Flail Mower Operation & Safety Training Test
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Questions and Answers

What should be checked every 10 hours or each day during tractor maintenance?

  • Brake fluid level
  • Hydraulic oil level
  • Front loader screws
  • Engine coolant level (correct)
  • What is the purpose of the Wheel Angle Sensor (WAS) calibration?

  • To calibrate the wheel alignment (correct)
  • To align the steering stops
  • To adjust the front wheel track
  • To tighten the front wheel nuts
  • What is the recommended interval for checking the front wheel, rear wheel, and rear wheel weight nuts?

  • Every 750 hours
  • Every 50 hours (correct)
  • Every 375 hours
  • Every 150 hours
  • Why must we check the windscreen washer reservoir?

    <p>To check the washer fluid level</p> Signup and view all the answers

    What is the recommended interval for greasing all fittings?

    <p>Every 50 hours</p> Signup and view all the answers

    What is the purpose of checking the remote control valve drain bottles?

    <p>To drain excess fluid</p> Signup and view all the answers

    What should be checked and cleaned during general maintenance?

    <p>The DEF/AdBlue control unit area, SCR catalyst area, and hydraulic system hoses</p> Signup and view all the answers

    Why is it important to check the brake pedal latching/unlatching during general maintenance?

    <p>To prevent brake failure</p> Signup and view all the answers

    What should be done during general maintenance to ensure proper fuel system function?

    <p>Check the first stage fuel filter and water trap, and bleed the fuel system</p> Signup and view all the answers

    How often should the front loader screws be checked?

    <p>Every 150 hours</p> Signup and view all the answers

    What is checked during every 50 hours of maintenance?

    <p>Tire pressures and condition</p> Signup and view all the answers

    What is greased during every 50 hours of maintenance?

    <p>All fittings</p> Signup and view all the answers

    What is the purpose of the section 'Transmission'?

    <p>To describe the shuttle lever</p> Signup and view all the answers

    Where can you find the information about the differential lock?

    <p>Section 6, Working Operations</p> Signup and view all the answers

    What is the general warning about machine stability?

    <p>It may result in death or serious injury if not followed</p> Signup and view all the answers

    What should be considered when operating on inclines or steep hills?

    <p>The effect on machine stability</p> Signup and view all the answers

    What is the consequence of not following the machine stability requirements?

    <p>machine Rollover and Death or serious injury</p> Signup and view all the answers

    Why do we keep talking about warning 'Roll-over hazard'?

    <p>Effect of inclines and steep hills on machine stability</p> Signup and view all the answers

    What is the importance of machine stability?

    <p>It prevents death or serious injury</p> Signup and view all the answers

    What is the purpose of the Wheel Angle Sensor (WAS) calibration?

    <p>To monitor the front wheel angle</p> Signup and view all the answers

    What happens when operating the tractor in too low a gear with a light load and high engine speed?

    <p>Fuel will be wasted and engine wear will be increased</p> Signup and view all the answers

    What should you do before driving or operating the tractor?

    <p>Study the safety precautions in Section 2 of the manual</p> Signup and view all the answers

    Why should you read Section 2 of the manual even if you operate other tractors?

    <p>To ensure you are familiar with the location and function of all the features of the tractor</p> Signup and view all the answers

    What should you do if you are unsure about any aspect of the tractor's operation?

    <p>Consult your Supervisor,Mentor or the Garage/Q,S,L</p> Signup and view all the answers

    What should you do before starting the engine or operating the tractor?

    <p>Become fully acquainted with all the controls</p> Signup and view all the answers

    What should you do after completing the daily maintenance operations?

    <p>Perform a walk around visual inspection of the tractor</p> Signup and view all the answers

    What is the purpose of a pre-trip ?

    <p>The pre-Trip ensure the operator checks that the controls are working and the tractor is in good condition.</p> Signup and view all the answers

    Why is it important to select the correct transmission ratio for each operation?

    <p>To save fuel and minimize engine wear</p> Signup and view all the answers

    What should you consider when operating on inclines or steep hills?

    <p>Effect on machine stability</p> Signup and view all the answers

    What is the warning 'Driving hazard' related to?

    <p>Machine instability</p> Signup and view all the answers

    What is the primary reason for adjusting ballast and driving speed?

    <p>To ensure stable and accurate steering</p> Signup and view all the answers

    What is the consequence of operating the tractor in too high a gear under heavy load?

    <p>Excessive engine overloading</p> Signup and view all the answers

    What should you avoid when operating the tractor?

    <p>Overloading the engine</p> Signup and view all the answers

    What is the importance of varying the type of operation undertaken during the running-in period?

    <p>To ensure the engine is subjected to both heavy and light loads</p> Signup and view all the answers

    What should you do before using the tractor?

    <p>Have the machine booked in at Q,S,L and Make any necessary repairs before Roading and Operating.</p> Signup and view all the answers

    What is the purpose of the international symbols used on the tractor's instruments, controls, switches, and fuse box?

    <p>To provide a guide to the operation of the machine</p> Signup and view all the answers

    Ballasting and tires play a significant role in ensuring tractor stability and performance.

    <p>True</p> Signup and view all the answers

    The interval for greasing all fittings is every 50 hours of operation.

    <p>True</p> Signup and view all the answers

    Front loader screws should be checked for tightness before the start of each working day.

    <p>True</p> Signup and view all the answers

    When operating the tractor on inclines, it is important to not consider the tractor's weight distribution.

    <p>False</p> Signup and view all the answers

    Study Notes

    Maintenance Schedules

    • Every 1500 hours or every 4 years: Change the poly V-belts
    • Every 2 years: Change the air conditioning receiver drier
    • Every 3750 hours or every 3 years: Change the DEF/AdBlue main filter
    • Every 3750 hours or every 4 years: Change the engine coolant fluid

    General Maintenance

    • Clean the tractor, DEF/AdBlue control unit area, and SCR catalyst area
    • Check the first stage fuel filter and water trap, and bleed the fuel system
    • Inspect hydraulic system hoses, brake pedal latching/unlatching, and headlight and work light adjustments
    • Replace bulbs, check fuses and relays, and protect electronic and electrical systems during battery charging or welding

    Electro-Hydraulic Remote Control Valves

    • Settings and adjustments for remote control valves
    • Creating timer programs and connecting remote cylinders
    • Operating with remote valves and external EHR controls
    • Hydraulic oil level when using remote hydraulic equipment

    Hydraulic Power Beyond Port

    • Hydraulic power beyond for external services

    Three Point Hitch

    • Attaching three-point hitch equipment, lift rod adjustment, and top link adjustment
    • Telescopic link ends, quick hitch, and linkage stabilizer adjustment

    Drawbars and Towing Attachments

    • Drawbars and towing attachments, including swinging drawbar

    Trailer Braking Systems

    • Trailer brake release switch, air-operated trailer brakes, and auxiliary air supply connector
    • Hydraulic trailer brakes (Universal type - Dual line and Single line)

    Wheels and Tires

    • Tire combinations, front wheel track adjustment, and front wheel alignment
    • Steering stops, wheel angle sensor calibration, and front axle oscillation stops
    • Front fender, rear wheels, and rear wheel weight nuts
    • Flange type axle, bar type axle, and dual rear wheels
    • Tightening torques for front and rear wheels

    Ballasting and Tires

    • Ballasting and tires, iron weights, and liquid ballast
    • Tire inflation, tire pressures, and permissible loads

    Auxiliary Power Connections

    • Diagnostic socket, trailer socket electrical, and electrical power connectors
    • Internal power connectors, external power connectors, and ISO bus classes and functionality

    Maintenance

    • General information, including fuel requirements, fuel storage, and general specifications
    • Introduction to maintenance, tractor jacking points, and engine oils
    • Capacities, organic acid technology (OAT) coolant, and maintenance chart

    Maintenance Chart

    • Scheduled maintenance tasks, including every 10 hours, every 50 hours, every 150 hours, every 375 hours, and every 750 hours

    Starting the Tractor

    • Before starting the engine, ensure familiarity with all controls and instruments.

    Pre-Operation Checks

    • Perform daily lubrication and maintenance operations according to Section 7.
    • Conduct a walk-around visual inspection of the tractor.

    Machine Stability

    • Consider and follow machine stability requirements to prevent machine instability and potential death or serious injury.
    • Calculate the required front and rear mounted ballast according to the manual.
    • Be aware of the effect of inclines and steep hills on machine stability.

    Operating the Tractor

    • Select the correct transmission ratio for each operation to save fuel and minimize engine wear.
    • Check instruments and warning lights frequently.
    • Keep the radiator and oil reservoirs filled to the recommended levels.

    Maintenance

    • Check the engine coolant level, engine oil level, and transmission oil level regularly.
    • Change engine oil and filter every 750 hours.
    • Check the front loader screws every 10 hours or daily.
    • Clean the cab air filter, cooler section, and SCR cover air ducts every 50 hours.
    • Grease all fittings every 50 hours.
    • Check the front wheel, rear wheel, and rear wheel weight nuts every 50 hours.
    • Check the tire pressures and condition every 50 hours.

    Hydraulic Power Beyond Port

    • Hydraulic power beyond for external services is available.

    Three-Point Hitch

    • Attach three-point hitch equipment according to the manual.
    • Adjust the lift rod, top link, and telescopic link ends.
    • Use quick hitch and linkage stabilizer adjustments.

    Drawbars and Towing Attachments

    • Use drawbars and towing attachments according to the manual.
    • Adjust the swinging drawbar.

    Trailer Braking Systems

    • Use trailer brake release switch and air-operated trailer brakes (Universal and UK types).
    • Use hydraulic trailer brakes (Universal type - Dual and Single line).

    Wheels and Tires

    • Use tire combinations according to the manual.
    • Adjust front and rear wheel alignment, track, and oscillation stops.
    • Tighten wheel bolts according to the recommended torque values.
    • Ballast and inflate tires according to the manual.

    Auxiliary Power Connections

    • Use diagnostic socket, trailer socket electrical, and internal and external power connectors.
    • Use ISO bus classes and functionality.

    Warning Lights

    • Identify and respond to warning lights for engine air cleaner, brake fluid level, and trailer brake system.

    Machine Stability

    • Machine stability is crucial to prevent death or serious injury
    • ALWAYS consider and follow machine stability requirements to prevent machine instability

    Calculating Stability

    • Calculate front and rear mounted ballast based on machine stability requirements
    • Refer to ballast recommendations and maximum permitted operating weights in the manual

    Hazards and Warnings

    • Driving on inclines and steep hills can affect machine stability
    • Adjust ballast and driving speed to ensure stable and accurate steering and braking performance
    • Failure to comply can result in death or serious injury

    Necessary Data for Evaluating Stability

    • Mass of unladen tractor (MT)
    • Front axle load unladen tractor (MF)
    • Rear axle load unladen tractor (MR)
    • Distance Centre of Gravity front load to front axle centre (a)
    • Wheelbase (b)
    • Distance rear axle centre to lower hitch point of three point linkage (c)
    • Distance Centre of Gravity rear load to lower hitch point of three point linkage (d)
    • Distance rear axle centre to centre of gravity (COG) of MT (e)
    • Mass of front mounted equipment or front mounted ballast (BF)
    • Mass of rear mounted equipment or rear mounted ballast (BR)
    • Maximum permissible mass of the laden tractor (MPT max)
    • Maximum permissible front axle load (MPF max)
    • Maximum permissible rear axle load (MPR max)

    Maintenance and Safety Checks

    • Pay particular attention to poly 'V' belt, engine and exhaust areas, hoses, lines, and fittings during the 50 hour running-in period
    • Avoid overloading the engine and operating in too high a gear under heavy load
    • Do not operate without a load on the engine
    • Make any necessary repairs before using the tractor

    Types of Controls

    • Preventive controls aim to prevent errors or problems from occurring in the first place, examples include training, quality inspections, and standard operating procedures.
    • Detective controls identify errors or problems after they have occurred, examples include quality control checks, audits, and performance metrics.
    • Corrective controls correct errors or problems after they have been detected, examples include corrective action plans, process improvements, rework or reprocessing.

    Control Objectives

    Effectiveness and Efficiency

    • Effectiveness ensures operations achieve their intended goals and objectives.
    • Efficiency ensures operations use resources in the most optimal way.

    Quality, Safety, and Compliance

    • Quality ensures operations produce high-quality products or services.
    • Safety ensures operations are safe for employees, customers, and the environment.
    • Compliance ensures operations comply with laws, regulations, and industry standards.

    Control Activities

    Authorization and Verification

    • Authorization involves approving transactions, activities, or decisions to ensure they are legitimate and authorized.
    • Verification involves checking the accuracy, completeness, and authenticity of transactions, activities, or decisions.

    Validation and Monitoring

    • Validation ensures transactions, activities, or decisions are correct and in line with policies and procedures.
    • Monitoring involves ongoing surveillance of operations to identify and respond to errors or problems.

    Control Environment

    Tone at the Top and Risk Management

    • Tone at the top refers to the attitude and behavior of management towards controls and risk management.
    • Risk Management involves identifying, assessing, and mitigating risks to operations.

    Policies, Training, and Awareness

    • Policies and procedures establish clear guidelines and rules for operations.
    • Training and awareness educate employees on controls and risk management.

    Joystick Controls

    Types of Controls

    • Digital controls include on/off switches and binary inputs, such as buttons.
    • Analog controls provide continuous input, including throttles and steering, and use variable resistance, such as potentiometers.

    Joystick Control Elements

    Axes

    • Joysticks have three axes: X-axis for left/right movement, Y-axis for forward/backward movement, and Z-axis for up/down movement.

    Buttons

    • Primary trigger buttons are used for actions like firing or shooting.
    • Secondary buttons are used for actions like jumping or crouching.

    Hat Switch

    • A hat switch is a 4- or 8-way directional switch often used for camera control or navigation.

    Joystick Control Schemes

    Real-World Inspired Controls

    • Joystick controls can be modeled after real-world controls, such as aircraft yokes or sticks with throttle and rudder pedals.
    • Vehicle controls can include a steering wheel, accelerator, and brake pedals.

    Custom Controls

    • Custom controls can be designed for specific games, such as flight simulators or racing games.
    • Adaptive controls can be designed for accessibility, allowing players with disabilities to play games more easily.

    Bomford Tractor Parts

    • The Bomford tractor has a cab, which serves as the operator's compartment.
    • The rear window provides visibility for the operator.
    • The rear mudguard protects the tractor from mud and debris.
    • The tool carrier is designed to hold various tools and equipment.
    • The rear hydraulics, side hydraulics, and lower hydraulics are systems that provide power and control to the tractor's functions.
    • The power take-off shaft is a driveshaft that connects to various implements and attachments.
    • The back axle is a critical component of the tractor's suspension and steering system.
    • The rear light and front light provide illumination for the tractor during nighttime operations.
    • The folding arm for tool is an adjustable component that allows for the attachment and detachment of tools.
    • The Bomford tractor has a label identifying it as a Falcon model.

    Bomford Tractor Parts

    • The Bomford tractor has a cab, which serves as the operator's compartment.
    • The rear window provides visibility for the operator.
    • The rear mudguard protects the tractor from mud and debris.
    • The tool carrier is designed to hold various tools and equipment.
    • The rear hydraulics, side hydraulics, and lower hydraulics are systems that provide power and control to the tractor's functions.
    • The power take-off shaft is a driveshaft that connects to various implements and attachments.
    • The back axle is a critical component of the tractor's suspension and steering system.
    • The rear light and front light provide illumination for the tractor during nighttime operations.
    • The folding arm for tool is an adjustable component that allows for the attachment and detachment of tools.
    • The Bomford tractor has a label identifying it as a Falcon model.

    Bomford Tractor Parts

    • The Bomford tractor has a cab, which serves as the operator's compartment.
    • The rear window provides visibility for the operator.
    • The rear mudguard protects the tractor from mud and debris.
    • The tool carrier is designed to hold various tools and equipment.
    • The rear hydraulics, side hydraulics, and lower hydraulics are systems that provide power and control to the tractor's functions.
    • The power take-off shaft is a driveshaft that connects to various implements and attachments.
    • The back axle is a critical component of the tractor's suspension and steering system.
    • The rear light and front light provide illumination for the tractor during nighttime operations.
    • The folding arm for tool is an adjustable component that allows for the attachment and detachment of tools.
    • The Bomford tractor has a label identifying it as a Falcon model.

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    Description

    This quiz covers the schedules for replacing various vehicle parts and fluids, including poly V-belts, air conditioning receiver drier, DEF/AdBlue main filter, and engine coolant fluid.

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