Synthesis and Characterization of Mesoporous Nickel Oxide and Nickel Cobaltite Thin Films PDF

SYNTHESIS AND CHARACTERIZATION OF MESOPOROUS NICKEL OXIDE AND NICKEL COBALTITE THIN FILMS A THESIS SUBMITTED TO THE GRADUATE SCHOOL OF ENGINERING AND SCIENCE OF BILKENT UNIVERSITY IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF SCIENCE IN CHEMISTRY By Assel Amirzhanova September, 2019 SYNTHESIS AND CHARACTERIZATION OF MESOPOROUS NICKEL OXIDE AND NICKEL COBALTITE THIN FILMS By Assel Amirzhanova September, 2019 We certify that we have read this thesis and that in our opinion it is fully adequate, in scope and in quality, as a thesis for the degree of Master of Science. ________________________ Ömer Dağ (Advisor) ________________________ Ceyhan Kayran İşçi ________________________ Ayşen Yılmaz ________________________ Ferdi Karadaş ________________________ Burak Ülgüt Approved for the Graduate School of Engineering and Science: ________________________ Ezhan Karaşan Director of the Graduate School ii ABSTRACT SYNTHESIS AND CHARACTEIZATION OF MESOPOROUS NICKEL OXIDE AND NICKEL COBALTITE THIN FILMS Assel Amirzhanova M.Sc. in Chemistry Advisor : Ömer Dağ September, 2019 In this thesis work, molten-salt assisted self-assembly (MASA) approach was adopted to synthesize mesoporous nickel oxide (m-NiO) and nickel cobaltite (mNiCo2O4) thin films. The m-NiO and m-NiCo2O4 films were obtained by coating clear ethanol solutions of nickel salt and two surfactants (charged, CTAB and neutral, 10-lauryl ether), and nickel and cobalt salts with the same surfactants, respectively, followed by calcination at different temperatures (between 250 and 500 o C). The method has been established in a very broad range of salt concentrations in the lyotropic liquid crystalline (LLC) mesophase that can be calcined to produce mesoporous thin films. Both Ni(II) and Ni(II)/Co(II) systems form stable and oriented LLC mesophases in a broad range of salt concentrations (salt surfactant mole ratio of 2-8) upon evaporation of ethanol from the media. This can be achieved by either spin coating of the clear solutions (this ensure immediate evaporation of ethanol, leaving the LLC gel phase as thin film) or drop casting and evaporation of ethanol (the gelation process takes more time). At higher salt concentrations (10-30 salt/surfactant mole ratios), the mesophase is disordered and leach out salt crystals. However, those compositions can still be used for the synthesis of mesoporous metal oxides, if the samples are calcined immediately after the gelation step. The mesophase is 2D iii hexagonal at low salt concentrations and disordered or cubic at higher salt concentrations. The calcined films were characterized by recording x-ray diffraction (XRD), N2-adsorption desorption measurements, imaging (SEM, TEM, and POM) and spectroscopic (UV-Vis, XPS, EDX, and ATR-FTIR) techniques. The N2 adsorptiondesorption isotherms are type IV and characteristic for mesoporous materials. The XRD data show that the crystalline m-NiO and m-NiCo2O4 form at around 300 and 250 oC, respectively, with a pore-wall thickness of around 3-4 nm. The pore-walls grow with increasing the calcination/annealing temperature up to 20 nm at around 500 oC. It accords well with the BET surface area that decreases with increasing calcinations temperature; it is 223 m2/g at 300 oC and drops to 20 m2/g at 500oC in mesoporous nickel oxide, and 223 m2/g at 250 oC and drops to 31 m2/g at 500 oC in mesoporous nickel cobaltite. The observed diffraction patterns can be indexed to rock salt cubic structure of NiO and cubic spinel structure of NiCo2O4. The diffraction lines gradually become sharper indicating crystallization and growth of the pore-walls that accord well with the reduction on the surface area. The m-NiO and m-NiCo2O4 films can be coated over FTO glass to use as an electrochromic electrode (oxidation dark-reduction clear) and electrode for water oxidation reactions (WOR) and WOR, respectively. In nickel oxide case, during cyclic voltammograms cycling, water oxidation process, and electrochromic switching, a few atomic layer of nanocrystalline NiO pore-wall is converted to NiOOH in oxidation and Ni(OH)2 upon reduction processes; initially formed nanocrystalline NiO (after calcination) pore-walls become NiO coated Ni(OH)2 (core-shell structure) upon electrochemical treatments. Both NiO and NiCo2O4 having high surface area and electrochemical stability show promising capacitive properties and can be used as electrocatalysts. From the Tafel slope analysis, it has been shown that nickel cobaltite can oxidize water at low overpotentials and therefore can be used as a promising water splitting catalyst. Keywords: mesoporous materials, lyotropic liquid crystal, molten salt assisted selfassembly, soft template, hard template, nickel oxide, nickel cobaltite. iv ÖZET MEZOGÖZENEKLİ NİKEL OKSİT VE NİKEL KOBALT OKSİT İNCE FİLMLERİN SENTEZİ VE KARAKTERİZASYONU Assel Amirzhanova Kimya, Yüksek Lisans Tez Danışmanı : Ömer Dağ Eylül, 2019 Bu tezde, eriyik tuz yardımlı kendiliğinden oluşma (EYKO) metodu uyarlanarak, mezogözenekli nikel oksit (m-NiO) ve nikel kobalt oksit (m-NiCo2O4) ince film sentezi gerçekleştirilmiştir. m-NiO ve m-NiCo2O4 filmleri, nikel tuzu ve nikel tuzu ve kobalt tuzu karışımının ve iki yüzey aktifin (yüklü, CTAB ve nötr C12EO10) oluşturduğu saydam etanol çözeltilerinin kaplanması ve değişik sıcaklıklarda (250-500 oC) yakılması ile elde edilmiştir. Bu metot, mezogözenekli ince filmler üretmek amacıyla, geniş bir tuz konsantrasyonu aralığında oluşturulan liyotropik sıvı kristal (LSK) ara fazların yakılmasıyla test edilmiştir. Her iki sistem de (Ni(II) ve Ni(II)/Co(II)), geniş bir tuz konsantrasyonu aralığında (tuz/yüzey aktif madde mol oranı 2-8), etanolün ortamdan buharlaşmasıyla, kararlı ve düzenli LSK arafazlarını oluşturur. Bu fazlar, hem saydam çözeltilerin döngülü kaplama yöntemi ile (ki bu yöntem etanolün daha hızlı buharlaşmasını ve LSK jel fazının ince film şeklinde oluşmasını sağlar) hem de damlatma yayma yöntemi ile (jelleşme daha uzun zaman alır) elde edilebilir. Daha yüksek tuz konsantrasyonlarında (10-30 tuz/yüzey aktif madde mol oranlarında), arafaz düzensizdir ve tuz kristalleri atımı gözlemlenir. Fakat, eğer örnekler jelleşme aşamasından hemen sonra yakılırsa, bu yüksek tuz oranlı malzemeler mezogözenekli metal oksit üretimi için yine de kullanılabilirler. Arafazlar düşük tuz oranlarında hekzagonal fazda iken yüksek tuz oranlarında düzensiz kübik arafazındadır. v Yakılmış filmler, x-ray difraktometresi (XRD), N2-adsorpsiyon- desorpsiyon, görüntüleme (SEM, TEM ve POM) ve spektroskopi (UV-Vis, XPS, EDX, ATRFTIR) teknikleri ile karakterize edilmiştir. N2-adsorpsiyon- desorpsiyon izotermleri, tip IV’e aittir ve bu izotermler mezogözenekli malzemeler için karakteristiktir. XRD verileri gösteriyor ki; m-NiO ve m-NiCo2O4 kristalleri, sırasıyla 300 oC ve 250 oC de 3-4 nm gözenek duvar kalınlığıyla oluşur. Gözenek duvarları, yakma sıcaklığının 500 oC’ye çıkmasıyla 20 nm’ye kadar artmaktadır. Bu sonuçlar, sıcaklığın artmasıyla düşen BET yüzey alanı verileri ile uyumludur; m-NiO için 300 oC’de 223 m2/g olan yüzey alanı 500 oC’ye gelindiğinde 20 m2/g’a kadar düşerken, m-NiCo2O4 de 300 o C’de 223 m2/g olan yüzey alanı 500 oC’ye gelindiğinde 31 m2/g’a düşer. Gözlenen difraksiyon grafikleri, NiO için NaCl kübik yapısına ve NiCo2O4 için kübik spinel yapısına indekslenmiştir. Difraksiyonların daha keskin hale gelmesi, kristallenme ve gözenek duvarının büyümesini ve dolayısıyla yüzey alanının küçülmesini göstermektedir. m-NiO ve m-NiCo2O4 filmleri elektrokromik ve su oksidasyon elektrotları olarak kullanılmak için FTO cam alttaşlar üzerine de kaplanmıştır. NiO malzemesi, dönüşümlü voltamogram, su oksidasyon prosesi ve elektrokromik dönüşümü boyunca, nanokristal NiO gözenek duvarlarının sadece birkaç atomik katmanı yükseltgenme sırasında NiOOH’e ve indirgenme sırasında ise Ni(OH)2 dönüşmektedir; böylece elektrokimyasal işlem sonucunda başlangıçta saf NiO olan malzeme Ni(OH)2 kaplı NiO (çekirdek-katman yapısı) formuna dönüşür. Yüksek yüzey alanı ve elektrokimyasal kararlılığa sahip olan ve kapasitif özelliği umut vadeden NiO ve NiCo2O4, elektrokatalizör olarak kullanılmıştır. Tafel eğrisi analizi ile nikel kobalt oksitler düşük ek potansiyellerde suyu okside edebileceği görülmüştür ve bu malzeme suyu oksijene ve hidrojene ayırma işleminde umut vadeden bir elektrokatalizördür. Anahtar kelimeler: mezogözenekli malzeme, liyotropik sıvı kristal, eriyik tuz yardımlı kendiliğinden oluşma, yumuşak taslak yöntemi, sert taslak yöntemi, nikel oksit, nikel kobalt oksit. vi Acknowledgement First of all, I would like to express my gratitude and respect to my supervisor professor Ömer Dağ for always being supportive, helpful and patient during my research. I am very thankful for the amount of knowledge and experience that I’ve got during my studies. His encouragement and support helped me to overcome difficulties that I faced in my research and courses work. Also, I would like to acknowledge former members of Dag research group: Doruk Ergöçmen, for being incredibly helpful and loyal to me in the beginning of my study when I didn’t have any experience in the research; Muamer Yusuf Yaman, for his kindness and friendship, Tuluhan Olçayto Çolak for teaching me things that I would never think I learn. I would like to mention my friends Isil Uzunok amd Irmak Karakaya, that in these two years became more than just lab colleagues to me. My deep gratitude also goes to Ezgi Yilmaz-Topuzlu, Nüveyre Canbolat, Nesibe Akmanşen, Mete Turgut, Guvanch Gurbandurdyyev and Isik Tunçay for their help and making lab environment friendly and warm. I would like to acknowledge Irmak Karakaya, Can Berk Uzundal and Gözde Karaoğlu for helping me with electrochromism experiments. My life in Bilkent would not be full of joy and happiness without my friends Koray Yavuz, Ulviyya Guliyeva, Eliza Sopubekova, Youssef Tekriti, Mehdi Ramezani and Mohammad Fathi. I am incredibly thankful for my best friends in Kazakhstan: Dinara Alikhanova, Nazerke Ualiveva and Kuandyk Klimenov, that are miles apart from me but still I feel their support and friendship. Finally yet importantly, I am grateful for my beloved mother Karlygash Kalguzhina, father Amangeldy Kalguzhin, uncle Yestay Kalguzhin and my siblings Amira, Amina for their love and precious support in any my decision. Separately, I want to thank my best friend, twin and soul sister Assem, for being such an inspiration and role model for me, without whose support I would not be here. vii "so, here you are too foreign for home too foreign for here. never enough for both." ~Ijeoma Umebinyuo, "Diaspora Blues" viii Contents 1. INTRODUCTION................................................................................................ 1 1.1. General methods of synthesis of mesoporous metal oxides......................... 1 1.2. Synthesis of mesoporous metal oxides using soft templates....................... 2 1.3. Synthesis of mesoporous metal oxides using hard templating method....... 4 1.4. Lyotropic liquid crystal templating (SLCT) and Molten Salt Assisted Self Assembly (MASA)...................................................................................................... 6 1.5. Mesoporous Nickel Oxide and Nickel Oxide Nanoparticles..................... 11 1.6. Mesoporous Nickel Cobaltite and Nickel Cobaltite Nanoparticles........... 13 2. EXPERIMENTAL PROCEDURE..................................................................... 16 2.1. Materials............................................................................................... 16 2.2. Preparation of Ni(II) Solutions............................................................ 16 2.3. Preparation of Mesoporous NiO Films................................................ 17 2.4. Preparation of Ni(II) and Co(II) Mixed Solutions............................... 18 2.5. Synthesis of Mesoporous NiCo2O4 Films............................................ 19 2.6. Preparation of the Electrodes and Electrochemistry Setup.................. 20 2.7. Instrumentation.................................................................................... 22 2.7.1. Powder x-Ray Diffraction (PXRD).............................................. 22 2.7.2. Polarized Optical Microscopy (POM).......................................... 22 2.7.3. N2 Adsorption Desorption Measurements.................................... 22 2.7.4. Scanning Electron Microscopy (SEM)......................................... 22 ix 2.7.5. Transmission Electron Microscopy (TEM).................................. 22 2.7.6. UV-vis Absorption Spectroscopy................................................. 23 2.7.7. X-ray Photoelectron Spectroscopy (XPS).................................... 23 3. RESULTS AND DISCUSSION......................................................................... 24 3.1. Freshly Prepared Ni(II)/C12E10 Film Characterization................. 24 3.2. Optimization of Coating Method.................................................. 27 3.3. Optimization of Salt to Surfactant Ratio....................................... 29 3.4. Optimization of Calcination Temperature.................................... 36 3.5. Stability of Ni(II)/C12E10 Solutions............................................... 44 3.6. Electrochemical Characterization of Mesoporous Nickel Oxide. 47 3.7. Capacitance of Nickel Oxide Thin Films and Effect of Calcination Temperature …………………………………………………………………...56 3.8. Characterization of Nickel Hydroxide.......................................... 56 3.9. Optical Properties of Nickel Oxide Thin Films............................ 58 3.10. Electrochromic Behavior of Mesoporous Nickel Oxide Thin Film………………………………………………………………………………….60 3.11. Freshly Prepared (Ni(II)+Co(II))/C12E10 Film Characterization.. 62 3.12. Optimization of Salt to Surfactant Ratio....................................... 64 3.13. Optimization of Calcination Temperature.................................... 68 3.14. Electrochemical Characterization of NiCo2O4 Thin Films........... 72 4. CONCLUSION................................................................................................... 77 5. FUTURE WORK................................................................................................ 79 5.1 Synthesis and Characterization of Mesoporous Nickel Oxide on Silica Template…………………………………………………………………………….79 BIBLIOGRAPHY...................................................................................................... 83 x List of figures Figure 1. Schematics representation of EISA method................................................. 3 Figure 2. Synthesis route for the hard templating to produce porous mesostructures. 5 Figure 3. Illustration of orientational order in solids, liquid crystals and liquids........ 7 Figure 4. Photographs and schematic representations of the preparation of Ni(II) solutions and calcination products............................................................................. 18 Figure 5. Photographs of the clear solutions with varying Ni(II)/C12E10 mole ratios, as shown on the vials................................................................................................. 18 Figure 6. Photographs and schematic representations of the preparation of the Co(II) and Ni(II) mixed solutions and calcination products................................................. 20 Figure 7. Photographs of the freshly prepared mesoporous nickel oxide electrodes on the FTO glass............................................................................................................. 21 Figure 8. Electrochemical cell and components in a 1 M KOH solution.................. 21 Figure 9. XRD patterns of #Ni(II)/C12E10, where the # is (a) 2 and (b) 4 over time, immediately after coating, 1 hr, and 8 hrs. Insets are POM images of 1-day aged samples....................................................................................................................... 24 Figure 10. XRD patterns of #Ni(II)/C12E10, where the # is (a) 6 and (b) 8 over time, immediately after coating and 1 week of aging. The insets are POM images of 1week aged samples..................................................................................................... 25 Figure 11. XRD patterns of #Ni(II)/C12E10, where the # is (a) 10 and (b) 12 over time, immediately after coating, 5, 10, 15 and 20 minutes. Insets are POM images of 1-hour aged samples................................................................................................... 26 Figure 12. XRD patterns of #Ni(II)/C12E10, where the # is (a) 15, (b) 20 (c) 25, and (d) 30 over time, immediately after coating, 5, 10, and 20 minutes......................... 27 xi Figure 13. SEM images of (left) thin film and (right) drop-cast film of m-NiO....... 28 Figure 14. XRD patterns of the calcined samples of spin coated (bottom) and drop casted (top) m-NiO at 300 oC..................................................................................... 29 Figure 15. Photos of the clear solutions at various concentrations and corresponding thin films obtained after calcination at 300oC starting from 2 to 30 salt/surfactant mole ratio (left to right).............................................................................................. 30 Figure 16. XRD patterns (top to bottom) of m-NiO-#-300, where # is (a) 2, 4, 6, and 8 and (b) 10, 12, 15, 20, 25, and 30............................................................................ 31 Figure 17. SEM images of (left) m-Ni(OH)2-2-300 and (right) m-NiO-15-300........ 32 Figure 18. XRD patterns of the calcined samples at 350oC (bottom to top) m-NiO-2, m-NiO-4, m-NiO-6, and m-NiO-8............................................................................. 33 Figure 19. (a) N2(77 K) adsorption desorption isotherms of m-NiO-2-350, m-NiO-4350, m-NiO-6-350, m-NiO-8-350, and m-NiO-10-300 and (b) pore size distribution plots (obtained from the desorption branches) of m-NiO-2-350, m-NiO-4-350, mNiO-6-350, m-NiO-8-350, and m-NiO-10-300......................................................... 34 Figure 20. (a) N2(77 K) adsorption desorption isotherms of m-NiO-12-300, m-NiO15-300, m-NiO-20-300, m-NiO-25-300, and m-NiO-30-300 and (b) pore size distribution plots (obtained from the desorption branches) of m-NiO-12-300, m-NiO15-300, m-NiO-20-300, m-NiO-25-300, and m-NiO-30-300.................................... 35 Figure 21. Photos of the m-NiO-10 thin films obtained after calcination at different temperatures starting from 250 to 500oC (left to right).............................................. 37 Figure 22. XRD patterns of the m-Ni-10-250, m-NiO-10-300, m-NiO-10-350, mNiO-10-400, m-NiO-10-450, and m-NiO-10-500, bottom to top.............................. 38 Figure 23. (a) N2(77 K) adsorption desorption isotherms and (b) pore size distribution of (I) m-NiO-10-300, (II) m-NiO-10-350, (III) m-NiO-10-400, (IV) mNiO-10-450, and (V) m-NiO-10-500......................................................................... 40 xii Figure 24. Correlation of BET surface area and particle size: (a) surface area change with temperature and (b) particle size change with temperature............................... 41 Figure 25. SEM images of m-Ni-10-250 at different magnifications, scale bars are (left) 40 µm and (right) 20 µm................................................................................... 42 Figure 26. SEM images of m-NiO-10-300 at different magnifications, scale bars are (a) 40 µm, (b) 5 µm and (c) 2 µm.............................................................................. 42 Figure 27. SEM images of (a) m-NiO-10-350 (scale bar is20 µm), (b) m-NiO10-350 (scale bar is 500 nm), (c) m-NiO-10-400 (scale bar is10 µm), (d) m-NiO-10-400 (scale bar is 500 nm), (e) m-NiO-10-450 (scale bar is20 µm), (f) m-NiO-10-450 (scale bar is 500 nm), (g) m-NiO-10-500 (scale bar is 40 µm), and (h) m-NiO-10-500 (scale bar is 500 nm).................................................................................................. 43 Figure 28. TEM images of (a) m-NiO-10-300 (scale bar is 50 nm), (b) m-NiO-10300 (scale bar is 10 nm), (c) m-NiO-10-400 (scale bar is 50 nm), (d) m-NiO-10-400 (scale bar is 10 nm), (e) m-NiO-10-500 (scale bar is 50 nm), and (f) m-NiO-10-500 (scale bar is 5 nm)...................................................................................................... 44 Figure 29. XRD patterns of the m-NiO-10-300 from (a) aged gel and (b) aged solution....................................................................................................................... 45 Figure 30. (a) N2(77 K) adsorption desorption isotherms and (b) pore size distribution of m-NiO-10-300 from aged mesophase and m-NiO-10-300 from aged solution....................................................................................................................... 46 Figure 31. (a) 2nd CV and (b) 600th CV of m-NiO-10 electrodes calcined at (I) 300, (II) 350, (III) 400, (IV) 450 and (V) 500 oC............................................................... 48 Figure 32. Overall change in peak current at around 0.6 V over cycling of electrodes prepared at (I) 300, (II) 350, (III) 400, (IV) 450 and (V) 500 oC............................... 49 Figure 33. CVs of the m-NiO-10-400 (I) 1st and (II)50th, and (III) 1st cycle after recalcination of (II).................................................................................................... 51 xiii Figure 34. CV of Ni(OH)2 prepared at 250 oC........................................................... 52 Figure 35. Schematic representation of the mesoporous NiO before and after oxidation-reduction cycles with surface composition: (I) NiO surface before cycling, (II) NiO with NiOOH on the surface (black color), (III) NiO with Ni(OH)2 on the surface (green color), (I) Schematic representation of electrochemical cell with NiO electrode before and after CV.................................................................................... 53 Figure 36. 220 XRD line of m-NiO-10-400 (I) before and (II) after 1000 CVs........ 54 Figure 37. XPS spectra of m-NiO (a) before and (b) after CV (1000 cycle)............ 55 Figure 38. XRD patterns of (I) α-Ni(OH)2 just after calcination at 250 oC, and (II) βNi(OH)2 after aging (I) in base for 10 minutes........................................................... 57 Figure 39. Photos of m-NiO thin films obtained at 300 oC(I) right after calcination, (II) after oxidation cycle, (III) after reduction cycle.................................................. 58 Figure 40. UV-Vis spectra of m-NiO calcined at 300 oC, (I) fresh sample, (II) the same sample treated with NaBH4 solution and (II) to (III) washed and aged under ambient condition for bottom to top 5, 10, 25, 45, 60, and 300 min.......................... 59 Figure 41. Electrochromic behavior of (I) m-10-NiO-300, (II) m-10-NiO-400, (III) m-10-NiO-500, absorbance versus time plot of voltage intervals of -400 to 600 mV at different wavelength of 585 nm (black), and 886 nm (red)................................... 60 Figure 42. Electrochromic behavior of m-NiO-10-300, absorbance versus normalized time plot of voltage intervals of (I) -500 to 500 mV, (II) -500 to 400mV, (III) -500 to 345mV, (IV) -500 to 150 mV. And (V) 150 to 500 mV............................................ 62 Figure 43. XRD patterns of (a) 6(Ni(II)+Co(II))/C12E10 mole ratio mesophase over time, immediately after coating, 10 and 30 minutes and (b) 25(Ni(II)+Co(II))/C 12E10 mole ratio mesophase immediately after coating, 5 and 15 minutes. Insets are POM images of (a) fresh (b) 15 minutes aged samples....................................................... 63 xiv Figure 44. XRD patterns (bottom to top) of m-NiCo2O4-#-250, where # is 6, 8, 10, 12, 15, 20, and 25....................................................................................................... 65 Figure 45. SEM images of (a) m-NiCo2O4-6, (b) m-NiCo2O4-15 (c) and m-NiCo2O425, scale bars are 10 µm............................................................................................. 66 Figure 46. N2(77 K) adsorption desorption isotherms of (a) m-NiCo2O4-6-250, mNiCo2O4-8-250, and m-NiCo2O4-10-250 and (b) m-NiCo2O4-12-250, m-NiCo2O415-250, m-NiCo2O4-20-250, and m-NiCo2O4-25-250, and pore size distribution plots (obtained from the desorption branches) of (c) m-NiCo2O4-6-250, m-NiCo2O4-8-250, and m-NiCo2O4-10-250 and (d) m-NiCo2O4-12-250, m-NiCo2O4-15-250, mNiCo2O4-20-250, and m-NiCo2O4-25-250................................................................. 67 Figure 47. XRD patterns (subtracted background) of the m-NiCo2O4-10-250, mNiCo2O4-10-300, m-NiCo2O4-10-350, m-NiCo2O4-10-400, m-NiCo2O4-10-450, and m-NiCo2O4-10-500 (bottom to top)........................................................................... 69 Figure 48. (a) N2(77 K) adsorption desorption isotherms and (b) pore size distribution of (I) m-NiCo2O4-10-250, (II) m-NiCo2O4-10-300, (III) m-NiCo2O4-10350, (IV) m-NiCo2O4-10-400, (V) m-NiCo2O4-10-450, and (VI) m-NiCo2O4-10-500..................................................................................................................................... 70 Figure 49. SEM images of (a) m-NiCo2O4-10-250 at 5 µm, (b) m-NiCo2O4-10-250 at 1 µm; (c) m-NiCo2O4-10-350 at 5 µm, (d) m-NiCo2O4-10-350 at 1 µm; (e) mNiCo2O4-10-450 at 5 µm, (f) m-NiCo2O4-10-450 at 1 µm........................................ 72 Figure 50. 5th CV of m-NiCo2O4-10 electrodes calcined at 250, 300, 350, 400, 450, and 500 oC.................................................................................................................. 73 Figure 51. Tafel slope of m-NiCo2O4-10 electrodes, calcined at 250, 300, 350, 400, 450, and 500 oC.......................................................................................................... 74 Figure 52. (a) (I) 5th and (II) 100th CVs of m-NiCo2O4-10-250; (b) (I) 5th and (II) 100th CVs of m-NiCo2O4-10-350 electrodes. (c) Tafel slopes of m-NiCo2O4-10 electrodes calcined at 250 and 350 oC after 100 cycles............................................. 75 xv Figure 53. XRD pattern of m-NiO on silica template at 450 oC................................ 80 Figure 54. (a) N2(77 K) adsorption-desorption isotherms and (b) pore size distribution of m-NiO on silica at 450 oC.................................................................. 81 Figure 55. SEM images of (a) m-NiO-350 (scale bar is 10 µm) and (b) m-NiO/SiO2350 (scale bar is 500 nm)........................................................................................... 81 xvi List of Tables Table 1. Composition of the clear solutions used for the preparations of mesoporous NiO films.......................................................................................................................... 17 Table 2. Composition of the clear solutions used for the preparations of mesoporous NiCo2O4 films.................................................................................................................. 19 Table 3. N2 (77K) adsorption-desorption data of m-NiO-#-XXX samples (# is Ni/C12E10 mole ratio and XXX is calcination/annealing temperature in Celsius)........... 36 Table 4. Particle size of m-NiO-#-XXX samples (XXX is calcination/annealing temperature in Celsius).................................................................................................... 39 Table 5. N2(77K) adsorption-desorption data of m-NiO-#-XXX samples (XXX is calcination/annealing temperature in Celsius)................................................................. 39 Table 6. N2(77K) adsorption-desorption data of m-NiO-10-300 from aged mesophase and aged solution.............................................................................................................. 47 Table 7. Temperature dependent capacitance of m-NiO-10-XXX electrodes, where XXX calcination temperature.......................................................................................... 56 Table 8. N2 (77K) adsorption-desorption data of m-NiCo2O4--XXX samples (# is Ni+Co/C12E10 mole ratio and XXX is calcination/annealing temperature in Celsius).... 68 Table 9. N2 (77K) adsorption-desorption data of m-NiCo2O4-10-XXX samples (XXX is calcination/annealing temperature in Celsius).............................................................. 71 Table 10. Composition of the clear solutions used for the preparations of mesoporous NiO/SiO2 films................................................................................................................. 79 xvii List of Abbreviations LC : Liquid Crystal LLC : Lyotropic Liquid Crystal EISA : Evaporation Induced Self Assembly MASA : Molten salt Assisted Self Assembly XRD : X-ray Diffraction POM : Polarized Optical Microscopy SEM : Scanning Electron Microscopy TEM : Transmission Electron Microscopy XPS : X-ray Photoelectron Spectroscopy BET : Brunauer, Emmett and Teller JCPDS : Joint Committee on Powder Diffraction Standards PDF : Powder Diffraction File WE : Working Electrode RE : Reference Electrode CE : Counter Electrode FTO : Fluorine doped Tin Oxide NHE : Normal Hydrogen Electrode CV : Cyclic Voltammetry xviii CHAPTER 1 1.INTRODUCTION 1.1.General methods of synthesis of mesoporous metal oxides A lot of attention has been devoted on porous inorganic materials towards controlling their pore sizes, pore’s architecture and various applications, like catalysis, drug delivery, energy storage etc.. Mesoporous materials are the inorganic materials that have pore sizes between 2 and to 50 nm. Kresge et al. discovered M41S family of mesoporous silica for the first time. Presence of pores, channels and cavities provide these materials high surface area and applicability in various fields. By playing with the composition and pH of the synthesis media, different structures of mesoporous silica have been fabricated: hexagonal, cubic and lamellar. A charged cationic surfactant, cetyltrimetyl ammonium bromide (CTAB), and tetraethylorthosilicate (TEOS) were used. The pore size has been controlled between 2 and 5 nm with a typical surface area of around 1000 m2/g. Another method for the synthesis of mesoporous silica molecular sieves, using a different nonionic surfactants (pluronics, EOnPOmEOn, where EO is ethylene oxide and PO is propylene oxide), was discovered by Bagshaw et al.. Resulted mesoporous silica had disordered channel structures with uniform pores ranging from 2.0 to 5.8 nm. It was one of the first attempts to use liquid crystalline templating to synthesize mesoporous silica. However, the mesoporous silica materials have their own limitations. They are not chemically active and pore walls are amorphous which limit their applications. So there was a need to produce non-silica mesoporous materials, namely mesoporous transition metal oxides, which might have wider applications. 1 So later, the method was expanded for synthesis of metal oxides and mixed metal oxides, such as TiO2, ZrO2, Ta2O5, SiAlO3, SiTiO4. This was the first example of using P123 (EO20PO70EO20) as a template. Corresponding metal alkoxides (M(OR)4) were used as the metal precursors. The resulted mesoporous metal oxides had high surface area with large pores. Later, this process was adopted to carry in a nonaqueous media, since the presence of water makes the hydrolysis and condensation of these precursors much faster that makes the metal oxide particle large and difficult to assemble with surfactant/micelles. As a result, mesoporous solids with large pores and thick walls have been synthesized. These studies opened paths for future possibilities for the synthesis of other mesoporous metal oxides and sulfides. Another well-known method to produce mesoporous transition metal oxide is thermal decomposition of an oxalate precursor. Varity of metal oxides, such as Fe2O3, CoFe2O4, NiFe2O4, MnxOy, and NiO were fabricated by simply calcining corresponding metal oxalate crystal to obtain mesoporous transition metal oxide. This method is quite popular as it is environmentally friendly and has a low cost. However, the pores of these materials are non-uniform in shape and size that may limit their applications. Everything so far mentioned above was the first and general attempts to synthesis mesoporous materials and metal oxides. Generally, there are two main synthesis pathways to produce ordered mesoporous materials, soft templating and hard templating. The pros and cons of both and recent synthesis methods will be explicitly reviewed in the following chapters. 1.2. Synthesis of mesoporous metal oxides using soft templates Soft templating method of synthesis mesoporous metal oxides is one of the earliest attempts to fabricate mesoporous materials. Mostly, cationic or anionic surfactants were used like alkyltrimethylammonium halides and C16H33SO3Na,. The major drawback of this method is that the structure of the porous material is not stable to calcination. Many metal oxides, like TiO2 and Nb2O5, have been successfully synthesized by soft templating root and the surfactant was removed by calcination. In addition to above methods, ligand assisted method has also been used for the synthesis of mesoporous 2 metal oxides. Hexagonal TiO2 was first mesoporous transition metal oxide that has been synthesized by using sol gel method. A mixture of titanium alkoxide and phosphate surfactants was used as a precursor solution, and acetylacetone was used for hydrolysis of titanium alkoxide. Later that method was called ligandassisted method, and was applied to produce mesoporous oxides like tantalum pentoxide and zirconium dioxide. Ordered semicrystalline mesoporous metal oxides were also fabricated by using soft templating method, namely evaporation induced self-assembly (EISA) process. The EISA method allows production of ordered mesoporous transition metal oxides films and powders. Initial stage of the EISA process is a self-assembly process of surfactant and inorganic ingredients into an ordered mesostructures. The selfassembly means self-organization of materials through different types of interactions like Vander Waals forces, hydrogen bonding etc.. In that process, organic surfactants molecules, such as poly(ethylene oxide)-b-polystyrene copolymer, that have hydrophobic and hydrophilic ends and assemble into micelles in solvent media (water, ethanol or another polar solvent). These micelles possess different structures like spherical or cylindrical. For shape of the micelles, concentration of the surfactant is very critical, as, once particular concentration of micelles in the precursor solution is reached, micelles, upon evaporation of solvent, self-assemble into different types of mesophases, like hexagonal, lamellar or cubic. By playing with concentration of inorganic precursor and organic surfactant, different types of mesophases could be obtained. Evaporation of solvent can be achieved by spin coating, drop casting, dip coating or spray coating, –, The schematics of EISA process is represented in the Figure 1. Figure 1. Schematics representation of EISA method. 3 Many mesoporous metal oxides like TiO2, Al2O3, SnO2, WO3, HfO2 , SiAlOy, and ZrTiOy were synthesized via EISA method using poly(alkylene oxide) block copolymers as template,. However, the EISA pathway has some limitations, as it is hard to control condensation process because some metal precursors are too reactive and obtained material is not mesoporous. Usually, for many transition metal salts, the hydrolysis and condensation processes are very slow that also makes it hard to use EISA method. The surface area of these metal oxides, produced from this method, is not always high enough that limits their applicability. To sum up, the advantage of soft templating is that the templates are not expensive and commercially available. The pore sizes, pore-walls-thickness, -crystallinity, and composition, and surface area can be easily controlled, as they depend on the nature of the used template and its chemical composition. However, mostly the synthesis in the sol gel process proceeds through hydrolysis and condensation reaction and it is sometimes difficult to control the synthesis steps that may require high temperature treatments. The reaction temperature and humidity could be an issue to assemble the growing inorganic units into mesostructures, especially in the synthesis of transition metal oxides. In those cases, a hard-templating method may be more advantages. 1.3.Synthesis of mesoporous metal oxides using hard templating method Large variety of highly ordered mesoporous materials were fabricated using hard templating method, also known as nano-casting,. In soft templating method, the self-assembly of surfactant molecules played critical role, in nano-casting, precursor solution just replicates the shape of the mesoporous template. In this method, the hard template e.g. mesoporous silica or carbon, is pre-synthesized. Then the inorganic precursor solution is infiltrated into the mesoporous structure of the template. After that, the material is calcined and washed to remove the hard template to obtain the desired mesoporous material. The schematics of the hard templating method is provided in the Figure 2. 4 Figure 2. Synthesis route for the hard templating to produce porous mesostructures. One of the first templates used was mesoporous aluminum oxide prepared by anodic oxidation. Packed nanowires of metals have been produced in the pores of around 100 nm. This opened a room to fabrication of other nanomaterials. Later, the method was applied to synthesize mesoporous carbon CMK-1 by using mesoporous silica as the hard template. It was the first example of ordered mesoporous carbon synthesized using hard templating. That carbon possessed uniform pore size distribution with pore size of 3 nm. Removal of the silica template is done by etching it with NaOH or HF solutions, which resulted mesoporous carbon replicates of the structure of the template. However, the synthesized nanowires are always connected with small channels as all hard templates have some disordered pores to make sure that replicated nanoarrays are connected with each other to have a stable structure. Che et al. fabricated the first mesoporous transition metal oxides using hard template mesoporous silica, SBA-15. Chromium oxide nanowires were obtained by infiltration of K2Cr2O7 into a mesoporous silica template that was removed by HF solution. The obtained oxide had an ordered three dimensional structure with pore size of 3.4 nm. Later same group synthesized ordered three dimensional hexagonal mesoporous tungsten oxide using the same template and method. Another hard template is mesoporous carbon aerogel to make mesoporous metal oxide that was introduced by Li et al. in 2004. The precursor solution is usually made up of a magnesium nitrate salt. Incorporation of metal ions species, followed by a calcination at 600 oC produces mesoporous magnesium oxide with a 3D pore structure and a surface area of 150 m2/g. 5 The method has been expanded to produce many mesoporous metal oxides,. Two different templates, KIT-6 and SBA-15, were compared and for the first time used in synthesis of mesoporous SnO2. This system produced nanowires with a diameter of 6 nm and showed a good capacitance properties. Mesoporous Co3O4 was also attempted to synthesize using the same templates, mentioned above. A highly ordered mesoporous structure was obtained with a pore size of 3 nm. After that, the method became universal and opened many possibilities for the synthesis of many other metal oxides using mesoporous silica as hard template. Later, Shopsowitz et al. introduced a new class of mesoporous materials with a chiral pore structures, templated by a lyotropic liquid-crystalline phase of nanocrystalline cellulose (NCC). The cellulose is condensed on a silica template. Then, TiO2 was formed on the silica template with a chiral orderings, and the porosity of obtained on titanium dioxide is determined by the porosity of silica template. The main advantages of hard templating or nano-casting is that it is possible to control the mesostructure of the desired material by choosing a right hard template with a desired mesostructure. Also, the temperature resistance of most of the silica templates makes them desirable for producing more crystalline material with a high surface area. However, to remove the templates, HF or NaOH must be used, so the metal oxide must be stable to those reagents. This limits the choice of metal oxides that one can synthesize. Silica might also react with the precursor solution or later in the calcination to produce metal slicates, so this method cannot be applicable to all transition metal oxides (ZnO, Al2O3). And, more importantly, unfortunately hard templating is not a one step process and it is usually an expensive method to apply. Therefore, new methods are required to synthesize metal oxides. 1.4. Lyotropic liquid crystal templating (SLCT) and Molten Salt Assisted Self Assembly (MASA) There are two types of liquid crystals: thermotropic liquid crystal (TLC) and lyotropic liquid crystal (LLC). TLC type of structure can be formed by different types organic molecules and their formation depends on the heat, that is why they are called thermotropic. Thermotropic liquid crystals appear at a particular temperature range and usually observed in certain organic compounds with a specific 6 structure. However, we will not discuss thermotropic LCs any further. Because, it is out of scope of this thesis. The LLC structures are usually formed by amphiphilic molecules, that have hydrophilic and hydrophobic ends. These molecules are also known as surfactants. Depending on the structure and concentration of the surfactant, they can form lyotropic liquid crystal. The LLC mesophases consist of at least two components, usually a solvent molecule and surfactant together assembles into LLC phases. In the LLC phase, the surfactant molecules are aggregated into micelles like structure with one end residing in the core and the other segment is interacting with the solvent, depending on the polarity of the solvent. As it was already mentioned, surfactants are compounds that have both polar and nonpolar components.. The amount of solvent in the structure of LLC is also critical. Solvent can be water, ionic liquid or hydrated transition metal salt,.Therefore, the LLC mesophase is very dynamic and depends on concentration of surfactant and temperature. At a specific surfactant to solvent ratio, the LLC mesophase forms. Before going into details, there is a need to give a little insight on the concept of liquid crystals (LC). The LC is a state of matter that has both properties of solid and liquid. Usually liquid crystals have specific defect structure and orientation that can be characterized by a polarized optical microscope if it is an anisotropic phase. However, the LC may also have isotropic phases, such as cubic and disordered phase that can be detected by small angle XRD measurements. The difference of liquid crystal from solids and liquid is schematically presented in Figure 3. Figure 3. Illustration of orientational order in solids, liquid crystals and liquids. 7 Certain organic molecules or aggregates of surfactants (micelle) have some order in the LC phase. This makes the LC phase like a solid, however it is also fluidic that is similar to a liquid. Lyotropic liquid crystalline (LLC) templating was introduced by Attard et al. in 1995 by synthesizing mesoporous silica monolith in liquid crystalline mesophase. TEOS was used as a silica precursor and oligoethylene oxide C12EO8 as a non-ionic surfactant. They demonstrated for the first time that the mesostructure of the LLC can be transformed to a solid. The method has been introduced as true liquid crystalline templating (TLCT). The material obtained was highly ordered mesoporous silica with pore size of around 3 nm. Later, TLC has been employed to produce first examples of mesostructured metals and metal sulfides by Attard’s groups and others. For example, later in 1997 mesostructured platinum was synthesized using LLC approach by the same group. The surface area was around 20 m2/g with a pore size varying from 1.7 to 10 nm. Similarly, ordered mesoporous tin and Pt/Ru alloy were fabricated using the same method. Pore diameter was around 5 nm in both cases,. Along with metals and metal alloys, variety of metal oxides and sulfides were also fabricated via LCC approach,. Hexagonal and lamellar structures of CdS amd ZnS have been synthesized with pore sizes ranging from 7 to 10 nm. Mesoporous metal oxides, including TiO2, ZrO2, Al2O3, Nb2O5, Ta2O5, WO3, HfO2, SnO2, and mixed oxides SiAlO3.5, SiTiO4, ZrTiO4, Al2TiO5 and ZrW2O8 have been synthesized using lyotropic liquid crystal templating and well characterized. The obtained materials had ordered structures with pore diameters of around 14 nm, and were thermally stable. The main advantages of LLC approach are that the original synthesized mesoporous material replicates the structure and symmetry of the fresh mesophase, which allows to control pore size distribution and pore diameters by playing with surfactant and precursor concentration. The mesostructured solid is the replica of the LLC mesophase. However, the TLCT process has its own limitations, such as transition metal salts as inorganic precursors in large amounts don’t participate in the self-assembly process which allows to use only little amount of salt, and it makes complicated to form film or monolith structure. Also, upon evaporation of solvent, 8 the mesophase is becoming not stable. So new approaches were needed to fabricate mesoporous metal oxides. A new lyotropic liquid crystalline mesophase was introduced by Dag’s research group in 2001. The new mesophase consist of just a salt and surfactant. The salts could be many first row transition metal nitrates ([Co(H2O)6](NO3)2, [Ni(H2O)6](NO3)2, [Zn(H2O)6](NO3)2, and [Cd(H2O)4](NO3)2) and the surfactant is an oligo(ethylene oxide). The LLC phases that were formed between non-ionic oligo(ethylene oxides) surfactants and transition metal aqua complexes salts have been investigated by changing the salt to surfactant ratio, salt and surfactant type. Salt species play important roles and act as a second component (solvent) of the LCC phase. The coordinated water molecules enforces the assembly of surfactant molecules into micelle structure that come together to form hexagonal and cubic mesophases. Different nonionic surfactants, pluronics (L64, P65, and P123) were used to form transition metal salt lyotropic liquid crystal mesophases. It has been established that the amount of free water and coordinated water in transition metal nitrates plays role in formation of stable mesophase. However, not only nitrate salts were used as precursors. Along with the different surfactants, effect of counter ion of inorganic precursor salt has been investigated. It was established that ion density is important in the formation of mesophase. It has been established that solubility of surfactant in water depends on the ion salt present in the system (Hofmeister Series). So, the stability of the LC mesophase depends on hydrophilicity of nonionic surfactant, which depends on anions and coordination of anions to a metal ion. The effect of anions and cations to the salt-surfactant LLC mesophases have been investigated in many studies in our group. However, as it was already mentioned, the LLC mesophases are very sensitive to anions, and unfortunately do not hold enough salt species in the structure, so, a charged surfactant, CTAB, was introduced to enhance the hydrophobicity of the core and hydrophilicity of the EO shell so mesophase can keep high salt concentrations in the mesophase. The mixture of two surfactants, a non-ionic and a cationic(C12EO10-CTAB and C12EO10-SDS), and [Zn(H2O)6](NO3)2 formed lyotropic liquid mesophase, and the salt to surfactant ratio was increased up to 8 salt/surfactant 9 mole ratio, which is quite high compared to other LLC mesophase compositions investigated before. The charged surfactant interacts with the non-ionic surfactant and assemble together to form stable mesophase at such high salt concentrations without leaching out salt crystals after free water evaporates. The stability of mesophase can be controlled by increasing amount of CTAB or SDS in the media. Based on this knowledge, it was found out that, confining salt species into a nanospace decreases the melting point of salt and prevents crystallization of salt out of the mesophase, even though salt concentration is very high. That is how the molten salt assisted self-assembly (MASA) has been introduced to synthesize mesoporous metal titanates (Li4Ti5O12, MnTiO3, CoTiO3, CdTiO3, Zn2TiO4, etc.). In the MASA process, two surfactants,(a charged and nonionic) and two solvents (salt and a volatile solvent) are needed. In the synthesis of mesoporous titanates, the titania source undergoes hydrolysis and condensation reactions in the LLC mesophase of salt-surfactant at low temperatures to form a mesostructured solid that can be heat treated to form the mesoporous titanates. Prior to calcination, the mesostructure is very stable and holds the salt species in their molten phase ,. In one of the recent work, a mesoporous LiCoO2 and LiMn2O4 have been synthesized using MASA approach. In that study, the MASA method has been modified by replacing CTAB that undergoes reaction with salt species to form (CTA)2[MBr4] crystals with CTAN (N stands for nitrate) to avoid MBr2 impurities in the final product. The formation and phase separation of (CTA)2[MBr4] crystals produce first MBr2 crystals at low temperatures and at higher temperatures metal oxides in their bulk form in the calcination process and contaminates the product with low surface area materials. Therefore, the (CTA)2[MBr4] formation must be avoided. CTAN, as a charge surfactant, has been used to avoid these formations to produce a more homogenous mesoporous material. However, CTAN require a tedious and expensive synthesis procedure. Fortunately, these formations in the nickel case were limited and did not affect the process; therefore, CTAB was used as a charge surfactant throughout this thesis work. Considering all the mentioned details of the process, the MASA process is one of the advantageous methods to produce mesoporous materials and it is quite flexible such 10 that it can easily be adopted to other metal oxides. Here, in this thesis we introduce two of those materials, namely mesoporous nickel oxide and nickel cobaltite. It allows playing with composition of a precursor solution, and correspondingly changing the structure of the resulting mesoporous material. Since large amounts of salt is accommodated into a mesophase, it makes possible to produce mesoporous thin films and monoliths,. Also, it is a one pot synthesis method and does not require any sophisticated fabrication routes. 1.5. Mesoporous Nickel Oxide and Nickel Oxide Nanoparticles. Recently, mesoporous and also nanoparticles of metal oxides attracted a lot of attention in variety of applications due to their optical, catalytic, and electrochemical properties, such as supercapacitors, electrochromic devices, solar cells, gas sensors, batteries etc.,. Nickel oxide being a p-type semiconductor, and depending on synthesis route can possess high surface area is used as electrochromic device, supercapacitor, electrode, catalyst and in photovoltaic devices,. As it was already mentioned, in this thesis, the MASA approach was employed to synthesize mesoporous nickel oxide. Let us also briefly mention some other synthesize routes of NiO thin films and nanoparticles. One of the most familiar methods to fabricate NiO is a sol-gel method. Spherical nanoparticles of NiO were produced by using nickel nitrate hexahydrate precursor solution of,. The surface area of the nickel oxide synthesized by sol-gel route was 322 m2/g. Another well-known route is a wet-chemical synthesis method to produce nickel oxide nanoparticles using nickel chloride hexahydrate solution and sodium hydroxide as a precipitating agent. A very high surface area of 377 m2/g for NiO nanosheets with a nanosheet thickness of around 2 nm was achieved by this method. Nanorods, nanosheets, spherical nanoparticles of 96 nm of NiO particles have also been fabricated using a hydrothermal method,. This method has been conducted in aqueous solution under a high temperature and high pressure. By varying those parameters the morphology of the nickel oxide can be controlled. Method, like microwave heating, has been employed as well by Meher et al. to fabricate highly porous nickel oxide spheres. This method was very fastquick and efficient compared to other above mentioned methods. Nano-flowers of nickel 11 oxide with a 5 nm thickness have been fabricated by microwave method with a surface area of 125 m2/g. To summarize, generally the synthesis method dictates on the morphology of nickel oxide and accordingly nickel oxide can possess different properties for different applications. For instance, smaller particle size and high surface area ensures that nickel oxide can be used as a supercapacitor as capacitance depends on the dielectric layer and dielectric layer depends on surface area. Electrical and optical properties of NiO also depends on the particle size,. Band gap of NiO depends on the calcination temperature and it decreases with increasing calcination temperature. Electrochemical behavior of the NiO electrode was investigated by cyclic voltammetry technique using a three-electrode cell, consisting of a reference electrode, working electrode and counter electrode in a basic electrolyte solution. Working electrode is usually the analyzed material, reference electrode calibrates the applied voltage and counter electrode ensures the other half-reaction and completes the circuit. Capacitance can be calculated from the cyclic voltammograms using the following formula: Where, C – capacity of working electrode, S – scan rate, i – average current, and m mass of electrode. Depending on the synthesis route and morphology, nickel oxide showed different capacitance values. For example, NiO nanoflakes synthesized by wet chemical synthesis method showed a specific capacitance of around 600 F/g, which is considered to be very high. Xing et al. did temperature dependent capacitance measurement and it was established that with increasing calcination temperature, the capacitance of NiO nanospheres fabricated by hydrothermal route is increasing. The maximum specific capacitance reached was 960 F/g from nickel oxide nanotubes, fabricated by microwave method. Apart from being good electrode material, NiO can also be used in other applications, like electrochromism. Nickel oxide turns dark brown (almost black) upon oxidation to NiOOH (Ni3+) and colorless (bleached) upon complete reduction 12 back to Ni2+. Electrochromism is a reversible change of optical properties under a potential window. Electrochromic windows have been fabricated and used as smart windows. Plenty of research has been done in this area using nickel oxide. One of the earliest works on electrochromic nickel oxide was done by Carpenter et. al using an electrodeposited film on FTO substrate with a thickness of less then100 nm. The potential window was between 0.0 and 0.6 V. Contrast between bleached and colored state was measured using absorption spectroscopy and displayed almost 0.8 absorbance. However, cycling the film deteriorated and the contrast was significantly reduced. Garcia-Miquel et al. attempted to synthesize a NiO film by sol-gel method for electrochromic application. A homogenous thin film on ITO substrate with a thickness 100 nm was produced and showed good contrast even after 100th in a voltage range of 0.2 to 1.0 V. The film was quite reversible but after 100th cycle, the contrast was reduced, as the film was not stable in the solution. Another method to produce nickel oxide film for electrochromic application is a chemical vapor deposition, where the film thickness can be varied between 500 and 1000 nm. The applied voltage range was from -0.5 to 1.7 V vs SCE. The film was exposed to 1000 bleaching/darkening cycles, and showed a good reversibility. Another NiO film with a thickness of 500 nm was fabricated over a ITO surface by magnetic spattering method. Electrochromic measurement was conducted at a voltage range of 0.5 to 0.65 V vs Ag/AgCl in KOH. Considerable contrast was observed even after 1000th cycle telling that the film quality did not change upon cycling. In this thesis work, cyclic voltammetry and electrochromic measurements will be used as characterization techniques to better understand electrochemical properties of mesoporous nickel oxide fabricated by MASA process. 1.6. Mesoporous Nickel Cobaltite and Nickel Cobaltite Nanoparticles Spinel NiCo2O4 is generally known as a good supercapacitor. There are many investigations on this material in the literature over the years. To fabricate nickel cobaltite thin film or nanoparticles, variety of methods have been developed: such as sol-gel , hard-templating, electrodeposition, and hydrothermal methods. 13 As in the case of nickel oxide, a desired morphology is dictated by the synthesis method, and for the supercapacitors three-dimensional structure is more desired that it provides larger surface area. Wei et al. prepared nickel cobaltite at 200 oC with a high specific surface area and a pore size of around 4 nm, using simple sol gel method, with a specific capacitance of 1400 F/g. That capacitance was considered to be extremely high. A higher specific capacitance of 1128 F/g was reported by another group. This material had a pore size of around 11 nm and surface area of 32 m2/g, as the calcination temperature reached to 300 oC. Xiong et al. fabricated NiCo2O4 nanotubes with a high specific capacitance of 1696 F/g, using hard templating method. The structure of the obtained material is highly ordered and 3-dimensional, that ensured a high specific capacitance. Shem et al. attempted to use self-template method to fabricate hollow spheres of nickel cobaltite that had a specific capacitance of 917 F/g. Electrospinning method produced 2 dimensional nickel cobaltite with a capacitance of 1647 F/g. These nanotubes had a high surface area with an average pore size of 89 nm with an ordered porous structure. Electrodeposition method produced NiCo2O4 with very high specific capacitance of around 2500 F/g. The ultrathin morphology of oxide and 3D structure of nickel foam substrate provided this material with that outstanding super capacitive performance. In one of the most recent works, Yang et al. produced nickel cobaltite nanosheets on metal-organic framework-derived mesoporous carbon nanofibers with specific capacitance of 1632 F/g. As NiCo2O4 was coated on the surface of conductive substrate, it provided this material with high capacitance and long cycling durability. To sum up the differences between all these methods, it can be concluded that, templating method is the best method to produce NiCo2O4 for supercapacitor applications as it makes 2D and 3D structured material. Sol gel method is less desirable as it produces nanoparticles and makes the electrode fabrication complicated. Apart from being good supercapacitor, nickel cobaltite can also be used in other applications. Zhang et al. investigated mesoporous NiCo2O4 as counter electrode for dye-sensitized solar cells. Electrospinning synthesis method was used and 14 honeycomb structured oxide showed a better performance than nanotube ones due to a higher surface area. The performance of the electrode was as good as standard platinum counter electrode with a 7.09 % solar efficiency. Electrochemical catalytic performance of NiCo2O4 was investigated as well by Shi et al. Nanoneedles and nanosheets of nickel cobaltite were fabricated and compared in performance. Oxygen evolution reaction was more efficient on nanoneedle structured electrode, as it was richer in Co element and ensured a better surface contact with electrolyte. Li et al. have analyzed the property of nickel cobaltite to separate water from oil. The NiCo2O4 was coated on the nickel foam. Different structures showed different ability to separate water from oil, and nanoflakes coated nickel foam showed a better performance. Considering also that NiCo2O4 is a reusable material it has future possibilities in eco-friendly technologies. As NiCo2O4 showed excellent capacitive performance, it could also be used as a anode material for Li-ion batteries. Solvothermal method was used to synthesize nickel cobaltite microspheres with a surface area of 41 m2/g and pore size of 14.5 nm. The uniform pore size distribution allowed a fast Li ion transfer and showed excellent electrochemical performance and stability. Prathap et al. investigated electrocatalytic performance of nickel cobaltite on oxidation of methanol. The hydrothermal route was used to fabricate electrodes, and results were compared with NiO and Co3O4. Even though NiO showed higher surface area, the electrocatalytic performance of NiCo2O4 was better. In this thesis, the MASA approach was developed to synthesize mesoporous NiCo2O4. Electrochemical and other characterization techniques were used to show water oxidation and electrochemical performance of nickel cobaltite electrodes. 15 CHAPTER 2 2.EXPERIMENTAL PROCEDURE 2.1. Materials Nickel nitrate hexahydrate ([Ni(H2O)6](NO3)2) and cobalt nitrate hexahydrate ([Co(H2O)6](NO3)2) was used as a non-volatile solvent(s) and Ni(II) and Co(II) precursors, respectively. Cetyltrimethylammonium bromide ([(C16H33)N(CH3)3]Br, denoted as CTAB) was used as a charged surfactant in the media to accommodate high salt concentration and structure directing agent together with nonionic surfactant, 10 lauryl ether (CH3(CH2)11 (OCH2CH2)10OH, denoted as C12E10). All chemicals were purchased from Sigma-Aldrich and used without further purification. 2.2. Preparation of Ni(II) Solutions Solutions were prepared with different salt to surfactant mole ratios (from 2 to 30 [Ni(OH2)6](NO3)2/C12E10 mole ratio). Concentration of CTAB and C12E10 were kept constant (1:1 in all solutions) by changing the [Ni(OH2)6](NO3)2/C12E10 mole ratio. In all solutions, the amount of CTAB and C12E10 were 0.291 and 0.500 g, respectively. A more detailed composition information is provided below in Table 1. Ethanol was used as a primary solvent to homogenize the solutions, in which the ethanol amount was 5 ml in 2 to 12 salt/surfactant ratios to 10 ml in the 15 to 30 mole ratios. In a typical solution preparation, the following procedure has been used: first add the the desired amount of Ni(II) salt, 0.291 g CTAB, and 5 ml ethanol into a vial and stir the mixture for 15 min using magnetic stirrer to obtain a clear solution. Then, add 16 0.500 g of the non-ionic surfactant (C12E10) to the clear solution and stir for another 30 mins. 2.3. Preparation of Mesoporous NiO Films Above clear solutions were spread on glass slides via spin coating or drop casting methods to obtain fresh LLC mesophases. Drop casting produces thicker films. In contrast, the spin coated samples are thin films, and the thickness can be adjusted by controlling the spin rate or by the amount of ethanol in the solutions. Spin coating was done at a spin rate of 2000 rpm for 10 seconds that ensures an immediate evaporation of ethanol and gelation. Drop casting was employed by spreading a few drops of the above solution over the glass substrate. Then, it was kept 2-3 minutes under ambient conditions to fully evaporate the volatile solvent (ethanol) before inserting them into an oven for further heat treatment. Finally, the films were calcined at various temperatures (at 250, 300, 350, 400, 450, and 500 oC) to produce mesoporous nickel oxide (m-NiO) films. Calcination time was 1 hour at each temperature. Detailed schematic representation of the synthesis is given in Figures 4 and 5. Table 1. Composition of the clear solutions used for the preparations of mesoporous NiO films. Ni(II)/C12E10 Mole Ratio 2:1 4:1 6:1 8:1 10:1 12:1 15:1 20:1 25:1 30:1 Amount of [Ni(OH2)6](NO3)2 (g) 0.437 0.928 1.392 1.856 2.321 2.753 3.481 4.641 5.801 6.962 Amount of CTAB (g) Amount of C12E10 (g) Amount of Ethanol (ml) 0.291 0.291 0.291 0.291 0.291 0.291 0.291 0.291 0.291 0.291 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 5 5 5 5 5 5 10 10 10 10 17 Figure 4. Photographs and schematic representations of the preparation of Ni(II) solutions and calcination products. Figure 5. Photographs of the clear solutions with varying Ni(II)/C12E10 mole ratios, as shown on the vials. 2.4.Preparation of Ni(II) and Co(II) Mixed Solutions Solutions were prepared with different total salt (Ni(II) and Co(II)) to surfactant mole ratios (from 6 to 25). The nickel to cobalt salt ratio was kept 1:2 to make sure the calcination product is a spinel structure of NiCo2O4. Concentration of CTAB and C12E10 were kept constant at 1:1 ratio in all solutions and were used at amounts of 18 0.291 and 0.500 g, respectively. A more detailed composition information is given below in Table 2. Ethanol was used as a primary solvent to homogenize the mixtures. As in the case of the nickel solution preparation, higher salt ratios required more ethanol to obtain clear solutions. Thus, from 6 to 12 salt to surfactant mole ratios, the amount of ethanol to homogenize the mixtures was 5 ml, and from 15 to 25 10 ml of ethanol was used. The typical solution preparation is not different from the Ni(II) solution preparation: for example for 6 mole ratio, first add 0.464 g Ni(II) and 0.929 g Co(II) salts, 0.291 g CTAB, , and 5 ml ethanol into a vial and stir for 15 min using magnetic stirrer to obtain clear solution. Then, add 0.500 g non-ionic surfactant (C12E10) to the clear solution and stir for another 30 mins to obtain clear and homogeneous solutions. Accordingly, change the amount of Ni(II) and Co(II) amounts, as listed in Table 2, for the other solutions. Table 2. Composition of the clear solutions used for the preparations of mesoporous NiCo2O4 films. Co(II)+Ni(II)/C12 E10 Mole Ratio Amount of [Co(OH2)6](NO 3)2 (g) Amount of [Ni(OH2)6](NO3 )2 (g) 6:1 8:1 10:1 12:1 15:1 20:1 25:1 0.929 1.239 1.548 1.858 2.322 3.097 3.871 0.464 0.619 0.774 0.928 1.160 1.547 1.934 Amou nt of CTAB (g) 0.2908 0.2908 0.2908 0.2908 0.2908 0.2908 0.2908 Amou nt of C12E10 (g) 0.500 0.500 0.500 0.500 0.500 0.500 0.500 Amou nt of Ethano l (ml) 5 5 5 5 10 10 10 2.5. Synthesis of Mesoporous NiCo2O4 Films Above clear solutions were spread on glass slides via either spin coating or drop casting methods to obtain fresh LLC films or thicker gels, respectively. Thickness of the films can be varied by spin rate or by controlling the ethanol amounts in the solutions. The spin coating was done at a spin rate of 2000 rpm for 10 seconds. This ensures an immediate ethanol evaporation and gelation. Drop casting is employed by spreading a few drops of the solution over glass substrate. The drop cast coated samples must be kept for 2-3 min under laboratory condition before inserting them 19 into a preheated oven. This ensures the evaporation of ethanol from the media to form the gel mesophase. Then the films were calcined at various temperatures (at 250, 300, 350, 400, 450, and 500oC) to produce mesoporous nickel cobaltate (mNiCo2O4) films. Annealing time was 1 hour at each temperature. Detailed schematics of the synthesis is shown in Figure 6. Figure 6. Photographs and schematic representations of the preparation of the Co(II) and Ni(II) mixed solutions and calcination products. 2.6. Preparation of the Electrodes and Electrochemistry Setup Calcined nickel oxide and nickel cobaltate samples were analyzed using the following procedure. Fluorine doped tin oxide (FTO) glass was coated using the fresh Ni(II) or mixed Ni(II) and Co(II) solution using spin coating method at 2000 rpm. Then the freshly prepared sample was calcined at various temperatures starting from 250 o C to 500 o C. The prepared electrodes were further used for electrochemical characterization. The photographs of a set of electrodes, calcined at different temperatures are shown in Figure 7. The electrochemical cell components are: working electrode (WE) – NiO or NiCo2O4 coated FTO, reference electrode (RE) – Ag/AgCl, and a counter electrode (CE) –Pt wire, its schematic representation is shown in Figure 8. 20 Cyclic Voltammetry measurements were performed at a potential window of -0.4 V to 1.2 V with 50 mV/s scan rate (or at various scan rates, depending on question, see latter in the results and discussion section) using Gammry 750 (PCI4G750-49046). o o o 300 C 400 C 500 C Figure 7. Photographs of the freshly prepared mesoporous nickel oxide electrodes on the FTO glass. Figure 8. Electrochemical cell and components in a 1 M KOH solution. The spectrolelectrochemical measurements were conducted in a standard quartz cuvette. A fiber optic Gamry Instruments SPECTRO-115E spectrometer fitted with a Gamry Instruments Tungsten/Deuterium source was used to collect the UV-Vis spectra. 21 2.7. Instrumentation 2.7.1. Powder x-Ray Diffraction (PXRD) Powder x-ray diffraction (XRD) patterns from the drop cast coated and calcined samples (wide angle region) and spin coated fresh samples (small angle region) were collected using Rigaku Miniflex diffractometer, equipped with a Cu Kα (λ=1.54056 Å) x-rays source, operating at 30 kV/15 mA and a Scintillator NaI (T1) detector with a Be window and Pananalytical X’Pertpro Multipurpose x-ray diffractometer, equipped with a Cu Kα (λ = 1.5405 Å) x-rays source, operating at 45 kV/40 mA. 2.7.2. Polarized Optical Microscopy (POM) POM images of the fresh and aged gel phases were recorded using ZEISS Axio Scope A1 polarizing optical microscope. 2.7.3. N2 Adsorption Desorption Measurements N2 adsorption-desorption isotherms were collected using Micrometerics Tristar 3000 automated gas adsorption analyzer in the range of 0.01 to 0.99 P/Po. The calcined samples were scraped from the glass substrate with razor blade, grinded to a powder, then dehydrated under a vacuum of 35-40 mtorrs at 200 oC for 2 hours prior to measurements to remove adsorbed water and other volatile species from the pores. The surface areas of the different samples measured were calculated ın the range 0.05 to 0.3 atm relative pressure wıth 5 points. 2.7.4. Scanning Electron Microscopy (SEM) The SEM images were recorded using FEI Quanta 200 F scanning electron microscope on aluminum sample holders. Samples were scratched from the glass slides and tiny amount of powder was put to conductive carbon tape, that was attached to aluminum sample holder. 2.7.5. Transmission Electron Microscopy (TEM) The TEM images were recorded on a FEI Technai G2 F30 at an operating voltage of 200 kV. The samples (spin coated at 5000 rpm and calcined at various temperatures for 1 hr) were scraped from glass slides. The collected powder was ground in a mortar and dispersed in 5 ml ethanol for 10 mins using a sonicator to make sure homogeneous particle dispersion. Then, a few drops of the above mixture were put on a TEM grid and dried for 15 min under a powerful light source. 22 2.7.6. UV-vis Absorption Spectroscopy The UV-vis absorption spectra of the thin films coated over quartz slides were recorded using Varian Carry 300 UV-vis double beam spectrophotometer at a 600 nm/min scan rate and 1 nm data interval over a wavelength range of 200 to 800 nm. 2.7.7. X-ray Photoelectron Spectroscopy (XPS) The XPS spectra were collected using Thermo Scientific K-alpha x-ray photoelectron spectrometer with an Al Kα micro-focused monochromatic source (1486.6 eV and 400 mm spot size) along with a flood gun for charge neutralization. The scraped powder samples from FTO electrodes (coated with nickel oxide before and after exposed to 1000 cyclic voltammogram (CV) cycles at a potential range of 0.4 V to 1.2 V with a scan rate of 200 mV/s) were put on a copper tape for XPS analysis. 23 CHAPTER 3 3.RESULTS AND DISCUSSION 3.1. Freshly Prepared Ni(II)/C12E10 Film Characterization The first step of the synthesis process is preparation of a precursor solution, which was explicitly described in experimental part. All solutions contain the same amount of CTAB and C12E10 but varying amount of Ni(II) salt in ethanol and used as prepared in further steps of the process. The next step is to obtain a gel phase by two methods of coating: drop casting and spin coating. This is simply an evaporation of the volatile component (ethanol) from the solution. This process ensures to obtain a lyotropic liquid crystalline (LLC) mesophase as a thick (in case of drop casting) and thin (in the spin coating) gel films. The gel phase has been characterized by using small angle x-ray diffraction (XRD) and polarized optical microscope (POM) imaging techniques. The fresh gel films, obtained by spin coating, were investigated in a wide range of salt to surfactant ratio, starting from 2 to 30 mole ratio. The mesophases of the fresh films were decoded as #Ni(II)/C12E10 where # is the Ni(II)/C12E10 mole ratio (e. g. 2Ni(II)/C12E10). Figure 9. XRD patterns of #Ni(II)/C12E10, where the # is (a) 2 and (b) 4 over time, immediately after coating, 1 hr, and 8 hrs. Insets are POM images of 1-day aged samples. 24 Figure 9 shows a set small angle XRD pattern of the samples prepared using Ni(II)/C12E10 mole ratio of 2 and 4 over time. The diffraction lines shift towards higher angles with aging the samples, indicating a shrinking of the mesophase due to further solvent evaporation (ethanol and extra water). It is difficult to identify the structure of the mesophase from a single XRD line, but the POM images clearly show that both samples have a 2D hexagonal phase. The POM image displays a fantexture that is characteristic for the hexagonal mesophase. Therefore, the XRD line corresponds to (100) plane of 2D hexagonal mesophase. Considering that the salt to surfactant ratio is very low, no salt crystal was observed after one-day aging of the gel sample. So, the stability of this sample was confirmed by those observations under the optical microscope. Figure 10. XRD patterns of #Ni(II)/C12E10, where the # is (a) 6 and (b) 8 over time, immediately after coating and 1 week of aging. The insets are POM images of 1week aged samples. The same analysis was done for the other salt ratios. The samples, 6Ni(II)/C12E10 and 8Ni(II)/C12E10, were spin coated and analyzed accordingly, see Figure 10. Aging of these samples was monitored over time, during the solvent evaporation process some salt leached out and the small angle diffraction line shifted to a higher angle. As the 6Ni(II)/C12E10 and 8Ni(II)/C12E10 have relatively high salt to surfactant ratio, the salt crystals were observed after 1 week aging of those gel phases along with fan textures in their POM images. 25 Figure 11. XRD patterns of #Ni(II)/C12E10, where the # is (a) 10 and (b) 12 over time, immediately after coating, 5, 10, 15 and 20 minutes. Insets are POM images of 1-hour aged samples. The 10Ni(II)/C12E10 and 12Ni(II)/C12E10 freshly coated samples didn’t show any diffraction lines in their XRD patterns (see Figure 11). After 5 minutes, a diffraction line appears, indicating the mesophase formation. These samples with high Ni(II) concentration are not very stable and leach out salt very quickly. However, this mesophase is cubic as the sample appears dark between the cross polarizers under POM. Moreover, some salt crystals appear on the surface of the gel phase over time. The crystallization could be detected by an optical microscope, as the mesophase is slowly releasing the salt crystals the phase changes from cubic to hexagonal mesophase. As a result, a fan texture is observed under POM. Notice also that one can observe two diffraction lines at 1.5 and 1.7o, 2ʘ, due to the mesophase with high salt content (smaller angle line) and a small amount of salt crystals leach out and reduce the Ni(II)/C12E10 to those compositions that the diffract line appear at high angles. Therefore, the salt leaching could also be monitored by XRD over time. Much higher salt to surfactant ratio samples were also prepared and analyzed, however these samples have stability for a shorter duration, therefore the amount of ethanol was doubled to prevent quick salt crystallization. Although, the freshly prepared samples didn’t diffract at small angles, after 5 minutes aging, the diffraction lines become visible, indicating the formation of a cubic and quite a disordered mesophase (see Figure 12). A similar trend has been observed with increasing the 26 salt amount in the mesophase with a much faster salt crystallization. Therefore, one must be very careful with the samples with a high salt content, typically above 12. Figure 12. XRD patterns of #Ni(II)/C12E10, where the # is (a) 15, (b) 20 (c) 25, and (d) 30 over time, immediately after coating, 5, 10, and 20 minutes. 3.2.Optimization of Coating Method For further sample characterization, there was a need to determine what method of coating to choose, drop casting or spin coating. In drop casting method, after calcination step, resulted a monolithic film that cracks, however in spin coating method film is very thin and very adhesive to a glass surface, which could be useful for making electrodes. Also spin coating methods allow us to play with film thickens by changing spin rate or diluting/concentrating the precursor solution. Two films, prepared by two different coating methods, have been analyzed separately. One composition was chosen and separately spin coated and drop casted 27 on the glass slides and calcined at 300 oC for 1 hour to obtain mesoporous NiO (denoted as m-NiO). Figure 13. SEM images of (left) thin film and (right) drop-cast film of m-NiO. Figure 13 shows the SEM images of those two samples. The SEM images of both samples show uniform films from both processes. However, the thickness of the spin coated sample is around 400-500 nm while the drop casted sample produces a much thicker monolithic film with a thickness of around 2.5 µm. Figure 14 shows the XRD pattern of the same two samples. Both samples provide identical XRD patterns that could be indexed to rock-salt NiO structure with similar linewidths, indicating the particle sizes or pore-wall thickness are similar. The patterns were indexed using ICDD data base (PDF card number- 00-044-1159). Accordingly, the lines at 37, 43, 63, 75. And 79o, 2θ, have been indexed to (111), (200), (220), (311), and (222) planes, respectively, of face centered cubic rock-salt structure of NiO. 28 Figure 14. XRD patterns of the calcined samples of spin coated (bottom) and drop casted (top) m-NiO at 300 oC. There is no difference between the two end products, other than the thickness of the films. The method of choice for further characterization has been chosen to be drop casting method as it produces more samples that make the further analysis easy. However, for electrochemical and electrochromic characterizations, the spin coated samples were used, because of better adhesive property to FTO surface (see latter) and proper film thickness. The spin coated film over FTO glass provides a good electrode quality that is important for those electrochemical applications. 3.3. Optimization of Salt to Surfactant Ratio After establishing coating methods for characterization, the optimization of salt ratio is needed to pick the most suitable sample for further analysis. Each sample, starting from 2 to 30 salt to surfactant ratio, was calcined at 300 oC for 1 hour and analyzed separately using XRD and N2-adsorption desorption techniques. The calcined films 29 were labelled as m-NiO-#-XXX, where m stands for mesoporous, # is Ni(II)/C12E10 mole ratio in the precursor solutions, and XXX is the calcination temperature in Celsius. As shown in Figure 15, the color and thickness of the calcined films were different and accord with the salt to surfactant ratio. With increasing salt ratio, the color of the film gets darker as the thickness of the resulted film gets thicker. Figure 15. Photos of the clear solutions at various concentrations and corresponding thin films obtained after calcination at 300oC starting from 2 to 30 salt/surfactant mole ratio (left to right). The calcined samples were first analyzed by using PXRD to determine the composition. The samples were scraped from the glass surface by using another piece of microscope glass slide. The XRD patterns of the samples are shown in Figure 16. 30 Figure 16. XRD patterns (top to bottom) of m-NiO-#-300, where # is (a) 2, 4, 6, and 8 and (b) 10, 12, 15, 20, 25, and 30. The XRD patterns show that the samples with low salt concentrations (such as Ni(II)-2, Ni(II)-4, Ni(II)-6, and Ni(II)-8) didn’t burn effectively at 300 oC to produce a desired product - mesoporous nickel oxide (see Figure 16a). The obtained diffraction lines can be indexed to an α-Ni(OH)2 (PDF card 003-038-0715). As noticed, the diffraction lines become more visible with increasing salt ratio, which supports the fact that high amount of surfactant inhibits effective calcination. However, once the salt ratio reaches to 10, the calcination product at 300 oC is mesoporous nickel oxide, see Figure 16(b). The XRD patterns can be indexed to 31 rock-salt NiO (PDF card -00-044-1159). All the salt ratios starting from 10 to 30, calcination at 300 o C produced the m-NiO (decoded as m-NiO-#, # is the Ni(II)/C12E10 mole ratio). In terms of morphology, both nickel hydroxide and nickel oxide showed uniform film formation. It means that morphology doesn’t reflect the compositional information in the resulting films. Figure 17 shows the SEM images obtained from the mesoporous films upon calcination of Ni(II)-2 and Ni(II)-15. Both films are uniform and smooth. Figure 17. SEM images of (left) m-Ni(OH)2-2-300 and (right) m-NiO-15-300. Since the calcination of low salt concentration samples (Ni(II)-2, Ni(II)-4, Ni(II)-6, and Ni(II)-8) at 300oC didn’t produce mesoporous nickel oxide, the calcination temperature was increased to 350 oC for only those compositions to obtain the desired m-NiO. The XRD patterns of those samples are shown in Figure 18. Clearly, the calcination products are pure nanocrystalline NiO at 350 oC. 32 Figure 18. XRD patterns of the calcined samples at 350oC (bottom to top) m-NiO-2, m-NiO-4, m-NiO-6, and m-NiO-8. Once the nickel oxide is formed, the surface area of all samples was measured using N2 adsorption-desorption technique. The N2-adsorption desorption isotherms and pore size distribution plots are given in Figures 19 and 20. 33 Figure 19. (a) N2(77 K) adsorption desorption isotherms of m-NiO-2-350, m-NiO-4350, m-NiO-6-350, m-NiO-8-350, and m-NiO-10-300 and (b) pore size distribution plots (obtained from the desorption branches) of m-NiO-2-350, m-NiO-4-350, mNiO-6-350, m-NiO-8-350, and m-NiO-10-300. Figure 19 shows the N2 adsorption-desorption isotherms and pore-size distribution plots of -NiO-2, m-NiO-4, m-NiO-6, m-NiO-8 at 350 oC, m-NiO-10, calcined at 300 o C. The isotherms are type IV and characteristic for mesoporous materials. 34 Figure 20. (a) N2(77 K) adsorption desorption isotherms of m-NiO-12-300, m-NiO15-300, m-NiO-20-300, m-NiO-25-300, and m-NiO-30-300 and (b) pore size distribution plots (obtained from the desorption branches) of m-NiO-12-300, m-NiO15-300, m-NiO-20-300, m-NiO-25-300, and m-NiO-30-300. Figure 20 shows the N2 adsorption-desorption isotherms and pore-size distribution plots of m-NiO-12, m-NiO-15, m-NiO-20, m-NiO-25, and m-NiO-30, calcined at 300 oC. All the samples showed typical type-IV isotherms of the mesoporous materials. Among all analyzed samples, the m-NiO-2 showed least uniform pore size distribution. As the surfactant to salt ratio is quite high in this case, the surfactant might not be burned out efficiently and the pores are likely partially blocked by unburned surfactant species. All the other samples displayed quite uniform pore size 35 distributions. All the surface area, pore size, and pore volume data are listed in Table 3. The m-NiO-2-350 has the lowest surface area of 45 m2/g among all analyzed samples. The highest salt ratio sample, m-NiO-25-300, displayed the highest surface area of 257 m2/g. However, to pick the most suitable sample for further analysis not only surface area has to be considered but also the pore volume and pore size distribution needs to be considered. Accordingly, the m-NiO-10-300 showed a quite high surface area of 223 m2/g and the most uniform pore size distribution compared to the other compositions. In addition, the pore volume of m-NiO-10 is the largest with a pore size of 3.6 nm at 300 oC. So that the 10-mole ratio sample is considered to be the optimum composition. Table 3. N2 (77K) adsorption-desorption data of m-NiO-#-XXX samples (# is Ni/C12E10 mole ratio and XXX is calcination/annealing temperature in Celsius). Sample m-NiO-2-350 m-NiO-4-350 m-NiO-6-350 m-NiO-8-350 m-NiO-10-300 m-NiO-12-300 m-NiO-15-300 m-NiO-20-300 m-NiO-25-300 m-NiO-30-300 BET Surface BJH Pore BJH Pore Area (m2/g) Volume (cm3/g) Size (nm) 45 136 158 182 223 237 213 225 257 183 0.022 0.146 0.180 0.167 0.182 0.178 0.091 0.145 0.155 0.091 3.4 3.5 3.7 3.7 3.6 3.6 3.4 3.5 3.5 4.1 3.4. Optimization of Calcination Temperature Once the salt concentration is optimized, the m-NiO-10 has been chosen to be characterized further. The effect of calcination temperature on the composition, surface area, and particle size must be investigated. Photos of the calcined samples at different temperatures starting from 250 to 500 oC are shown in Figure 21 36 Figure 21. Photos of the m-NiO-10 thin films obtained after calcination at different temperatures starting from 250 to 500oC (left to right). Colors of the resulting film are changing at each step of annealing temperature, which indicate the change in the composition or morphology of the materials. The PXRD patterns, obtained at different temperatures are shown in Figure 22. 37 Figure 22. XRD patterns of the m-Ni-10-250, m-NiO-10-300, m-NiO-10-350, mNiO-10-400, m-NiO-10-450, and m-NiO-10-500, bottom to top. As shown in Figure 22, at 250 oC, the nickel oxide didn’t form. These lines have been indexed in previous sections and assigned to α-Ni(OH)2. Once the calcination temperature reaches to 300 oC, the mesoporous nickel oxide forms. Then the all diffraction lines are indexed and belong to the rock salt NiO. The mesoporosity of the m-NiO-10-300 was confirmed by using N2-adsorption desorption technique in previous section. All the diffraction lines are quite broad, indicating that the particles are nanocrystalline and/or pore-walls are made up of small crystallites. With increasing calcination temperature, the diffractions lines get sharper, it means that the crystals are growing. Particle size could be calculated from the (220) line, using Scheerer formula for particle size calculation: D = (0.94xλ)/(βxCosθ) where, D - average crystallite size, β - full width half maximum of the diffraction line in radians, θ – Bragg’s angle, λ - x-ray wavelength (1.54056 Å). The data for temperature dependent particle size is summarized in Table 4. 38 Table 4. Particle size of m-NiO-#-XXX samples (XXX is calcination/annealing temperature in Celsius). Sample Particle size (nm) m-NiO-10-300 m-NiO-10-350 m-NiO-10-400 m-NiO-10-450 m-NiO-10-500 2.9 4.5 11.4 15.1 27.2 As tabulated in Table 4, the particle size at 300 oC is 2.9 nm, and when the calcination temperature increased to 500 oC the particle size increases almost ten times and reaches to 27.2 nm. Table 5. N2(77K) adsorption-desorption data of m-NiO-#-XXX samples (XXX is calcination/annealing temperature in Celsius). Sample BET Surface Area (m2/g) BJH Pore Volume (cm3/g) BJH Pore Size (nm) m-NiO-10-300 m-NiO-10-350 m-NiO-10-400 m-NiO-10-450 m-NiO-10-500 223 164 61 28 21 0.182 0.176 0.204 0.180 0.167 3.6 4.1 7.2 13.4 16.9 39 Figure 23. (a) N2(77 K) adsorption desorption isotherms and (b) pore size distribution of (I) m-NiO-10-300, (II) m-NiO-10-350, (III) m-NiO-10-400, (IV) mNiO-10-450, and (V) m-NiO-10-500. The crystallite size data were supported by temperature dependent N2-adsorption desorption data. The temperature dependent N2 adsorption desorption isotherms and pore size distribution plots for m-NiO-10 are shown in Figure 23. The surface area and pore size information are presented in Table 5. The N2 adsorption-desorption 40 isotherms are type-IV, characteristic for mesoporous materials at all calcination temperatures. It is clear from the pore size distribution plots that as the pore size expands due to temperature increase, the pores become less uniform. The surface area drops from 223 m2/g at 300 oC to 23 m2/g at 500 oC. The surface area decreased almost ten times, which is in good aggrement with the particle size obtained from the XRD data. The pore size also changed accordingly from 3.6 nm at lowest calcination temperature to 16.9 nm at highest calcination temperature. Figure 24. Correlation of BET surface area and particle size: (a) surface area change with temperature and (b) particle size change with temperature. With increasing of the annealing temperature, the pore-walls grow, and the pores expend, as a result the particle-size increases with decreasing surface area. This correlation is summarized in Figure 24, where the temperature dependence of surface area and particle size are shown. In terms of morphology, every sample showed uniform film formation and even some porosity are visible at higher magnifications in the SEM images. The SEM images of m-Ni-10-250, m-NiO-10-300, m-NiO-10-350, m-NiO-10-400, m-NiO-10450, and m-NiO-10-500 are shown in Figures 25, 26, and 27. 41 Figure 25. SEM images of m-Ni-10-250 at different magnifications, scale bars are (left) 40 µm and (right) 20 µm. Figure 25 and 26 show the SEM images of m-Ni-10-250 and m-NiO-10-300, respectively, showing that even nickel hydroxide possesses the same film morphology as nickel oxide. Figure 26. SEM images of m-NiO-10-300 at different magnifications, scale bars are (a) 40 µm, (b) 5 µm and (c) 2 µm. As the calcination temperature is increased, the mesoporous nickel oxide forms. Figure 27 shows a series as SEM images of NiO calcined at different temperature and displays a uniform film morphology at all temperatures. The samples calcined over 450 oC also show uniform pores in the films at high magnifications, see Figure 27. 42 Figure 27. SEM images of (a) m-NiO-10-350 (scale bar is20 µm), (b) m-NiO10-350 (scale bar is 500 nm), (c) m-NiO-10-400 (scale bar is10 µm), (d) m-NiO-10-400 (scale bar is 500 nm), (e) m-NiO-10-450 (scale bar is20 µm), (f) m-NiO-10-450 (scale bar is 500 nm), (g) m-NiO-10-500 (scale bar is 40 µm), and (h) m-NiO-10-500 (scale bar is 500 nm). Figure 27 shows the SEM images of m-NiO-10-350, m-NiO-10-400, m-NiO-10-450, and m-NiO-10-500 at different magnifications. Uniform film morphology is preserved at high calcination temperatures. As shown at a high magnification (scale bar 500 nm), the films are consisting of small uniform nanoparticles with a porosity. It is clear from the images that the grain size grows from 400 to 500 oC, which support the BET and XRD data. For more detailed morphology information and to visualize the porosity, the TEM images were also recorded. The TEM images of the films prepared at different calcination temperatures are shown in Figure 28. 43 Figure 28. TEM images of (a) m-NiO-10-300 (scale bar is 50 nm), (b) m-NiO-10300 (scale bar is 10 nm), (c) m-NiO-10-400 (scale bar is 50 nm), (d) m-NiO-10-400 (scale bar is 10 nm), (e) m-NiO-10-500 (scale bar is 50 nm), and (f) m-NiO-10-500 (scale bar is 5 nm). The TEM images of m-NiO-10-300, m-NiO-10-400, and m-NiO-10-500 at different magnifications are shown in Figure 28. It is clear from the images that the samples show porosity and its size can be controlled by the calcination/annealing temperature. In addition, the TEM images also support the BET, XRD and SEM data. However, much thinner sample must be produced to observe the porosity, particle size and uniform film morphology in the TEM images. Note that above images were obtained by grinding thicker films. That is why the images show a loss of film integrity in the samples, see Figure 26. 3.5. Stability of Ni(II)/C12E10 Solutions As the surfactant to nickel salt ratio and calcination temperature were optimized, the stability of precursor solution and stability of gel mesophase are needed to be investigated to show the effect of aging of solution and mesophase on resulted products morphology, surface properties, and crystallinity. Fresh samples were 44 already calcined, and the corresponding data have been explicitly described in the previous sections. For this analysis, the precursor solution of 10Ni(II)/C12E10 was prepared and kept under the constant stirring for one month. Then sample was drop coated on a glass slide and annealed immediately for 1 hour at 300 oC. Another sample was prepared from fresh precursor solution of 10Ni(II)/C12E10, drop coated on a surface of a glass slide and kept for 1 week in the lab conditions in the gel phase. After that, the samples were calcined at 300 oC for 1 hour. Both samples were analyzed using powder XRD and N2 adsorption desorption techniques. The XRD patterns are shown in Figure 29. Figure 29. XRD patterns of the m-NiO-10-300 from (a) aged gel and (b) aged solution. As shown in Figure 29, the products that formed are pure nickel oxide. There is no difference in the linewidths in all diffraction lines, indicating that the particle sizes are the same in both samples. To support the XRD data, the N2 adsorption-desorption isotherms and pore size distribution plots are shown in Figure 30, and the BET surface areas are given in Table 6. 45 Figure 30. (a) N2(77 K) adsorption desorption isotherms and (b) pore size distribution of m-NiO-10-300 from aged mesophase and m-NiO-10-300 from aged solution. 46 Table 6. N2(77K) adsorption-desorption data of m-NiO-10-300 from aged mesophase and aged solution. Sample BET Surface Area (m2/g) BJH Pore Size (nm) m-NiO-10-300 from aged mesophase m-NiO-10-300 from aged solution 223 3.6 221 3.4 As shown in the N2 adsorption desorption isotherms above, the given isotherms are type-IV, characteristic for mesoporous materials in both samples. Both samples have almost the same surface area of 223 and 221 m2/g and pore sizes of 3.6 and 3.4 nm for m-NiO-10-300 from aged mesophase and m-NiO-10-300 from aged solution, respectively. The pore size distribution plots also support the given data as both samples have uniform pore size distribution. Therefore, this can be summarized that aging of Ni(II)/C12E10 system in a precursor solution form or in gel mesophase form does not have significant effect on the morphology, porosity, and crystallinity of resulted mesoporous nickel oxide. 3.6. Electrochemical Characterization of Mesoporous Nickel Oxide To better understand properties of the mesoporous nickel oxide, electrochemical characterization was done using m-NiO-10 thin films coated over FTO coated glass using cyclic voltammetry (CV) technique in an alkali media (1M KOH aqueous solution). 600 CVs were recorded using the m-NiO-10 electrodes, prepared at 300, 350, 400, 450, and 500 oC. 2nd and 600th cycles of each electrode are shown in Figure 31. 47 Figure 31. (a) 2nd CV and (b) 600th CV of m-NiO-10 electrodes calcined at (I) 300, (II) 350, (III) 400, (IV) 450 and (V) 500 oC. -0.2 to 1.0 V potential windows were used in the CV cycles. As shown in Figure 31(a), the 2nd CVs of all samples with decreasing calcination temperature, the peak current is also decreasing and shifting to a more negative voltage value. It means that the peak current is sensitive to a change of annealing temperature. The electrode prepared as 300 oC has an oxidation peak current density of around 12 mA/cm2 and a voltage value of 0.7 V, while the electrode at 500 oC had an oxidation peak current density of about 4 mA/cm2 and voltage value of 0.5 V. This difference is consistent with the change of the surface areas in these two electrodes with temperature and increased crystallinity. As the high surface area will provide more active sides, its current density should also be much higher. However, not only the annealing temperature changes electrochemical behavior of these electrodes, also they are changing upon cycling, as shown in Figure 31(b). Upon several hundreds of CV measurements, almost all the samples, calcined at different temperatures, reach the same current densities of around 10 mA/cm2, even though voltage values are fluctuating without showing any trend. It means that, the surface of the samples is changing with cycling, even though BET surface area is very different. To more clearly show the temperature and number of cycle dependence of CVs, the number of scans versus peak current from each electrode was plotted, see Figure 32. 48 Figure 32. Overall change in peak current at around 0.6 V over cycling of electrodes prepared at (I) 300, (II) 350, (III) 400, (IV) 450 and (V) 500 oC. The electrode prepared at 300 oC, having the highest surface area (see previous sections), shows the highest oxidation peak current in the 2nd till 5th cycle (around 12 mA/cm2), then upon further cycling, activity of this electrode decreases as peak currents dropped to 7 mA/cm2. This behavior can be explained by stability of the electrode at 300 oC. Even though, 300 oC is high enough temperature to form nickel oxide, it is not enough to be properly attached to FTO surface, so with time, the electrode is getting destroyed in electrolyte solution, which affects peak current values. If one pays attention to another extreme, the electrode annealed at 500 oC with the least surface area, in the first 50 cycles it has peak current density of around 2 mA/cm2, however upon further cycling, the current density shoots up and reaches to a 10 mA/cm2 at 600th cycle. As it was already mentioned above, with cycling the 49 number of active sites is increasing over time and the surface area doesn’t play a huge role. Note also that the electrode annealed at 500 oC is more crystalline sample and has larger pores, which may allow a better electrolyte to contact and better conductivity. As for other electrodes prepared at 350, 400 and 450 oC, being more crystalline compared to the electrode calcined at 300 oC and having more surface area compared to 500oC, all of them display similar behavior having 10, 9 and 7 mA/cm2, respectively, in the first 50 cycles and reach to a 10 mA at 600th cycle. Even though, at the end of the 600th cycle, a clear surface area dependence on the peak current density disappears. With cycling, the electrode surface constantly changes because of the effect of applied voltage and the pH of electrolyte (see later). CVs shown in Figure 33 give a more detailed information about the electrochemical behavior of the m-NiO electrodes. 50 Figure 33.

Synthesis and Characterization of Mesoporous Nickel Oxide and Nickel Cobaltite Thin Films PDF

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