On-Load TapChanger Type D Operation Manual PDF

On -Lo ad Ta pC ha ng er Typ eD Operat ing instruc tions MR Maschinenfa brik Reinhausen MASCHINENFABRIK REINHAUSEN M R GEBRUDER SCHEUBECK K G REGENSBURG FALKENSTEINSTRASSE 8 Telefon (0941) 4023 Telex 6 5...

On -Lo ad Ta pC ha ng er Typ eD Operat ing instruc tions MR Maschinenfa brik Reinhausen MASCHINENFABRIK REINHAUSEN M R GEBRUDER SCHEUBECK K G REGENSBURG FALKENSTEINSTRASSE 8 Telefon (0941) 4023 Telex 6 5881 Operating Instructions N o. 4/69 O N - L O A D T A P CHANGER T Y P E D 1 Description 1.1 General 1.2 Construction and Operation 2 Dispatch 3 Assembly 3.1 Preparation 3.2 Installing the On-Load T a p Changer into the Transformer 3.3 Preliminary Testing 4 Drying Out the On-Load T a p Changer 5 Final Assembly 5.1 Connecting the Protective Relay R S 1000 5.2 Mounting the Bevel Gear and Driving Shaft 5.3 Mounting the Motor Drive Unit 6 Putting into Operation 6.1 Trial Switching Operations 6.2 Transporting the Transformer 6.3 Putting into Operation a t the Operating Site 7 Supervision 8 O i l Change and Revision 9 Appendix BA 4/69 e  Description 1. 1 General The on-load tap changer type D i s being produced i n the following versions: 1.11 D III 200 t h r e e - p o l e o n - l c a d tap changer for a r a t e d D III 400 c u r r e n t o f 2 0 0 A o r 4 0 0 A , with o r without change o v e r selector, for voltage adjustment i n a wye-connected tap winding 1.12 DI 400 single-pole on-load tap changer for a rated c u r r e n t o f 400 A , with o r without change- o v e r s e l e c t o r , f o r anv arrangement o f the tap winding 1.13 DI 800 s a m e a s 1. 1 2 , but for a rated current of 800 A 1.14 DI 1200 same a s 1 , 1 2 , but for a rated current o f 1200 A 1,15 3x D I 400 t h r e e single-pole o n - l o a d tap changers, sa- 3x DI 800 m e a s 1 , 1 2. ,.. 1. 1 4 , having a motor drive 3x DI 1200 in common : 1. 2 C o n s t r u c t i o n and Operation The o n - l o a d tap changer i s installed i n the transformer. It con- s i s t s o f a diverter switch and a tap s e l e c t o r mounted u n d e r it, T h e d i v e r t e r switch effects the n o - b r e a k t r a n s f e r o f current from the t a p i n s e r v i c e t o the s e l e c t e d tap o f the regulating winding, T h e t a p s e l e c t o r s e l e c t s the t a p b e f o r e the diverter s w i t c h e f f e c t s t h e t a p c h a n g e. T h e principal construction i s explained with the Installation Drawing (Appendix N 1018e): T h e t a p changer head (21), arranged o n the t r a n s f o r m e r c o v e r , contains a reduction g e a r and a spring-operated energy accumula- t o r f o r the diverter s w i t c h , a s t e p - b y - s t e p g e a r f o r the tap s e - l e c t o r , and the fixing parts o f the exiricable diverter switch unit. T h e t a p changer h e a d offers connecting facilities for a n outside p i p e w h i c h l e a d s t o t h e o i l c o n s e r v a t o r via the protective r e l a y R S 1 0 0 0 ( 2 6 ) o r , a s a drain pipe ( 2 7 ) , c a n b e u s e d f o r draining t h e o i l t a n k. It contains the vent p i p e s (28) from which residual gas caused when filling oil into the transformer can escape from under the tap changer h e a d. T h e suction pipe, however, i s only furnished when o r d e r e d. The mechanical drive i s effected from outside the tap changer head via the driving shaft end (25). One tap change requires 33 revolutions of the driving shaft. The diverter switch oil tank (31) located under the tap changer head separates the diverter switch and its oil from the transformer oil. T h e diverter switch unit (51), which can b e exiracted for revision purposes, i s i n the di- verter switch oil tank. With the standard version of t h e diverter switch oil tank this separation i s leak-proof for the oil within the t a n k , With the p r e s s u r e - t i g h t version a m a x i m u m p r e s s u r e d e v i a - tion o f 0. 3 a t m i s p e r m i s s i b l e. T h e diverter switch oil tank i s sealed b y the flanged oil tank bottom (32). T h e interior parts o f the tap selector comprise the tap selector suspension ‘tube and the fixed take-off rings mounted o n the t u b e , T h e rings a r e connected with the terminals (45) b y the movable tap s e l e c t o r contact b r i d g e s. T h e step-by-step operation o f the contact bridges i s performed b y the s t e p - b y - s t e p gear mounted i n the tap changer head (21). The terminals connected with the corresponding t a p s o f the regulating winding are arranged o n the vertical paper laminate shafts o f the tap selector. T h e connecting l e a d s ( 4 8 ) arranged outside the tap s e l e c t o r connect the diverter switch with these terminals, T h e output terminals o f the tap chan- g e r (with D III 200/400: output a t the neutral point) a r e arranged o n the take-off ring (36) i n a w y e pattern. Dispatch After the routine t e s t i n the factory, on-load tap changer and m o - t o r drive are set t o the datum position indicated i n the wiring diagram. In this position the tap changer i s locked b y plates (46, 47), disassembled and dispatched i n the following parts: 2,1 Diverter switch oil tank including on-load tap changer head and diverter switch insert 2.2 T a p s e l e c t o r including two driving shafts T h e equipment comprises a l s o the following elements: 2.3 Protective relay RS 1000 2.4 Driving shafts with bevel gear M o t o r d r i v e unit M A 2 o r M A 4 All t h e parts mentioned i n 2. 1 and 2. 2 a r e hermetically w e l d e d into polyethylene foil. T h e equipment i s transported i n boxes with all p a r t s i n horizontal p o s i t i o n. Rolling and tilting o f the elements i s a v o i d e d b y suitable w o o d e n s u p p o r t s. The c r a n e required for lifting the b o x e s from t h e waggon o r m o t o r v a n m u s t b e able to carry at l e a s t 0. 5 t. C h e c k t h e e q u i p m e n t f o r c o m p l e t e contents according t o the shipping d o c u m e n t s. S t o r e t h e e l e m e n t s dry. Assembly We recommend t h e following schedule: T a k e o f f packing, store elements dry and n e a r at hand. Clean m o u n t i n g levels and sealing surfaces. S e p a r a t e o n - l o a d tap changer h e a d ( 2 1 ) f r o m the diverter switch o i l tank (31). F o r this purpose the cover (24) o f the tap changer head and the o i l tank suspension bolts (38) i n s i d e the tap changer h e a d h a v e t o b e removed. Installing t h e o n - l o a d tap changer into the transformer 3.21 Mounting the tap changer head (21) on the transformer cover. U n d e r t h e condition that a suitable flange (11) was fixed o n t h e t r a n s f o r m e r c o v e r , and after fixing a n o i l - p r o o f gasket (13) b o t h o n t h e u p p e r part o f t h e mounting flange a n d o n t h e lower p a r t o f t h e tap changer head (21) and mounting the tap changer h e a d , t h e nuts o f the fixing bolts (12) a r e tightened. F o r t h i s p u r p o s e c a p nuts a n d suitable w a s h e r s a r e u s e d. 3.22 Assembling t h e diverter switch o i l tank (31) and the tap selector The o n - l o a d tap changer head (21) separated from the diverter s w i t c h o i l tank (31) a c c o r d i n g t o s e c t i o n 3. 1 i s a s s e m b l e d with t h e t a p selector. F o r t h i s p u r p o s e the oil tank i s s e t o n the g e a r housing ( 4 1 ) , t h e tap s e l e c t o r suspension bolts (42) being fitted from below through t h e corresponding boreholes o f the o i l tank bottom. When setting t h e o i l tank o n the g e a r housing, take c a r e that - 3 - the tap s e l e c t o r i s put under the d i v e r t e r s w i t c h oil tank i n s u c h a w a y that the 5 - d i g i t fabrication number m a r k e d o n the g e a r housing ( 4 1 ) i s o n the s a m e l e v e l a s the fabrication number m a r k e d o n the oil tank bottom (32). After tightening the nuts the assembly is finished. 3.23 Mounting b o t h the diverter switch oil tank and the tap s e l e c t o r t o the o n - l o a d tap changer h e a d The d i v e r t e r s w i t c h oil tank a s s e m b l e d with the tap s e l e c t o r according t o s e c t i o n 3. 2 2 i s lifted b y a l e v e l t r a v e r s e ( s e e A p p e n d i x N 1 2 8 6 ) under t h e t a p c h a n g e r h e a d a n d s c r e w e d t o t h e l a t t e r with the o i l tank s u s p e n s i o n b o l t s ( 3 8 ). A f t e r l o o s e n - ing the nuts o f the tap s e l e c t o r situated o n the d i v e r t e r switch o i l tank bottom (32) and taking off the locking p l a t e s ( 4 6 , 4 7 ) at the coupling e n d s , the two t a p s e l e c t o r driving shafts (33) c a n b e inserted. R e - t i g h t e n t h e nuts o f the tap s e l e c t o r suspen- s i o n b o l t s a n d finally s e c u r e t h e m. Then the connecting l e a d s (48) b e t w e e n tap s e l e c t o r and d i v e r t e r switch have t o be fixed. Take c a r e that c a b l e shoes and terminals being connected show identical index marks. 3.24 Installing the diverter switch unit T h e d i v e r t e r switch unit ( 5 1 ) c a n n o w slowly b e fitted from above into the tap changer head and the diverter s w i t c h oil tank, the 4 fixing b o l t s (53) o f t h e tap changer h e a d sliding into the corresponding b o r e h o l e s o f the mounting p a d s o n the d i v e r t e r s w i t c h unit h e a d. T a k e c a r e that the female p a r t o f the coupling ( 5 5 ) i n the h e a d i s p r o p e r l y c o n n e c t e d with the m a l e plug i n the o n - l o a d tap changer h e a d. Finally the 4 locking springs (54) a r e s l i d e d o v e r the 4 fixing b o l t s , and the nuts are tightened u p t o the e n d o f the t h r e a d. 3.25 Connecting the t a p winding F o r mounting the l e a d s from the tap winding t o the tap s e l e c t o r always r e f e r t o the tap changer circuit diagram o n which the o r d e r i s b a s e d. When connecting the l e a d s o f the tap winding with the input terminals (45) o f the tap s e l e c t o r , take c a r e that t h e distance b e t w e e n the individual tap l e a d s , a n d b e t w e e n t h e s e and the input terminals is sufficient for maintaining the d i e l e c t r i c strength o f the tap s e l e c t o r. Subsequent distorting and straighten- ing o f tap l e a d s already installed a r e t o b e avoided. 3.3 Preliminary Test W e recommend t o p e r f o r m a n a. c. low voltage t e s t o f the t r a n s - forming ratio b e f o r e drying the transformer. F o r operating the t a p c h a n g e r w e recommend a tube (interior dia 26 m m ) with r i v e t e d coupling b o l t s (dia 8 m m ) and handwheel o r crank handle, I n view o f the subsequent coupling with the motor drive, note that after this t e s t the o n - l o a d tap changer i s put back into da- t u m p o s i t i o n. W h e n operating the tap c h a n g e r , take c a r e that t h e e n d p o s i t i o n s a r e n e v e r overrun. Drying the O n - L o a d T a p Changer We c a n only guarantee the dielectric values o f the tap changer, if the following minimum requirements a r e observed: Heating u p i n a i r t o a maximum o f 1 1 0 ° C for 12 h , with a maximum temperature r i s e o f 10° C p e r hour. Drying b y a i r circulation f o r 2 0 h , maximum temperature 1 1 0 ° c. Drying i n vacuo f o r 100 h , maximum temperature 1 1 0 ° C , resid- u a l p r e s s u r e 0 , 0 2 1b. s q. in, O i l impregnation, dielectric strength o f at least 50 k V according t o VDE 0370. Final Assembly 5.1 Connecting the protective relay RS 1000 ( s e e o u r Operating Instructions B A No. 1 4 ) F o r connecting the protective relay RS 1000 a curved pipe connection according t o appendix N 1451 i s included. If it does not fit, a short 1l-inch pipe h a s t o b e u s e d. T h e pipe from the t a p changer head t o the protective relay RS 1000 (see Dimen- sion Drawing R S m 1000) should b e inclined b y 2 p e r cent. When installing the protective relay note that the arrow o n the housing points t o w a r d s the oil conservator. 9.2 Mounting the b e v e l g e a r and the driving shaft T h e b e v e l g e a r i s mounted o n a pad o f the transformer tank. T h e dimensions b and d established with the o r d e r have t o b e c o n s i d e r e d. With the tap changer v e r s i o n s according t o 1. 1 5 the d i m e n s i o n s a l and a2 have also t o b e taken into consideration. The driving shaft connects t h e shaft end o f the tap changer head (100) v i a t h e bevel gear (106) with the shaft e n d o f the motor drive (111) (see appen dix N 1277) The following parts a r e supplied with the standard version (arrangement G 7 o r G 8): (101) guard p l a t e (102) horizontal driving shaft with flange coupling or (103) horizontal driving shaft with sliding coupling (104) (104) sliding coupling (105) 4 s e t s o f fastenings, each consisting o f 1 coupling bolt, 1 crown nut, 1 washer and 1 cotter pin (106) bevel gear CD 6300-300 (see Dimension Drawing N 1341 ) (107) upper protective tube (108) lower protective tube : (109) * vertical driving shaft with sliding coupling (110) (110) sliding coupling When mounting observe the following instructions: 5.21 G r e a s e all O - r i n g s o n (100, 1 0 4 , 1 0 6 , 107 (interior), 1 1 0 and 111) 5.22 Shorten guard plate (101) t o the dimension z - 2 5.23 Shorten horizontal driving shaft (102) o r (103) to the dimension L , remove the burrs from the surfaces and protect them against corrosion. Drill a borehole o f dia 8. 2 m m f o r coupling bolt (105) i n (102) o r for coupling bolt (105) i n (103) together with sliding coupling (104). Take care that a clearance o f about 2 m m i s maintained b e t w e e n driving shaft a n d shaft e n d (100) a t the tap changer head o r bevel gear (106) r e s p. 5.24 Install horizontal driving shaft, place coupling bolt and s e c u r e it b y crown nut and cotter pin, fit i n guard plate (10 1). 5.25 Shorten the l o w e r protective tube ( 1 0 8 ) a c c o r d i n g t o t h e dimension x , and remove b u r r s. T h e lower protective tube should o v e r l a p t h e upper protective tube for about 5 0 m m.  5.26 Shorten v e r t i c a l driving shaft ( 1 0 9 ) t o t h e d i m e n s i o n L , r e m o v e b u r r s and d r i l l a borehole o f dia 8. 2 m m together with t h e hole for t h e sliding coupling (110). T a k e c a r e that a c l e a r a n c e o f about 2 m m between t h e driving shaft and the bevel g e a r ( 1 0 6 ) o r the motor d r i v e ( 1 1 1 ) r e s p. i s m a i n t a i n e d. 5.27 Put the vertical driving shaft (109) together with b o t h t h e sliding coupling and the protective tubes (107) and (108) u n d e r t h e b e v e l g e a r ( 1 0 6 ) , c o n n e c t the shaft e n d o f ( 1 0 6 ) with (109) b y c o u p l i n g bolt, and s e c u r e it b y c r o w n nut a n d c o t t e r pin. P u s h t h e u p p e r protective tube (107) a s far a s possible and fix it t o the b e v e l gear b y three set screws. 5.28 Extract the sliding coupling (110) from the driving shaft ( 1 0 9 ) a n d c o n n e c t i t with t h e m o t o r d r i v e ( 1 1 1 ). Connect ( 1 0 9 ) w i t h (110) b y a coupling b o l t , but s e c u r e it only after.hav- ing equalized the rotation lag o f the m o t o r d r i v e , Extract the l o w e r p r o t e c t i v e t u b e (108) f r o m t h e u p p e r protective tube ( 1 0 7 ) a n d p l a c e it o n the trunnion o f the m o t o r drive. 5. 3 Mounting t h e m o t o r d r i v e unit (see Operating instructions B A No. 6 for M A 2 o r B A No. 17 f o r M A 4) When mounting the m o t o r d r i v e t o the t r a n s f o r m e r tank t a k e c a - r e that t h e shaft end o f t h e m o t o r drive i s i n alignment with the shaft end o f t h e bevel g e a r. The m o t o r d r i v e h a s t o b e mounted v e r t i c a l l y. F o r r e d u c i n g t h e t r a n s m i s s i o n o f m e c h a n i c a l vibra- t i o n w e r e c o m m e n d the u s e o f dampening connectors o r suitable r u b b e r w a s h e r s (see Appendices N 1261 and N 1271). The l e a d s to the m o t o r drive are fixed according t o the c i r c u i t diagram established with t h e o r d e r. Before mounting t h e verti- c a l d r i v i n g shaft ( s e e s e c t i o n 5. 2) m a k e s u r e that t h e m o t o r d r i v e i s i n the datum position. Equalize t h e rotation lag o f the m o t o r d r i v e according t o the Operating Instructions B A No. 6 o r B A No. 17. Putting into operation.1 T r i a l o f switching operations It i s advisable t o check the assembly according t o o u r instruc- t i o n s b e f o r e s e v e r a l o f f - l o a d t r i a l switching o p e r a t i o n s a r e p e r - f o r m e d. T h e s e t r i a l operations should cover the complete  operating range and a r e meant for checking the mechanical ope- ration o f tap changer and motor drive. Particular c a r e should b e taken that the position indicators of both t h e tap changer head and the motor drive show the same p o s i t i o n and that the switching operation o f the diverter switch i s always finished before the m o t o r drive stops. 6. 2 Transporting the transformer If the motor drive h a s t o b e dismounted during the trans - portation o f the t r a n s f o r m e r from the manufacturer t o the o p e r - ating s i t e b e c a u s e it e x c e e d s the permissible dimensions, both the tap changer and the motor drive have t o b e set t o the da- t u m position beforehand. T h e motor drive i s then remounted according t o section 5. 3. 6. 3 Putting into operation a t the operating site B e f o r e the tap changer i s put into operation, another operational t e s t o f both the tap changer and the motor drive according t o section 6. 1 and a t e s t o f the protective relay R S 1000 have t o b e performed (see Operating Instructions B A No. 14) Supervision T h e supervision o f the tap changer and the motor drive i s limited t o occasional inspections o f the tap changer head, tlie protective relay RS 1000 and the motor drive. T h e following instructions should b e followed: Sealings o f the tap changer head and the protective relay RS 1000 should b e oil-proof. T h e housing o f the motor drive should be water-tight. T h e electric heating i n the housing o f the motor drive should work irreproachably (the thermostat i s set t o 1 0 C ) i n order t o avoid condensation o f w a t e r. T h e outlook o f the control instruments installed i n the motor drive (contactors e t c. ) should b e observed. T h e oil level o f the gearing o f the motor drive unit M A 4 should b e supervised. Oil change and revision T h e maintenance o f t h e tap changer i s limited t o the d i v e r t e r switch insert and i t s oil. W e recommend the observation o f the Maintenance Instructions i n order t o guarantee a maximum reliability i n service. With each tap change operation t h e r e o c c u r e l e c t r i c a l a r c s at the switching c o n t a c t s , which result i n a contamination o f the o i l. T h i s contamination mainly depends o n t h e operating c u r r e n t transferred a n d the number o f o n - l o a d t a p changes. I n the following table the number o f tap changes which make a revision o f the tap changer advisable i s plotted against the operating current. If the indicated amount of tap changes i s not effected even after 5 o r 6 y e a r s o f s e r v i c e , a revision should nevertheless b e per- f o r m e d. F o r t h i s purpose the diverter switch insert i s d i s - m o u n t e d , d i s a s s e m b l e d , a n d c l e a n e d. T h e w e a r o f the switching c o n t a c t s a r e inspected and the oil i s changed. T h e indicated number o f switching operations a r e standard values that have b e e n determined with the u s u a l types o f oil. W e r e c o m m e n d t o have the diverter switch disassembled b y M R s e r v i c e personnel, if you d o not have a trained staff o f - your o w n , On-Load Tap Operating Current Number o f Tap Changer Changes D III 200 up to 200 A 100 000 over 200 A 70 000 D III 400 up to 400 A , 7 0 ©0O over 300 A SO 0 0 0 D I 400 up to 400 A 1 0 0 O00 D I 800 up to 800 A 7 0 O00 D I 1200 up tc 1200 A y 5 0 000 over 900 A 35 000 1) Note: only with constant through-current Append ix O n - l o a d t a p changer type D , installation drawing....... N 1018.5 e O n - l o a d t a p changer D I I I 4004 -20/20, installation drawing ® 6 85 6 06050 00 0 00 00 OT OO NOOO ED SOOO OO OAL SESS ES S S S BSSD N 1181 e On-load t a p changer D I I I 4 0 0 4 -60/60, i n s t a l l a t i o n drawing ® © 8 @ & © 8 OOO OOOO OOOO OOOO OEP SLL OLN OSS SOOO ENE SESS ODS PSS N 1016.2 e Level traverse for on-load t a p changer type D.......... N 1286 e Protective relay RS 1 0 0 0 , d i m e n s i o n drawing............ RSm 1 0 0 0. 4 e P i p e c o n n e c t i o n between t a p changer h e a d a n d protective r e l a y.ccccecececerscccscecscocccasssacsessacsa N 1451 e Driving shafts for on-load t a p changer...cccsseseseeeee N 1277.2 e B e v e l g e a r CD 6 3 0 0 - 3 0 0 , dimension drawing.ceccececesea. N 1341 e Motor d r i v e unit MA 2 , dimension drawing....ceccceees.. N 1261.8 e Motor d r i v e u n i t MA 4 , dimension drawing...cccceccccece N1 2 7 1. 7 e 16 — 5 ===" 2% [ In MOUNTING FLANGE (EXAMPLE O N L Y) ’ 74 oy } 24 — j IEEE] 52 R938 IRI 5 3 TRANSFORMER PU ASKFOR DRILLING [= 440 Fh | TEMPLATE Two ny 51 REE ol Ly 1 Ie | oh] rH 62 I! il I ! 4 : J) i I] TAP -CHANGER i wd 1 2 + HEAD A— SIRERR + 53 r ~~ = = = =-7m o g | + 21 | —2 + 3 | | 8 —35 J n 3554 SCREENING WITH TAP SELECTOR TP T——— 47 TIO SERIES O N L Y THE CONNEC ON Faeido--- ATTENTION! LOCKING PLATES T STHE COARSE TINGC O N T A COF _ HEE ON THE PIN COUPLINGS MUST em 266 — = ] 45 TAP SELECTOR AND WITH T.S. 37 | a NOT BE REMOVED UNTIL READY SERIES 150 ON ALL CONNECTING |: FOR FITTING THE DRIVING CONTACTS. re ~ 3 —F. LL SHAFTS ( 3 3 ). ". ATTENTION! AFTER ASSEMBLY DETAIL AT 53 Sn Oe ET MN = 3 y it A L L SCREWED FASTENINGS M12 = = T li — - 36 ro -1-= MUST B E LOCKED. 3 =] = =2 33 1 : PIN TERRE 54 : N 42 53 oT ~ = — 12 feo x } 46 | 74 6 2 ——a=y 32 V oa y 35 42 —H 4! “ 11 MOUNTING FLANGE ON TRANSFORMER TANK 12 FASTENING BOLT ‘ SEALED DESIGN 13 ON-LOAD TAP-CHANGER HEAD GASKET 14 POSITION INDICATOR 15 INSPECTION WINDOW 16 SAFETY DIAPHRAGM 21 ON-LOAD TAP-CHANGER HEAD 22 HEXAGON CAP SCREW WITH WASHER 23 COVER GASKETS 24 ON-LOAD TAP-CHANGER HEAD COVER 2 5 DRIVING SHAFT 26 CONNECTION FACILITY FOR PROTECTIVE RELAY RS 1000 27 CONNECTION FACILITY FOR DRAIN PIPE 28 AIR VENT FOR SPACE WITHIN MOUNTING FLANGE UNDER ON-LOAD TAP-CHANGER HEAD 37 DIVERTER SWITCH OIL TANK 3 2 OIL TANK BOTTOM 3 3 WP SELECTOR DRIVING SHAFT TO OIL CONSERVATOR 35 couPuNG 3 6 OUTPUT TERMINAL OF ON-LOAD TAP-CHANGER(NEUTRAL POINT) 3 7 OIL TANK FLANGE STANDARD DESIGN 38 OIL TANK SUPPORTINGBOLT IR, |} A — 471 1aP SELECTOR GEAR HOUSING 4 2 WP SELECTOR SUPPORTING BOLTS 43 FINE TAP SELECTOR 44 COARSE TAP SELECTOR 45 CONNECTINGCONTACTS FOR REGULATING WINDING 4 6 LOCKING PLATE (BLOCKING OF TAP SELECTOR) 47 LOCKING PLATE (BLOCKING OF GENEVA DRIVE) 4 8 CONNECTING LEADS(TAP SELECTOR-DIVERTER SWITCH) 57 DIVERTER SWITCH UNIT 5 2 LIFTING WIGS 5 3 THREADED B O L T TOSFASTEN DIVERTER SWITCH UNIT 54 LOCKING-SPRING 5 5 couPuNG 67 DRIVINGT(HORIZONTAL)ABOVE SHAF TRANSFORMER COVER 6 2 BEVEL GEARING MASCHINENFABRIK MR ON-LOAD TAP-CHANGER TYPE D N1018.5]e. Gebrider Scheuback K G INSTALLATION DRAWING REGENSBURG bord. 10 70.66 = | Jy — 2% — - : [3 [J 5. ASK FOR DRILLING TEMPLATE 62 ATTENTION! LOCKING PLATES ON THE PIN COUPLINGS MUST NOT B E REMOVED UNTIL READY FOR FIIMNG THE DRIVING SHAFTS (33). ATIENTION! AFTER ASSEMBLY ALL DETAIL AT 3 3 Jedpy la} _1 SCREWED FASTENINGS MUST B E M2 36 le35 coli Soll LOCKED. “NK i 3 54 TT 42 53 __§. 32 — nee N! 7 46 12 rs 35 42 41 44 FASTENING, BOLT ON-LOAD TAP CHANGER HEAD GASKET 43 Pp POSITION INDICATOR INSPECTION WINDOW HE sd SEALED DESIGN SAFETY DIAPHRAGM RN; hd ue ON-LOAD TAP CHANGER HEAD HEXAGON CAP SCREW WITH WASHER COVER GASKETS ON-LOAD TAP CHANGER HEAD COVER DRIVING SHAFT 36 CONNECTION FACILITY FOR PROTECTIVE RELAY RS 1000 CONNECTION FACILITY FOR DRAIN PIPE AIR VENT FOR SPACE WITHIN MOUNTING FLANGE UNDER ON-LOAD TAP CHANGER HEAD 2% RISE DIVERTER SWITCH OIL TANK OIL TANK BOTTOM PROTECTIVE RELAY TAP SELECTOR DRIVING SHAFT S 1000 YO OIL CONSERVATOR COUPLING OUTPUT TERMINALOF ON-LOAD TAPCHANGER On. TANK FLANGE OiL TANK SUPPORTING BOLT GROUND CONNECTION TAP SELECTOR GEAR HOUSING TAP SELECTOR SUPPORTING BOLTS STANDARD DESIGN FINE TAP SELECTOR COARSE TAP SELECTOR CONNECTING CONTACTS FOR REGULATING WINDING LOCKING PLATE (BLOCKING O F TAP SELECTOR) LOCKING PLATE (BLOCKING O F GENEVA DRIVE) CONNECTING LEADS (TAP SELECTOR DIVERTER SWITCH) BRE8Q DIVERTER SWITCH UNIT UFTING WIGS THREADED B O U S TO FASTEN DIVERTER SWITCH UNIT LOCKING -SPRING COUPLING (34 DRIVING SHAFT{HORIZONTAL) ABOVE TRANSFORMER BEVEL GEARING CD © 400 MASCHINENF ABRIK ON-LOAD TAP CHANGER D11400 a-20/20 REINHAUSEN Gebrider Scheubeck KG REGENSBURG MIR INSTALLATION DRAWING beard. N 1181 e. 10.10.66o o ~  12 - MOUNTING FLANGE (EXAMPLE ONLY) "— M2 wv) 8) P) } -- N T~—--52 TRANSFORMER ||5 : k= “We e o }§ HEAD " [5 423 S— " ] -. [5 3 p BET ASK FOR DRILLING oe a 51 TEMPLATE 4 —_——— 2 o_ —— wli71wm 73! b e —220—=rt t —eeet — = a 090 w t | bean 145 190 je ON-LOAD TAP CHANGER HEAD 11 MOUNTING FLANGE ON TRANSFORMER TANK 12 FASTENING BOLT 73 ON-LOADTAP-CHANGER HEAD GASKET #6 POSITION INDICATOR 15 INSPECTION WINDOW 16 SAFETY DIAPHRAGM 2] ON-LOAD TAP-CHANGER HEAD 22 HEXAGON CAP SCREW WITH WASHER 23 COVER GASKETS 26 ON-LOAD TAP-CHANGER HEAD COVER 25 DRIVING SHAFT Vimo TTIiTom———Th 26 BALL AND SOCKET JOINT 3! DIVERTER SWITCH OIL TANK 32 CONNECTING LEADS (TAP SELECTOR-DIVERTER SWITCH) 33 TAP SELECTOR DRIVING SHAFT 35 COUPLING 36 A LON-LOAD TAP-CHANGER OUTPUT T E R M I NOF 37 OIL TANK FLANGE 38 OIL. TANK SUPPORTING BOLT 9 QONNECTING TERMINAL 4] TAP SELECTOR GEAR HOUSING 42 TAP SELECTOR SUPPORTING BOLTS DETAIL AT 4 7 43 FINE TAP SELECTOR £4 COARSE TAP SELECTOR 45 CONNECTING CONTACTS FOR REGULATING WINDING 46 LOCKING PLATE ( BLOCKING OF TAP SELECTOR) 47 CONNECTING TERMINAL ( TAP SELECTOR) — ) 48 UPPER FLANGE OF SUSPENSION CYLINDER 49 BOTTOM O F SUSPENSION CYLINDER S51 ODIVERTER SWITCH UNIT § 2 LIFTING LUGS SEALED DESIGN §3 FIXING BOLT 54 SPRING 55 COUPLING 671 DRIVING SHAFT (HORIZONTAL) ABOVE TRANSFORMER COVER 62 BEVEL GEARING CD 6 400 MASCHINENFABRIK M I R ON-LOAD TAP CHANGER D I 4 0 0 A - 6 0 / 6 0 N 1016.2 e. REINHAUSEN Gebrisder Scheubeck K G INSTALLATION DRAWING REGENSBURG 50008967 Z t BBY gu. 8  EYEBOLT M 1 4 DIN 5 8 0 ~ 325 MATERIAL : St.37. 21 MASCHINENTABRIK ON-LOAD TAP-CHANGER TYPED | N1286]/e. | Gubrica Schaabc KG LEVEL TRAVERSE REGENSBURG ZC a 154  | ——7 Nl N INDICATION OF FLAP VALVE CALIBER (10 O R 2 0 / 0 , 3 9 OR 0,79) €a.175(6.89) BF. By { I 196(7.72) — — = * en ) L e ns(4.53) — 4 10 = 80(3.18)—— 1 ~80(3 15) 1 3 ( A n AQ ih 4 1 t /. Ten l——104,5 (4.1—] C A B L E ENTRY 150(5.91) GROUNDING SCREW INSIDE DIAMETER M 6 x16 APPROX. 16 m m (0.63 DEC.IN.) PLAN VIEW O F TEST BUTTONS WITH COVER REMOVED CONNECTIONS — 2 3 2 3 0] 0 TEST PUSH SUTTONS 4 — — 1 1 - EE RESET TRIP / + { RESET TRIP (TRANSFORMER IN (TRANSFORMER OFF) SERVICE ) THE ARROWHEAD MUST ALWAYS POINT TOWARDS THE OIL CONSERVATOR. THE PROTECTIVE RELAY MUST B E CONNECTED IN SUCH A WAY THAT ITS ENERGIZATION RESULTS IN CUTTING OFF THE TRANSFORMER VIA THE CORRESPONDING CIRCUIT BREAKERS. DIMENSIONS IN MM AND DEC. INCHES (IN PARENTHESES) MASCHINENEABRIK M R Gebrider Schavbeck K G PROTECTIVE RELAY RS 1000 RSm 1000.4 /e. REGENSOURG DIMENSION DRAWING wearin 3.11.70 e a  TT Jo PROTECTIVE RELAY RS 1 0 0 0 — fad } i i \i J 16 Nil i S w 53 SW és R1 " MASCHINENFABRIK PIPE CONNECTION BETWEEN TAP- N 1451 FP Gebrider Scheubeck KG MIR CHANGER HEAD AND PROTECTIVE| le. REGENSBURG RELAY RS 100 0 20.1066 ;  bei Moniage bohren drilled during assembly 20 a forer a u montage Eo [= forere a l montaggio 3 100 Z Nos 110 —— Lzy-68 —= 109 bei Montage bohren 5 drilled Goring assembly d forer o u montage forare a l montaggio 101 —~+— + — ——— 2-2 — Mae nn m m Cotes en mm Dimensions i n m m Misure in mm MASCHINENFABRIK Aniriebswellen [ur Siufenschalier REINHAUSEN Oriving-sholls for on-iood fap changers Arbres d'eniralnement pour changeurs d epnses en charge N 1277.2 Oebwrder Maniink £3 Alber! di comando p e r¢ tatori sotto carico seard 201166 L u u | gepr 7% alas. 125 —] ER | 1 hE S YW = E 8 i LIT { } ; Th { 8 32 HE i 1 gs TTT I 2 18 I 29 IPE EE 4 ee i 8% yi o l 25%| e —— ese. 160 — ( To) |P e rs | TT A 51 a. { N 1341le. MASCHINENFABRIK Gebrader Schevbeck XG REGENSBURG MIR _BEVEL GEARING CD 6300-300 DIMENSION DRAWING 2 n.e7dH |  BEVEL GEAR BEVEL GEAR CD 6300 - 300 CD 47008 SETSCREW M B NUPPER LENS HEAD R EXTERIOR DIAMETER — OE, DaMeTE 75,5mm FIXING OF EXTERIOR DIAMETER CD 47008 LOWER LENS HEAD SCREW DIA.8mm esmm IN EXTERIOR DWMETER 65mm 05 x - 8 4MI120N us /GOTH SIDES 0 POSITIONINDICATOR [) 74 Cr R 3 r 4113 + iL dl CRANK-HANDLE ENGAGED VENTILATION 2POT-HEADS J R.E.G.Nr1a 64 FIXING O F MOTOR DRIVE MOUNTING HOLES MOUNTING BOLT WASHER UPPER AND LOWER c a 4 m m THICK LENS HEAD SCREW Frasher COVER O F HOUSING CAN B E REMOVED ol } AFTER LOOSENING 4 CAP NUTS 3 Sa 2 l—32—={ fen—— 38 3 £0 MA ENT ABRIK M I R MOTOR DRIVE UNIT MA 2 N 12618 le. Gebrbder Schavbeck KG ATTACHMENT AND DIMENSIONS REGENSBURG best 26.00.70 r = 2| =  OF TRANSFORMER TANK WASHER APPROX.4mm THICK ARRANGEMENT OF FIXING HOLES IN CABINET oe EXTERIOR D I A M E T E R — 75,5 mm = 1 LOWER LENS HEAD SCREW DIA 8mm 1001 OPENED BY 180 THREE -PART BLIND GLAND PLATE APERTURE IN CABINET FOR CABLE ENTRY ( V I E W E D FROM BELOW) UPPER A N D LOWE MOUNTING B e VEL GEAR ~_ “22 LENS HEAD SCREW pi r — — 19—— — o i 7] I= {ms WASHER — -— pee M0 f FS m a — — — i 4 — i = T[] f ~ T H+] 3 9 } } [ATA ‘ ki b4 8 8 — < 400 — © wl -. So) ‘ & fe 30 a m ] | i — 1 8 I t — — fen—— 3 8 at A I ¥I THROUGH HOLES FOR MASCHINENFABRIK N1271.7 le. REINHAUSEN (HD) MOTOR DRIVE UNIT MA4 Gebrider Scheubeck KG ATTACHMENT AND DIMENSIONS REGENSBURG w n 2010200 | po y, Maschinenfabrik Reinhausen - Gebr. Scheubeck K G D - 8 4 0 0 Regensbu rg 12 Postfach 120360 * Tel. (0941) 4023 * Telex 65 881 C)