Refrigerated Truckbody Panels Production Offer (PDF)

Refrigerated Truckbody Panels Production Buyer : Mr.Kamran 04.12.2024 Sales Manager :EREN BAY e mail: [email protected] whatsapp: +90 554 601 10 88 1 A-ABOUT DMM...

Refrigerated Truckbody Panels Production Buyer : Mr.Kamran 04.12.2024 Sales Manager :EREN BAY e mail: [email protected] whatsapp: +90 554 601 10 88 1 A-ABOUT DMMET 3 FACTORIES 2 DONEM MAKINA was established in Kartepe –Kocaeli TURKIYE in 1996. As being stated 3 factories one with 4400 m² closed and another 2800 m² and another 1500 m² area. With our full guarantee we offer: - Turnkey PU- PIR Sandwich Panel Production Lines - Single Panel Production Lines - Corrugated Sheet -Sinusoidal production Lines - Metal Roof Tile Machines - UCZ Purlin Machines - Compact Cut to length lines- Slitting Lines - Various profile production Lines DONEM MAKINA, has long years' experience in designing, manufacturing,and installing complete systems for the production of PU-PIR SANDWICH PANELS ,corrugated sheets and metal roof tiles with more than 60 employees, is the middle east –western European leader with sales and after sales services. We always have the latest technology and also we move it forward with our new designs and products and also have the proud of being a model for other manufacturers. Choosing DMMET means obtaining immediate access, anywhere in the world, to highly trained technical personnel and top level facilities, reliable information, and unparalleled services, all of which are available at a quality/price ratio that is extremely competitive on all world markets. DMMET is probably one of the best seller for the last years in all around the world. Showing high performance and steadily increase in foreign market we have exported more than 20 countries and have manufactured more than 200 lines till today.(30 panel lines)welcome to visit the east european and the middle east 's leading manufacturer B-PRODUCTION TECHNICAL FEATURES Type of This production line is suitable to manufacture PU- PIR -ROCKWOOL sandwich production panels, and can be upgrated to manufacture Rockwool panel with additional equipmentsPU(=Polyurethane) MACHINE IS DESIGNED TO WORK WITH N PENTANE Type of Polyurethane instulation Rigid PUR blend –class B2/B3 Foam density 38÷45 Kg/m Coil specification Color coated galvanized coil / ASTM A 526-85, JIS G 3302 SGCC9, cpt, aliminum, fiber Strip width : min. 1060 mm max. 1250 mm Max. coils weight: 10 TONS External coil diameter: 1400 mm Internal coil diameter: 470 - 620 mm Strip thickness: 0.30 – 0.80 mm Panel type Thickness Width Lenght(mm) Drawing No. (mm) (mm) Truck Body 50-200mm 2800 max. 8000mm To be defined Discontinuous PRESS press length 8.500 x 3.000 – (1+1) (m) Min Required (W : 40m x L : 30m x H : 8m). see layout of the line. Factory Area 5 to 10 tonnes forklif is required to load the coil and unload the panel (or 2 units 10 tonnes overhead cranes) Climatic Conditions at Production site: Ambient-Temperature: min. 10°C / max. 50°C Relative air humidity: average: 65 % Utilities Electricity : 170kw Water : 200 liter tank, only Compressed air : Compressor - 10Hp x Pressure - 6 ~ 7kg/㎠ 2sets Volume - 2.5 ㎥/min Other fuel(Specify) Hydraulic oil, only : ESTIMATED PRODUCTION CAPACITY pu Efficiency 80%- Panel width 2800 mm with theoretical standard chemicals and can be subject to modification according to the raw material overal quality, the chosen chemical system, the foam density, the dosing machine pumps flow rate and the maintenance status of the plant. MAIN SOLUTION PARTNERS COMMERCIAL QUOTATION Description Included 1 DMMET 8500 mm x 2800 mm Hydraulic Pres 1+1 Shuttle System ü 2 DPM 2500 High Pressure Dosing Machine ü 3 Flexible Rollforming Machine ü 4 Side molds 80-100 ü 5 Chiller( 15 kw heating and cooling) ü 6 Installation and startup ü Exwork Price For Discontinous Truckbody Panel Machine……….………………..380.000 USD INSTALLATION START UP is included ; but the buyer will provide plane tickets ,local transport,4 star hotel and food expenditures of the installation team. Training is included (1 experienced operator will train buyers team for 1 month) PAYMENT TERMS: %40 Advance payment %50 When the machine is ready for shipment %10 after installation and start up and manufacturing 1.000 sqm panel with the machine. ( Due to the installation and start up delays occurred from buyer side,the buyer has to make the payment maximum 3 months after receiving the machine in their factory ) Delivery Terms 7-8 months after receipt of the advance payment Required containers for shipment 6-7 units 40 inch open top container.(depends optionals) Quotation Validity 1 year VALIDITY :This quotation is valid 30 days 1.Hydraulic Press 8500 mm x 3000 mm 1+1 Shuttle System Platen dimensions 8500 mm x 3000 mm ( net panel size mac 8500 mm x 2800 mm ) Shuttle System 1+ 1, 1 car on left and 1 car son right side Panel thickness from 40 mm to 200 mm. Press will be buried on the ground 14 pieces of hydraulic cylinder 100 ∅ - 300 mm stroke (stroke length can be adjusted) 400 lt hydraulic tank and complete hydraulic system- double pump (1 for up and down,1 Inclined system) 15 KW Hydraulic Motor, 50 lt/min feeding capacity Max. 200 bar working pressure ( standart working pressure is 100 bar but the pressure can be manuel adjustable on the operator panel ) All Shuttles are motor driven ( 1,1 KW ) – full automatic, all movements are controlled by PLC. All of the shuttle cars can be controlled separately to move in and out. Transitions between press body and cars will be checked with safety switch Each movement are controlled by sensors Compression system are adjustable Compression standby time are adjustable Heating power 66 KW, boiler capacity 300 lt, 12 fixed heater resistance There is the heated water recirculation circuit which is made off of high quality copper tubes tested singularly before and after the welding process. Automatic hydraulic system of locking the panel molds in position on a tray 5,5 KW Hydraulic Motor – feeding capacity 12 lt/min Electronic parts are Siemens, ABB , Sick, Trafag Control Desk 2 x drivers of cars 1 x soft starter for hyraulic pump 2 x limit sensor for cars 1 x Siemens control S7 1200 and integrated touch panel Siemens KTP 700 PHOTOS 2-DPM 2500 High Pressure Polyurethane Dosing Machine (output range at MR 1:1 min. 500 g/s – max.2500 g/s 1.1 Raw Material Tank Polyol (800 L) 1.2 Raw Material Tank Isocyanate (800 L) material: ST37 material: ST37 temperature range: + 10 up to 80˚ temperature range: + 10 up to 80˚ max pressure / capacity: 4 bar / 250 l max pressure / capacity: 4 bar / 250 l agitator for raw material tank (Optional) level sensor level sensor simple refilling system with filling pump simple refilling system with filling pump Heating cartridge Heating cartridge suitable for a raw material tank with a volume suitable for a raw material tank with a volume of 250 litre of 250 litre Tempering valve for temperature control with Tempering valve for temperature control with cooling or heating water with an on / off cooling or heating water with an on / off function function 2.1 Dosing Line Polyol 2.2 Dosing Line Isocyanate Axial piston pump 56cc BOSCH REXROTH Axial piston pump 56cc BOSCH REXROTH 30 Kw Control Technic Pump driver 30 Kw Control Technic Pump driver 30 Kw SIEMENS Motor 30 Kw SIEMENS Motor Edge filter in suction lines Edge filter in suction lines Volumetric Dpm Flowmeter Volumetric Dpm Flowmeter MIT plate heat exchanger integrated on the MIT plate heat exchanger integrated on the base frame base frame 3.1 Hydraulic Unit (80 L) tank capacity: 80 lt feed pump: 15lt/min, max. 200 bar accumulator: 2,8 lt high pressure and return line filter min. and max. oil level probe pressure display 3.2 Linear Mixinghead DNMT20L output rate: 500-2500 g/s at MR 1:1 discharge tube length: 38 mm discharge tube diameter: 30 mm inductive proximity switch at the mixing head hose package for DNMT20L 4.1 Control Desk 2 x day tanks with agitator 2 x control for automatic refilling pumps 2 x control for pressure Polyol and Isocyanate 2 x control for temperatures on day tanks 1 x control for dosing times ( dosing programs ) 1 x control for 1 mixing head 1 x control for weekend mode 1 x Siemens control S7 1200 and integrated touch panel Siemens KTP400 4.2 Painting DPM DMMET Group Standard Machine: RAL 5012 Blue Control Desk: RAL 9002 Grey white Mixing head boom: RAL 9005 Jack Black 4-Coil opening & cutting & rollform machine FLOW CHART: Uncoiler and coil car Feeding Guide Cutting Unit (strok:2000mm)Speed:20 m/min Roll Forming Machine Speed:50 m/min Stacker Car Electrıc Control Unıts (SIEMENS) Total production length:16 meter  Techinical Data Type Hydraulic UNCOIL Min. Diameter 450 AND UNCOIL CAR Max. Witdh 1250mm 10 TONS Max. Diameter 510 Axle Çap:100mm Casette System Adjustable Platform. I-Beam 300mm Roll Station 8-9 Rc 50-55 Indıksıyon And Hard Roll Krom Deck OK Statıon Control OK ROLLFORM UNIT Bearıngs UCT 60mm Movement Chain And Gear. Motor Power 4 Kw Speed 20 M/Dk Plc Control Ok Proportional To The Velocity CUTTING UNIT Speed 25 M/Min Motor Type Ac Motor Hydrolıc Unıt 5.5 Kw Ac Stackıng Unıt Length 16000mm Stackıng Unıt Manuel STACKING UNIT NOTE: The number of stations can be increased or decreased at the request of the customer. 6-Side Moulds Molds suitable for production in thicknesses of 80-100mm will be designed by dmmet group engineering. 8.Installation / Commissioning / Training It will be installed by DMMET personnel. From installation to the end of the test, training will be given to the person selected by the Buyer. Accommodation, transportation and transfer expenses of the installation and training teams belong to the Buyer. Accommodation and meals must be at least European standards or more (4 star Hotel). The installation process will be completed and the line will be ready for commissioning after the following operations. 1. All equipment to be adjusted, aligned, safe, wired, tubular. 2. All electrical service line components will be connected. 3. All hydraulic power units will be filled. 4. All electrical connections and electrical grounding will be checked. Education Training will be given during assembly, commissioning and trial production. Educational content, Description of machine use (operators and maintenance personnel). Programming and Diagnostics and general repairs (maintenance personnel). Total training time is 2 working days. The maximum working time is 6 hours a day. All equipment and other materials in the work area are provided by the buyer. All local transportation from the hotel to the training area and from the training location to the hotel will be arranged by the buyer. Shipping and Packaging Kocaeli Factory delivery, including packaged. 9.Out of Scope Jobs All kinds of construction works and construction works (such as roof dismantling, wall demolition) that may be required to unload, move and place the machines, and the delivery of the equipment that prevents the transportation of the machine factories during the transfer of factory information belongs to the BUYER. Following the assembly of the machines, all kinds of energy feeds (hot oil, water, air, electricity) are made by the BUYER. The SELLER is not responsible for the provision of electricity, water, air, hot oil and other auxiliaries needed by the machines and the installations of these equipment; These conditions are considered to be available at the machine site. It will belong to the BUYER behind the casing of the team tools and devices to show the SELLER's staff closed for the need for undressing. The SELLER will take the work safety and worker health regulations and return safety precautions to prevent any accident for the workers and other technical staff that will be installed and work step by step, providing the workers with protective handwork, delivering them, and using them while working in accordance with this purpose. In this respect, in the performance of the work subject to the contract, the existing laws and the requirements of the regulations and regulations will be fulfilled, and the SELLER is personally and financially liable for accidents, other administrative and financial penalties and any other compensation and penalties. 10.Legal Residence The employer declares the address as his legal place of residence. ADDRESS BUYER must immediately notify the SELLER about the change of address through a notary public. Otherwise, any notification to be made to the address to the SELLER is deemed to have been made in accordance with the BUYER's procedure on the same day. Official and private notifications to be made to this address by registered letter, notary public or courts and enforcement offices are deemed to be the notification made to the SELLER to the BUYER in this place, under any condition and without any work. 11.Dissolution If the contract is terminated by the employer, returns from the contract or cancels the contract, he agrees and undertakes to pay in advance the penalty condition equal to the amount of down payment paid to the seller on the contract signature date. 12.Certificate validation This contract becomes valid with the signing of the parties. 13.Dispute Resolution The parties will consider any dispute from this contract in negotiations and in order to think well. If the parties do not agree on a solution within 7 (seven) days, KOCAELİ Courts and Execution Offices will be authorized to settle all disputes arising from this contract. This contract, consisting of (eleven) 21 pages, was (1) originally drafted on 06.06.2024, read and signed by the parties. SELLER BUYER PARTNER’S: