18 Minimum hardware tightening torques.................................................... 9-21 10 ACCESSORIES Radio (where fitted)........................................................................ 10-1 External rear view mirrors................................................................. 10-2 Border marker plates (where fitted)....................................................... 10-4 Auxiliary head lights and signature lights.................................................. 10-5 Rotating beacon........................................................................... 10-6 Front-end loader fixation points........................................................... 10-7 11 FORMS AND DECLARATIONS Telematics module declaration of conformity.............................................. 11-1 1 - GENERAL INFORMATION 1 - GENERAL INFORMATION###_1_### Metric and imperial units abbreviations Typical applications Metric unit Imperial unit Name Symbol Name Symbol Area (Land area) hectare ha acre ac square meter m² square foot ft² square inch in² square millimeter mm² square inch in² Electricity ampere A ampere A volt V volt V microfarad µF microfarad µF ohm Ω ohm Ω Force kilonewton kN pound lb newton N pound lb Force per length newton per meter N/m pound per foot lb/ft pound per inch lb/in Frequency megahertz MHz megahertz MHz kilohertz kHz kilohertz kHz hertz Hz hertz Hz Frequency − Rotational revolution per minute r/min revolution per minute r/min ª rpm rpm Length kilometer km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in micrometer µm Mass kilogram kg pound lb gram g ounce oz milligram mg Mass per mass milligram per kilogram mg/ kg parts per million ppm Power kilowatt kW horsepower Hp watt W Btu per hour Btu/hr Btu per minute Btu/min Pressure or stress (Force per area) kilopascal kPa pound per square inch psi inch of mercury inHg pascal Pa inch of water inH2O megapascal MPa pound per square inch psi millibar mbar bar bar 1-1 1 - GENERAL INFORMATION Typical applications Metric unit Imperial unit Name Symbol Name Symbol Temperature (other than thermodynamic) degrees Celsius °C degrees Fahrenheit °F Time hour h hour h minute min minute min second s second s Torque (includes bending moment, moment of force, and moment of a couple) newton meter Nm pound foot lb ft pound foot lb in Velocity kilometer per hour km/h mile per hour mph meter per second m/s foot per second ft/s millimeter per second mm/s inch per second in/s meter per minute m/min foot per minute ft/min Volume (includes capacity) cubic meter m³ cubic yard yd³ cu yd liter l cubic inch in³ liter l US gallon US gal UK gallon UK gal US quart US qt UK quart UK qt milliliter ml fluid ounce fl oz Volume per time (includes discharge and flow rate) cubic meter per minute m³/min cubic foot per minute ft³/min liter per minute l/min US gallon per minute US gal/min milliliter per minute ml/min UK gallon per minute UK gal/min Sound power level and sound pressure level decibel dB decibel dB Water hardness German hardness °dH English hardness °e French hardness °fH parts per million ppm Glossary Acronym Definition DEF Diesel Exhaust Fluid ISO International Organization for Standardization MSDS Material Safety Data Sheet NOx Nitrogen Oxide PPE Personal Protective Equipment SCR Selective Catalytic Reduction ULSD Ultra Low Sulfur Diesel % Percent < Less than > Greater than 1-2 1 - GENERAL INFORMATION To the owner General information The table of contents page(s) are provided to have an overview of main manual’s topics. A detailed alphabetic This manual has been prepared according to ISO index is available at the end of this manual for locating 3600:1996 to assist you in the correct procedure for run- specific items. ning-in, driving and operating and for the maintenance of your new tractor. Read this manual carefully. Your tractor Normal operation is intended for use in normal and customary agricultural applications. Normal operation means the use of the tractor for the purpose intended by the manufacturer by an opera- If at any time you require advice concerning your tractor, tor familiar with the tractor and the mounted or towed do not hesitate to contact your authorized dealer. He has equipment and complying with the information for op- factory trained personnel, genuine manufacturers’ parts eration and safe practices, as specified by the manu- and the necessary equipment to carry out all your service facturer in this manual and by the decals on the tractor requirements. and the equipment. The specifications are provided for your information and Normal operation includes the preparation and storage guidance. For further information concerning your tractor of the tractor, swinging components into work position and equipment, consult your authorized dealer. and vice versa, adding or removing ballast and picking up and setting off attachments. All data given in this manual is subject to production varia- tions. Dimensions and weight are approximate only. The Normal operation includes the adjustment and setting of the tractor and equipment, for the specific condition illustrations do not necessarily show tractors in standard of the field and/or the crop. condition or imply that these features are available in all countries. For exact information about any particular trac- tor, please consult your authorized dealer. Routine service Your tractor has been designed and built to give maxi- Routine service and maintenance means activities that mum performance, economy and ease of operation under must be done daily by an operator familiar with the trac- a wide variety of operating conditions. Your tractor fulfills tor characteristics and complying with the information all requirements as specified in the Regulation (EU) No for routine service and safe practices, as specified by 167/2013 of the European Parliament and of the Council. the manufacturer in this manual and by decals on the Prior to delivery, the tractor was carefully inspected, both tractor, in order to maintain its proper function. Rou- at the factory and by your dealer to ensure that it reaches tine service includes activities such as fueling, cleaning, you in optimum condition. To maintain this condition and washing, topping up fluid levels, greasing, replacing of ensure trouble-free operation, it is important that the rou- consumable articles such as lamp bulbs. tine services, as specified on page 7-13 of this manual, are carried out at the recommended intervals. Converting, periodical service and repair All persons training to operate, or who will operate this Periodical service means activities that must be done at tractor should be old enough to possess a valid local defined intervals by trained personnel familiar with the vehicle operating permit (or meet other applicable local tractor characteristics and which are complying with the age requirements). These persons must demonstrate the information for periodical service and safe practices, as ability to operate and service the tractor in correct and partly specified by the manufacturer in this manual and safe manner. in other Company literature, in order to maintain the expected life time of the tractor. About this manual Converting means activities that must be done by professional service personnel familiar with the tractor This manual gives information for use of your machine, as characteristics and complying with the information for intended and under the conditions foreseen by the manu- converting, as partly specified by the manufacturer in facturer during normal operation and routine service and this manual, in assembly instructions or in other Com- maintenance. pany literature, in order to fit the tractor to a specific configuration. Read and understand; keep it in good condition and al- ways safely store it in the provided pocket in the back of Repair means activities that must be done by profes- your seat for later easy retrieval. sional service personnel only familiar with the tractor characteristics and complying with the information for This manual does not contain all the information related repair, as specified by the manufacturer in the dealer’s to periodical service, converting and repairs to be carried workshop manual, in order to restore the proper func- out by professional service personnel. tion of the tractor after a failure or degradation of per- formance. 1-3 1 - GENERAL INFORMATION Cleaning the tractor It is prohibited to carry out any modifications to the trac- tor unless specifically authorized, in writing, by the After Your tractor is a state-of the-art machine with sophisti- Sales Service department of the Company. cated, electronic controls. This should be taken into con- sideration when cleaning the tractor, particularly if using Warranty a high pressure washer. Even though every precaution has been taken to safeguard electronic components and Your tractor is warranted according to legal rights in your connections, the pressure generated by some of these country and the contractual agreement with the selling machines is such that complete protection against water dealer. No warranty shall, however, apply if the tractor ingress cannot be guaranteed. has not been used, adjusted and maintained according to the instructions given in the Operator’s Manual. When using a high pressure washer, do not stand too close to the tractor and avoid directing the jet at electronic components, electrical connections, breathers, seals, Use of biodiesel fuels filler caps, etc. Never direct a cold water jet at a hot NOTICE: Before using biodiesel fuels in your tractor, refer engine or exhaust. to the information on page 7-4 regarding the storage and use of biodiesel fuels. Failure to comply with these rules will render the warranty null and void. Emission controls and engine tampering Safety statement ATTENTION: The engine and fuel system on your ma- The pages in Section 2 list the precautions to be observed chine is designed and built to government emissions stan- to ensure your safety and the safety of others. Read the dards. Tampering by dealers, customers, operators and safety precautions and follow the advice offered before users is strictly prohibited by law. Failure to comply could operating the tractor. result in government fines, rework charges, invalid war- ranty, legal action and possible confiscation of the ma- First 50 hour service chine until rework to original condition is completed. En- gine service and/or repairs must be done by a certified In Section 11, at the back of this manual, you will find the technician only! 50 hour service reports. NOTICE: It is important the 50 hour service is carried Speed tampering statement out as recommended to ensure your tractor provides op- timum performance and efficiency. NOTICE: Any modification on the tractor that aims at in- creasing or decreasing the tractor’s maximum speed out- After you have operated the tractor for 50 hours, take your put is strictly prohibited by law. Failure to comply could tractor, together with this Manual, to your dealer. He will result in government fines, rework charges, invalid war- then perform the factory recommended 50 hour service. ranty, legal action and possible confiscation of the ma- chine until rework to original condition is completed. Service parts Repair and Maintenance Information It should be pointed out that genuine parts have been examined and approved by the company. The installation In accordance with Regulation (EU) No 167/2013 the and/or use of ‘non-genuine’ products could have negative manufacturer is providing a website with the possibility effects upon the design characteristics of your tractor and to gain access to detailed information on the tractor’s thereby affect its safety. The company is not liable for on-board diagnostics, repair and maintenance informa- any damage caused by the use of ‘non-genuine’ parts and tion. Visit the General Information section of the Repair accessories. Only genuine replacement parts should be and Maintenance Information website https://techinfor- used. The use of non-genuine parts may invalidate legal mation.newholland.com for definitions and details on the approvals associated with this product. website itself, the content and the signing-up procedure. 1-4 1 - GENERAL INFORMATION Electro-magnetic interference (EMC) This machine complies strictly with the European Regulations on electro‐magnetic emissions. However, interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: Ensure that each piece of non‐ NEW HOLLAND equipment fitted to the machine bears the CE mark. The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine. The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any lo- cation in the proximity of electronic components. Failure to comply with these rules will render the NEW HOLLAND warranty null and void. 1-5 1 - GENERAL INFORMATION Product identification The tractor and major components are identified using se- rial numbers and/or manufacturing codes. Tractor identification data must be supplied to the dealer when requesting parts or service and will also be needed to aid in identifying the tractor if it is ever stolen. The following provides the locations of the identification data. Vehicle identification plate The vehicle identification plate, figure 1, is located on the front hitch support or on the ballast carrier. Record the in- formation on the sample identification plate provided be- low. Depending on the date of manufacture one of the follow- ing manufacturer names is shown on the plate. NOTE: (A) Manufacturer: CNH INDUSTRIAL EUROPE HOLDING S.A. or CNH INDUSTRIAL ITALIA S.p.A. SVIL18TR03710AB 1 Tractor identification The serial number and model identification information is stamped on the front support (1). These numbers are also repeated on the vehicle identification plate reproduced above. BRL6441B 2 1-6 1 - GENERAL INFORMATION Engine identification The engine serial number and date of manufacture are stamped on the right- hand side of engine block (1), close to the starter motor terminals. Record the number below. Engine Serial No.__________ SVIL17TR00439AA 1 Further information relating to engine adjustments and emission level compliance are also shown on the engine information plate. NOTE: The details displayed on the engine information plate may change according to the country in which the tractor is sold. SVIL20TR00022EA 2 1-7 1 - GENERAL INFORMATION Drive line identification The serial number plate (1) is located on the transmission casing behind the battery carrier. This number is repeated on the vehicle identification plate. Record the information below for quick reference. Drive line serial number__________ BRJ4856B 1 1-8 1 - GENERAL INFORMATION Transmission identification Transmission serial number identification The transmission serial number (1) is located on the bracket of the wiring harness on top of the transmission. Peel off the topcoat covered protection sticker to reveal the transmission serial number. SVIL16TR01121AC 1 1-9 1 - GENERAL INFORMATION Cab identification Roll Over Protection System (ROPS) identi- fication plate The ROPS identification plate can be found on the right- hand outside of the cab, below the rear window. SS10M151 1 1-10 1 - GENERAL INFORMATION Programming tractor functions Your tractor is equipped with a sophisticated electronic If changes have been made to any memory settings while network system which utilizes various memory facilities to operating the tractor, pause for 5 s between key- off and programme and control many of the tractor functions. The key- on to allow sufficient time for data to transfer between operating memory temporarily stores settings and adjust- the operating memory and the main memory. Once trans- ments made while operating the tractor and these are ferred, the new settings will remain unchanged until they transferred to the main memory when you key- off (en- are re- programmed. gine stop). If you key- off and key- on again too quickly as data is being transferred between the operating and main mem- ories, some of the data may be lost or corrupted. Operator's manual storage The Operator’s Manual supplied with your tractor is an im- portant source of information and should be stored safely. The manual is written specifically for your tractor so it is important that you make a note of the print number and issue date which can be found on the cover. In the event the manual is lost or damaged it can be replaced with the correct version. A storage pocket (1) for the Operator’s Manual can be found on the rear of the seat. The manual should be kept in this pocket at all times when not in use. SS12G319 1 1-11 1 - GENERAL INFORMATION Before operating the tractor Before operating your tractor in the field it is important you Use the lower gear ratios when pulling heavy loads and read the following information. avoid continuous operation at constant engine speeds. Operating the tractor in too low a gear with a light load NOTE: Before driving or operating the tractor, study the and high engine speed will waste fuel. You will save fuel safety precautions in Section 2 of this manual. and minimise engine wear by selecting the correct trans- Read this section carefully for a thorough understanding mission ratio for each particular operation. of operational requirements. It details the location and Check the instruments and warning lights frequently and operation of the various instruments, switches and con- keep the radiator and various oil reservoirs filled to the trols of your tractor. Even if you operate other tractors, recommended levels. you should thoroughly read this section of the manual and ensure that you are familiar with the location and function of all the features of the tractor. PRE- OPERATION CHECKS Do not start the engine or attempt to drive or operate the Before operating the tractor, ensure that you are thor- tractor until you are fully accustomed with all the controls. oughly familiar with the location and operation of the con- It is too late to learn once the tractor is moving. If in doubt trols. about any aspect of operation of the tractor, consult your authorised dealer. Perform all daily lubrication and maintenance operations in accordance with Section 7. RUNNING- IN PROCEDURE After completing the daily maintenance operations, per- NOTICE: Your new tractor will provide long and depend- form a walk around visual inspection of the tractor. Pay able service if given proper care during the 50 hour run- particular attention to the following items: ning- in period and if serviced at the recommended inter- vals. Poly ’V’ belt for cracks or damage. Engine and exhaust areas for accumulation of debris. Avoid overloading the engine. Operating in too high a gear under heavy load may cause excessive engine over- Hoses, lines and fittings for leaks or damage. loading. Overloading occurs when the engine will not re- Tyres for damage spond to a throttle increase. Hardware for looseness Do not operate without a load on the engine. This can be Driveline and hydraulic pump/ filter areas for leaks or as harmful to the engine as overloading. Vary the type of debris accumulation operation undertaken so that the engine is subjected to heavy as well as light loads during the running- in period. Make any necessary repairs before using the tractor. 1-12 1 - GENERAL INFORMATION International symbols As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls, switches, and fuse box. The symbols are shown below with an indication of their meaning. Thermostart Roof beacon PTO DraftControl starting aid Keep Alive Transmission in Alternator charge Accessory socket Memory neutral Fuel level Turn signals Creeper gears Implement socket Automatic Fuel Turn signals — Slow or low setting %age slip shut-off one trailer Engine speed Turn signals — Fast or high Hitch raise (rear) (rev/min x 100) two trailers setting Front windscreen Hours recorded Ground speed Hitch lower (rear) wash/wipe Engine oil Rear windscreen Hitch height limit Differential lock pressure wash/wipe (rear) Heater Engine coolant Rear axle oil Hitch height limit temperature temperature temperature (front) control Transmission oil Coolant level Heater fan Hitch disabled pressure Hydraulic and Tractor lights Air conditioner 4WD engaged transmission filters Headlight main Remote valve Air filter blocked Warning! beam extend Headlight dipped Hazard warning Remote valve Parking brake beam lights retract Work lights Brake fluid level Variable control Remote valve float Pressurized! Malfunction! See Stop lights Trailer brake Open carefully Operator's Manual Warning ! Malfunction! Horn Corrosive Position Control (alternative substance symbol) 1-13 1 - GENERAL INFORMATION Machine stability WARNING Driving hazard! To prevent machine instability, ALWAYS consider and follow the machine stability requirements in this manual. Failure to comply could result in death or serious injury. W0452A The following procedure describes the requirements for machine stability and how to calculate the required front mounted and rear mounted ballast. For the ballast refer also to the ballast recommendations in this manual. For the maximum permitted operating weights refer to the vehicle weights in this manual. The following procedure and calculation is based on the machine on even ground. WARNING Roll-over hazard! ALWAYS be aware of the effect of inclines and steep hills on machine stability. Operating, handling, and braking performance may be af- fected. Adjust ballast and driving speed ac- cordingly to ensure stable and accurate steer- ing, and to ensure the required brake perfor- mance in critical situations. Failure to comply could result in death or se- rious injury. W0444A 1-14 1 - GENERAL INFORMATION NECESSARY DATA TO EVALUATE STABILITY SS11D001 1 Legend To get this Value Refer to: MT Mass of the unladen tractor = Tractor with standard equipment, This manual minimum fuel, no weights or liquid ballast, no operator and single wheel equipment MF Front axle load unladen tractor This Manual MR Rear axle load unladen tractor This Manual a Distance Centre of Gravity front load to front axle centre Manual of the equipment or to measure b Wheelbase This Manual c Distance rear axle centre to lower hitch point of three point linkage This Manual or to measure d Distance Centre of Gravity rear load to lower hitch point of three Manual of the equipment or to point linkage measure e Distance rear axle centre to centre of gravity (COG) of MT (mass To calculate (Formula on following of unladen tractor) pages) BF Mass of front mounted equipment or front mounted ballast Manual of the equipment or to measure BR Mass of rear mounted equipment or rear mounted ballast Manual of the equipment or to measure MPT max Maximum permissible mass of the laden tractor This manual MPF max Maximum permissible front axle load This manual MPR max Maximum permissible rear axle load This manual NOTE: 1. Equipment weight together with its filling must be added to laden values (seed drills, fertilizer spreaders, etc.). NOTE: 2. Ballasting weight in the centre of the front or rear tires, either solid or liquid, must be added to MF, MR and MT. NOTE: 3. In case of an unbalanced trailer, the value c is the distance between the centre of the rear axle and the hitching point, the value d is 0 and BR is the vertical load of the trailer on the hitch. 1-15 1 - GENERAL INFORMATION CONSTANT PARAMETERS 0.2 Minimum ratio: actually Legal axle load of laden front requirement axle/ mass of the unladen tractor 0.45 Minimum ratio: actually Legal axle load of laden rear axle/ requirement mass of the unladen tractor REQUIRED FRONT BALLAST To Calculate BFr Ballast required at the front when carrying a load BR at the rear CALCULATION OF BFr MT*e = MF*b e = (MF*b)/MT BR*(c+d) - (MT *e) + (MPF *b) = BFr*(a+b) MPF > 0.2*MT MPF value must be higher than 0.2*MT BFr>[BR*(c+d- (MF*b)+(0.2*MT*b)]/(a+b) REQUIRED REAR BALLAST To Calculate BRr Ballast required at the rear when carrying a load BF at the front SS09J017 2 CALCULATION OF BRr MT*b (b- e) = MR*b BF*a - MT *(b- e)+ (MPR*b) = BRr*(b+c+d) MPR > 0.45*MT MPR value must be higher than 0.45*MT BRr> [(BF*a) - (MR *b)+(0.45 *MT *b)]/(b+c+d) 1-16 1 - GENERAL INFORMATION AXLE LOAD LIMITS TO CALCULATE MPF MPF < MPF max MPR MPR < MPR max MPT MPT < MPT max CALCULATION OF MPF (MPF*B) - BF*(A + B) - (MT*E)+ BR*(C + D) MPF = [BF *(A+B)+ (MF*B) - BR*(C+D)]/B < MPF MAX CALCULATION OF MPT MPT = BF + MT + BR < MPTMAX CALCULATION OF MPR MRT = MPT - MPF < MPR max SS09J017 3 1-17 1 - GENERAL INFORMATION Selective Catalytic Reduction (SCR) system What is Selective Catalytic Reduction (SCR)? Your NEW HOLLAND machine is equipped with additional components to comply with national and local exhaust emissions requirements. The main components of the SCR system include the SCR catalyst, the Diesel Oxidation Catalyst (DOC) the Diesel Exhaust Fluid (DEF)/AdBlue® dosing module, and the DEF/ADBLUE® tank. How does Selective Catalytic Reduction (SCR) work? During combustion, harmful Nitrogen Oxide (NOx ) molecules are formed in the exhaust. By injecting a DEF/ADBLUE® solution into the exhaust prior to a catalyst, the NOx can be converted to harmless elemental Nitrogen and water. This happens when the NOx molecules react inside the catalyst with the heat generated by the engine and the ammonia in the DEF/ADBLUE® solution. The DOC is used to maximize the SCR catalyst efficiency by maintaining a 50/50 ratio of Nitric Oxide (NO) and Nitrgen Dioxide (NO2) prior to exhaust gases entering the SCR chamber. NOTICE: Prolonged idling of the machine with no load for more than 6 h will cause damage to the SCR catalyst. During cold engine operation at low engine coolant and ambient air temperatures, water vapor will be visible from the exhaust. This water vapor will resemble steam or light white smoke, and will dissipate as the engine and machine components warm. This water vapor is considered normal. NOTE: After engine shutdown, the SCR system will perform a purge cycle, which permits the supply module to con- tinue to run for up to 90 seconds. This is considered normal and requires no action from the operator. What is Diesel Exhaust Fluid (DEF)/AdBlue®? DEF/ADBLUE® is a clear, colorless, non-toxic, aqueous urea solution ( 32.5%) with a slight ammonia odor. It is used to chemically reduce NOx emissions from heavy-duty diesel-powered vehicles. DEF/ADBLUE® is neither explosive nor harmful to the environment. DEF/ADBLUE® is classified under the minimum-risk category of transportable fluids. International standard ISO 22241-1 defines DEF/ ADBLUE® quality. The American Petroleum Insti- tute (API®) has a voluntary certification program for DEF/ADBLUE®. To ensure that DEF/ADBLUE® satis- fies the requirements of ISO 22241, look for the API® DEF Certification Mark™ whenever you purchase DEF/ADBLUE®. API Diesel Exhaust Fluid Certification Mark is a registered trademark of API in the United States and or other countries. Finding Diesel Exhaust Fluid (DEF)/AdBlue® Your NEW HOLLAND dealer is fully equipped to accommodate all your DEF/ADBLUE® needs. Case IH Max Service: 1-877-422-7344 [email protected] New Holland Top Service: 1-866-639-4563 [email protected] Case Customer Assistance: 1-866-542-2736 [email protected] New Holland Construction Customer Service: 1-888-365-6423 [email protected] Kobelco Construction Customer Service: 1-888-562-5201 [email protected] Storage, handling, and transport NOTICE: Storage temperatures above 30 °C (86 °F) greatly reduce the shelf life of DEF/ADBLUE®. 1-18 1 - GENERAL INFORMATION DEF/ADBLUE® has a typical shelf life of 6-12 months. Refer to the SHELF LIFE table below. In order for DEF/ADBLUE® to remain in a useable condition, storage requirements must be met. Store between -11 °C (12 °F) and 30 °C (86 °F). Use only an approved DEF/ADBLUE® container. Contact your dealer to obtain proper storage container(s). Keep container tightly closed. Keep container in a cool, well-ventilated area. Keep away from heat and direct sunlight. If the machine will exceed a four month shut down period: 1. Key OFF. NOTE: Allow 2 – 5 min after Key OFF before disconnecting the batteries. 2. Drain the DEF/ADBLUE® tank. 3. Flush the tank with deionized water. 4. Drain the deionized water NOTICE: Do not disconnect any electrical connections from the DEF/ADBLUE® system. Machine start-up after extended shutdown: 1. Fill the DEF/ADBLUE® tank. 2. Replace the main filter in the supply module. 3. Start the machine. Thawing Your NEW HOLLAND machine is equipped with an internal tank heater to thaw frozen DEF/ADBLUE®. Your ma- chine will still function until the DEF/ADBLUE® begins to flow. The SCR system will then function normally. NOTE: You may notice a slight reduction in engine torque in high demand situations until the DEF/ADBLUE® is fully thawed. Do not heat DEF/ADBLUE® for long periods of time at temperatures above 30 °C (86 °F). This causes the solution to decompose, which very slowly decreases the expected shelf life. NOTICE: Do not use an anti-gelling or freeze point improver in your DEF/ADBLUE®. The 32.5% solution is specifically designed to provide the optimum NOx reduction properties. Any further blending or adjusting of the DEF/ADBLUE® mixture will lessen its ability to perform correctly and may cause damage to the SCR components. Handling and supply of additives, if any. Personal Protective Equipment (PPE) is not required under normal conditions. If splashing is likely, wear eye pro- tection. For prolonged or repeated contact, impervious gloves are recommended. Follow the precautions listed in the SAFETY INFORMATION chapter when handling any service fluid. No additives are required. NOTICE: Contaminated DEF/ADBLUE® can affect the performance of your machine. Follow all instructions in this manual when handling DEF/ADBLUE®. Shelf life Constant ambient storage temperature Minimum shelf life Less than or equal to 10 °C (50 °F) 36 months Less than or equal to 25 °C (77 °F) ¹ 18 months Less than or equal to 30 °C (86 °F) 12 months Less than or equal to 35 °C (95 °F) 6 months Greater than 35 °C (95 °F) -² ¹ To prevent decomposition of DEF/ADBLUE®, prolonged transportation or storage above 25 °C (77 °F) should be avoided. ² Significant loss of shelf life: check every batch before use. See your NEW HOLLAND dealer for more information on testing. 1-19 1 - GENERAL INFORMATION NOTE: The main factors taken into account to define the shelf life in the table above are the ambient storage tem- perature and the initial alkalinity of DEF/ADBLUE®. The difference in evaporation between vented and non-vented storage containers is an additional factor. NOTE: The information in this table is for reference only and has been provided by the International Organization for Standardization, Document number ISO 22241-3 Diesel engines - NOx reduction agent AUS 32 - Part 3: Handling, transportation and storage. NOTE: DEF/ADBLUE® that remains in the tank of the machine after the season does not require any special precau- tions unless storage exceeds the shelf life table above. Disposal Dispose of DEF/ADBLUE® and any filter accumulations in accordance with all applicable Federal, State, and local laws governing waste disposal. Hydrocarbon management If the engine is run at low idle speed for a prolonged period of time, hydrocarbons can accumulate in the SCR catalyst. To manage this accumulation, your machine will monitor current conditions and increase idle speed and/or activate the exhaust flap to increase the temperature inside the SCR catalyst and eliminate the hydrocarbons. There are three messages that can be displayed to inform you that hydrocarbon management is active: Low Idle Increase Recommended - The engine control module desires to increase the engine speed when operating at lower temperatures or with lighter engine loads in order to elevate SCR temperatures. NOTE: This automatic engine idle speed increase is inhibited if certain features are active on the machine. For example: the transmission is in gear, the PTO is engaged, or the remote hydraulics are activated. Low Idle Increase Active - The engine low idle speed has been increased to elevate exhaust temperatures in the SCR catalyst. SCR Catalyst Full - The SCR catalyst has become clogged with hydrocarbon accumulation. 1. Place the machine in park and apply the hand brake (if equipped). 2. Manually increase the engine speed to 1500 RPM and allow the machine to run until the warning light turns off. Refer to the troubleshooting chapter in this manual for full details. NOTE: This procedure may take approximately 1 – 2 h to complete depending on the ambient air temperature. NOTICE: Do not turn off the engine, drive the machine, or increase the load on the machine to avoid damage to the catalyst. US Environmental Protection Agency (EPA) Warranty Statement NEW HOLLAND warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built and equipped so as to conform with US Environmental Protection Agency (EPA) regulations applicable at the time of manufacture and that it is free from defects in workmanship or material which would cause it not to meet these regulations for a period of: 2 years or 1,500 hours of operation, whichever occurs first, for engines less than 19 kW (25 Hp) 5 years or 3,000 hours of operation, whichever occurs first, for engines greater than or equal to 19 kW (25 Hp) NOTE: This warranty applies to all units operated in the United States or Canada. Coverage The model year, class of diesel engine, and emission application determination for your engine are identified on the Emission Control Information Label. This label is affixed to one of the following areas of the engine: the top of en- gine's rocker arm cover, the right-hand side of the oil pan, and the right-hand side of the engine front gear cover. The warranty period begins on the date the new equipment is sold to the first retail purchaser. The presence of the emission control label is the indication that the engine conforms to the applicable standards. Any emission control system parts which are proven defective during normal use will be repaired or replaced during the warranty period. The engine owner has responsibility to perform all the required maintenance listed in the Owner's Manual. NEW HOLLAND will not deny an emission warranty claim solely because no record of maintenance exists; however, a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part 1-20 1 - GENERAL INFORMATION It is recommended that replacement parts used for maintenance or repairs be NEW HOLLAND Service Parts to main- tain the quality originally designed into your emission certified engine. The use of non- NEW HOLLAND parts does not invalidate the warranty on other components unless the use of such parts causes damage to warranted parts. The manufacturer is liable for damages to other engine components caused by the failure of any warranted emission control system part. NEW HOLLAND is not responsible for failures resulting from improper repair or the use of parts that are not genuine NEW HOLLAND or NEW HOLLAND approved parts. Component coverage New engines certified for sale and registered will have the following items covered by the emission warranty, depend- ing on the emission level of the engine, if the items were first installed on the new engine as original equipment: Fuel injection system Exhaust after treatment Devices (if applicable) Fuel injection pump Diesel Oxidation Catalyst (DOC) Fuel injectors Diesel Particulate Filter (DPF) Fuel injection lines Selective Catalytic Reduction (SCR) Air induction system Diesel Exhaust Fluid (DEF) tank and dispensing sys- tems Intake manifold Exhaust Gas Recirculation Systems (EGR) Turbocharger system (includes exhaust manifold) Charge air cooler EGR valve assembly EGR cooler Positive Crankcase Ventilation (PCV) system (if applicable) Cold Start Enrichment Systems PCV valve Electronic Control Units, Sensors, Solenoids, and Wiring Oil fill cap harnesses used in above systems 1-21 1 - GENERAL INFORMATION Emissions warranty does not cover Repairs arising from storage deterioration, failure to maintain the equipment, negligence, alteration, improper use of the equipment, collision or other accident, vandalism, or other casualty, or operation beyond rated capacity or specification. Repairs arising from abuse or neglect, including but not limited to: operation without adequate coolant or lubricants, adjustments to the fuel system outside equipment specifications, over-speeding, improper storage, starting, warm- up, or shutdown practices, incorrect fuel or contaminated fuel, oil or other fluids. Normal maintenance services, such as engine tune-ups, engine fuel system cleaning, checks, adjustments, shim- ming, etc. Items replaced due to customer demand. Labor charges performed by anyone except a dealer authorized by contract to repair the equipment, unless they qualify under special provisions (i.e. outside labor). Any and all travel costs for items such as towing, service calls, or transporting a unit to and from the place where the warranty service is performed. Normal maintenance costs, including but not limited to: lubricants, coolants, fluids, fuel, filters, and associated labor. Lubricants, filters, and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT RESULT of a defect in material or workmanship. Claims involving the inspection or reconditioning of units after storage or prior use. Repairs arising from service performed by agents not approved by NEW HOLLAND. Repairs arising from any unauthorized modification to the product or the use of non- NEW HOLLAND parts, imple- ments or attachments. Removal, replacement, or installation of non- NEW HOLLAND optional equipment, attachments or components. Premiums charged for overtime labor costs or out of shop expenses. Economic loss including lost profits, crop loss, equipment rental, or other expense. Unauthorized modification or updating machines without a warrantable failure. Any and all costs of dealer shop supplies incurred with repairs, including but not limited to: solvents, cleaners, anti-seize lubricants, loctite, sealant, adhesive, oil-dry, shop towels, etc. Failure of the machine, its implements or attachments caused by improper field application or loading. Any and all costs for coolant, fuel, or lube (oil) analysis including supplies and lab recommendations. Cost associated with cleaning of machine in preparation for servicing. 1-22 1 - GENERAL INFORMATION California Emission Control Warranty Statement The California Air Resources Board and FPT Industrial S.p.A. are pleased to explain the emission control system warranty on your 2014 engine. In California, new heavy-duty off-road engines must be designed, built and equipped to meet the State's stringent anti-smog standards. FPT Industrial S.p.A. must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine. Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, FPT Industrial S.p.A. will repair your heavy-duty off-road engine at no cost to you including diagnosis, parts and labor. MANUFACTURER'S WARRANTY COVERAGE: The 2014 and later heavy-duty off-road engines are warranted for 5 years or 3000 hours, whichever comes first. If any emission-related part on your engine is defective, the part will be repaired or replaced by FPT Industrial S.p.A. OWNER'S WARRANTY RESPONSIBILITIES: As the off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual. FPT Industrial S.p.A. recommends that you retain all receipts covering maintenance on your off- road engine, but FPT Industrial S.p.A. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the off-road engine owner, you should however be aware that FPT Industrial S.p.A. may deny you warranty coverage if your off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. Your engine is designed to operate on Ultra Low Sulfur Diesel fuel only. Use of any other fuel may result in your engine no longer operating in compliance with California's emissions requirements. You are responsible for initiating the warranty process. The ARB suggests that you present your off-road engine to a FPT Industrial S.p.A. dealer as soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as possible. If you have any questions regarding your warranty rights and responsibilities, you should contact Technical Service at 630-917-0759. CALIFORNIA EMISSION CONTROL WARRANTY PARTS LIST Fuel injection system: Exhaust after treatment Devices (if applicable) Fuel injection pump Diesel Oxidation Catalyst (DOC) Fuel injectors Diesel Particulate Filter (DPF) Fuel injection lines Selective Catalytic Reduction (SCR) Air induction system: Diesel Exhaust Fluid (DEF) tank and dispensing sys- tems Intake manifold Exhaust Gas Recirculation Systems (EGR) Turbocharger system (includes exhaust manifold) Charge air cooler EGR valve assembly EGR cooler Positive Crankcase Ventilation (PCV) system (if applicable) Cold Start Enrichment Systems PCV valve Electronic Control Units, Sensors, Solenoids, and Wiring Oil fill cap harnesses used in above systems 1-23 1 - GENERAL INFORMATION Note to the Owner US Environmental Protection Agency (EPA) Warranty Statement FPT Industrial S.p.A. warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built and equipped so as to conform with US Environmental Protection Agency (EPA) regulations applicable at the time of manufacture and that it is free from defects in workmanship or material which would cause it not to meet these regulations for a period of: 2 years or 1,500 hours of operation, whichever occurs first, for engines less than 19 kW (25 Hp) 5 years or 3,000 hours of operation, whichever occurs first, for engines greater than or equal to 19 kW (25 Hp) NOTE: This warranty applies to all units operated in the United States or Canada. Coverage The model year, class of diesel engine, and emission application determination for your engine are identified on the Emission Control Information Label. The warranty period begins on the date the new equipment is sold to the first retail purchaser. The presence of the emission control label is the indication that the engine conforms to the applica- ble standards. Any emission control system parts which are proven defective during normal use will be repaired or replaced during the warranty period. The engine owner has responsibility to perform all the required maintenance listed in the Owner's Manual. FPT In- dustrial S.p.A. will not deny an emission warranty claim solely because no record of maintenance exists; however, a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part. It is recommended that replacement parts used for maintenance or repairs be FPT Industrial S.p.A. Service Parts to maintain the quality originally designed into your emission certified engine. The use of non- FPT Industrial S.p.A. parts does not invalidate the warranty on other components unless the use of such parts causes damage to warranted parts. FPT Industrial S.p.A. is not liable for consequential damages to other engine components caused by the failure of any warranted emission control system part. FPT Industrial S.p.A. is not responsible for failures resulting from improper repair or the use of parts that are not genuine FPT Industrial S.p.A. or FPT Industrial S.p.A. approved parts. Component Coverage New engines certified for sale and registered will have the following items covered by the emission warranty, depend- ing on the emission level of the engine, if the items were first installed on the new engine as original equipment: EMISSION CONTROL WARRANTY PARTS LIST Fuel injection system Diesel Particulate Filter (DPF) Fuel injection pump Selective Catalytic Reduction (SCR) Fuel injectors Diesel Exhaust Fluid (DEF) tank and dispensing sys- tems Fuel injection lines Air induction system Exhaust Gas Recirculation Systems (EGR) Intake manifold EGR valve assembly Turbocharger system (includes exhaust manifold) EGR cooler Charge air cooler Cold Start Enrichment Systems Positive Crankcase Ventilation (PCV) system (if Electronic Control Units, Sensors, Solenoids, and Wiring applicable) harnesses used in above systems PCV valve Miscellaneous items used in above systems, such as Oil fill cap hoses, belts, connectors, tubing, gaskets, and mounting hardware. Exhaust after treatment Devices (if applicable) Emission Control Information Labels Diesel Oxidation Catalyst (DOC) 1-24 1 - GENERAL INFORMATION Emissions Warranty Does Not Cover Repairs arising from storage deterioration, failure to maintain the equipment, negligence, alteration, improper use of the equipment, collision or other accident, vandalism, or other casualty, or operation beyond rated capacity or specification. Repairs arising from abuse or neglect, including but not limited to: operation without adequate coolant or lubricants, adjustments to the fuel system outside equipment specifications, over-speeding, improper storage, starting, warm- up, or shutdown practices, incorrect fuel or contaminated fuel, oil or other fluids. Normal maintenance services, such as engine tune-ups, engine fuel system cleaning, checks, adjustments, shim- ming, etc. Items replaced due to customer demand. Labor charges performed by anyone except a dealer authorized by contract to repair the equipment, unless they qualify under special provisions (i.e. outside labor). Any and all travel costs for items such as towing, service calls, or transporting a unit to and from the place where the warranty service is performed. Normal maintenance costs, including b

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