MAPEI Solutions for Your Work PDF

MAPEI SOLUTIONS FOR YOUR WORK I  MAPEI SOLUTIONS FOR YOUR WORK WHATEVER YOUR PROJECT, MAKE MAPEI PRODUCTS PART OF THE TEAM. EFFECTIVE, INNOVATIVE AND EASY TO USE, THEY ENABLE YOU TO COMPLETE ANY PROJECT, WHATEVER THE...

MAPEI SOLUTIONS FOR YOUR WORK I  MAPEI SOLUTIONS FOR YOUR WORK WHATEVER YOUR PROJECT, MAKE MAPEI PRODUCTS PART OF THE TEAM. EFFECTIVE, INNOVATIVE AND EASY TO USE, THEY ENABLE YOU TO COMPLETE ANY PROJECT, WHATEVER THE CONDITIONS, IN THE BEST WAY POSSIBLE. WITH MAPEI THERE IS ALWAYS THE SOLUTION TO SUIT YOU, SUSTAINABLE AND DURABLE OVER THE YEARS. com.mapei.solutions ‫أيضا باللغة العربية في الصفحة‬ ً ‫الكتيب متاح‬ Documentul este disponibil în limba Română la pagina solutions.mapei.com Dokumenti gjendet edhe në gjuhën shqipe në faqen solutions.mapei.com Infiltrations Floors and Damaged Damaged on balconies walls façades roofs and terraces materials Damp and Mould in internal Thermal Rising damp infiltrations in environments insulation underground areas For further information please consult our website mapei.it or send an email to [email protected]  PROBLEMS WITH INFILTRATIONS ON BALCONIES AND TERRACES? SYSTEM FOR WATERPROOFING NEW BALCONIES WITH ONE-COMPONENT CEMENTITIOUS PRODUCTS FOLLOWED BY THE INSTALLATION OF TILES NEW BUILD APPLICATION STEPS The cementitious substrate must be clean, dry and mechanically strong. Seal any existing cracks with 1 Eporip fluid epoxy resin for sealing cracks. MAPEBAND SA Cut the tape to the length required, remove the protective backing and apply the tape making sure it 2 adheres firmly to the substrate. MONOLASTIC – 1st coat 3 Apply the product with a notched trowel. MAPENET 150 4 Unroll the glass fibre reinforcing mesh and place it on the first coat of Monolastic while still fresh. MONOLASTIC – 2nd coat 8 5 Apply the product with a smooth trowel. 7 KERAFLEX MAXI S1 ZERO 9 Apply the adhesive using the double-buttering method with a notched trowel suitable for the type and format of the tiles so that the back of the tiles is sufficiently wetted with adhesive. While installing 6 6 the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts 5 and to reduce lippage between adjacent tiles. 4 ULTRACOLOR PLUS Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without 3 leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 8 damp cellulose sponge. They may also be finished off while the product is partially hardened by going 2 over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). Remove any cementitious residues with UltraCare Keranet. 1 MAPESIL AC Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then 9 finish off the surface of the sealant with UltraCare Smooth Silicone. Clean, dry, mechanical resistant cementitious 1 substrate 2 Self-adhesive butyl tape MAPEBAND SA One-component waterproofing cementitious 3 mortar MONOLASTIC - 1st coat 4 Fibre glass reinforcing mesh MAPENET 150 One-component waterproofing cementitious 5 mortar MONOLASTIC - 2nd coat 6 Adhesive KERAFLEX MAXI S1 ZERO 7 Tiles 8 Grout ULTRACOLOR PLUS 9 Sealant MAPEFOAM + MAPESIL AC 2 3  PROBLEMS WITH INFILTRATIONS ON BALCONIES AND TERRACES? RAPID SYSTEM FOR WATERPROOFING NEW TERRACES WITH TWO-COMPONENT CEMENTITIOUS PRODUCTS FOLLOWED BY THE INSTALLATION OF TILES NEW BUILD APPLICATION STEPS EPORIP 2 Apply the product with a brush or trowel between second pours to create a bonded screed. TOPCEM PRONTO Create a sloping screed; position a series of levelling guides, spread the mix, carefully compact the mix 3 and float-finish the surface. MAPELASTIC TURBO – 1st coat 4 Apply the first layer of product with a notched trowel. MAPEBAND EASY 5 Apply the elastic tape for fillets and joints on Mapelastic Turbo while still fresh. 13 12 ADESILEX PG4 + QUARTZ 0.5 7 11 6 Apply a first layer of product with a smooth trowel. 4 10 6 5 9 8 DRAIN FRONT 4 While Adesilex PG4 is still fresh, insert the wall drain and finish off with a second coat of 7 Adesilex PG4, broadcasting the product with Quartz 0.5. MAPETEX SEL N Spread the reinforcing mesh on the first layer of Mapelastic Turbo while still fresh and finish off with 3 8 the smooth edge of a trowel. MAPELASTIC TURBO – 2nd coat 2 Apply a second coat of product with a smooth trowel to cover the mesh. The final thickness must be 9 at least 2 mm. 1 ULTRALITE S1 FLEX QUICK Apply the adhesive using the double-buttering method with a notched trowel suitable for the type and format of the tiles so that the back of the tiles is sufficiently wetted with adhesive. While installing 1 Concrete CALCESTRUZZO RCK40 10 Adhesive ULTRALITE S1 FLEX QUICK 10 the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts and to reduce lippage between adjacent tiles. 2 Bonding promoter EPORIP 11 Ceramic tiles 3 Screed TOPCEM PRONTO 12 Grout ULTRACOLOR PLUS ULTRACOLOR PLUS Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without Cementitious waterproofer - 1st coat 4 MAPELASTIC TURBO 13 Sealant MAPEFOAM + MAPESIL AC leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 12 damp cellulose sponge. They may also be finished off while the product is partially hardened by going 5 Rubber tape MAPEBAND EASY over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). Remove any cementitious residues with UltraCare Keranet. Epoxy adhesive ADESILEX PG4 broadcast with 6 QUARTZ 0.5 MAPESIL AC 7 Wall drain DRAIN FRONT Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then 13 finish off the surface of the sealant with UltraCare Smooth Silicone. 8 Rubber tape MAPETEX SEL N Cementitious waterproofer - 2nd coat 9 MAPELASTIC TURBO 4 5  PROBLEMS WITH INFILTRATIONS ON BALCONIES AND TERRACES? SYSTEM FOR WATERPROOFING AND INSTALLING CERAMIC TILES ON TERRACES AND BALCONIES WITH A WATERPROOFING, UNCOUPLING AND ANTI-FRACTURE MEMBRANE NEW BUILD APPLICATION STEPS TOPCEM PRONTO Create a 40 to 80 mm thick sloping screed. Position a series of levelling guides, spread the mix, 2 carefully compact the mix and float-finish the surface. KERAFLEX MAXI S1 ZERO 3 Spread the adhesive on the screed with a No. 5 notched trowel to bond the membrane. MAPEGUARD UM 35 Place the membrane on the adhesive while still fresh and press down firmly on the surface with a float 4 or a Mapeguard Roller. MAPEGUARD WP ADHESIVE 5 Spread the adhesive with a 3 mm notched trowel. MAPEBAND EASY Apply the tape to waterproof the joints between the adjacent membranes and all the corners and 6 edges between the membrane and perimeter walls. KERAFLEX MAXI S1 ZERO 10 Apply the adhesive using the double-buttering method with a notched trowel suitable for the type and format of the tiles so that the back of the tiles is sufficiently wetted with adhesive. While installing 7 7 the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts 9 6 and to reduce lippage between adjacent tiles. 6 5 8 5 ULTRACOLOR PLUS 4 3 Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without 2 leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 1 9 damp cellulose sponge. They may also be finished off while the product is partially hardened by going over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). Remove any cementitious residues with UltraCare Keranet. 1 Damp proofing membrane 10 Sealant MAPEFOAM + MAPESIL AC MAPESIL AC Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then 2 Cementitious screed TOPCEM PRONTO 10 finish off the surface of the sealant with UltraCare Smooth Silicone. 3 Adhesive KERAFLEX MAXI S1 ZERO Waterproofing, uncoupling and anti-fracture 4 membrane MAPEGUARD UM 35 5 Adhesive MAPEGUARD WP ADHESIVE 6 Rubber tape MAPEBAND EASY 7 Adhesive KERAFLEX MAXI S1 ZERO 8 Ceramic tiles 9 Grout ULTRACOLOR PLUS 6 7  PROBLEMS WITH INFILTRATIONS ON BALCONIES AND TERRACES? SYSTEM FOR WATERPROOFING FLAT ROOFS AND TERRACES AND INSTALLING CERAMIC TILES OVER EXISTING FLOORING APPLICATION STEPS ULTRACARE HD CLEANER The existing flooring must be firmly bonded and clean. Clean the surface with UltraCare HD Cleaner 1 diluted 1:5 or 1:10 with water according to the level of cleanliness required. PLANITOP FAST 330 10 2 Prior to applying the product with a trowel to skim the surface and create the required slope. 11 9 MAPELASTIC ZERO - 1st coat 12 3 Apply the first coat of product with a notched trowel. 8 7 DRAIN VERTICAL Insert the vertical drain in the water outlet pipe and press the fabric panel onto Mapelastic ZERO with 4 a smooth trowel. 5 MAPENET 150 6 5 Unroll the reinforcing mesh and place it on the first layer of Mapelastic ZERO while still fresh. MAPEBAND EASY 4 6 Apply the elastic tape for fillets and joints on Mapelastic ZERO while still fresh. 3 MAPELASTIC ZERO - 2nd coat Apply a second layer of product with a smooth trowel to cover the reinforcing mesh. The final 7 thickness must be at least 2 mm. 2 KERAFLEX EXTRA S1 ZERO Apply the adhesive using the double-buttering method with a notched trowel suitable for the type RENOVATION 1 and format of the tiles so that the back of the tiles is sufficiently wetted with adhesive. While installing 8 the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts and to reduce lippage between adjacent tiles. ULTRACOLOR PLUS Existing flooring, cleaning with 1 ULTRACARE HD CLEANER 10 Grout ULTRACOLOR PLUS Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 11 Sealant MAPEFLEX PU 45 FT 2 Levelling compound PLANITOP FAST 330 10 damp cellulose sponge. They may also be finished off while the product is partially hardened by going 12 Sealant MAPEFOAM + MAPESIL AC over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). Cementitious waterproofer Remove any cementitious residues with UltraCare Keranet. 3 MAPELASTIC ZERO 4 Floor drain DRAIN VERTICAL MAPEFLEX PU 45 FT 11 Seal all expansion and distribution joints after inserting Mapefoam to set the correct depth. 5 Glass fibre mesh MAPENET 150 6 Rubber tape MAPEBAND EASY MAPESIL AC Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then Cementitious waterproofer 12 finish off the surface of the sealant with UltraCare Smooth Silicone. 7 MAPELASTIC ZERO 8 Adhesive KERAFLEX EXTRA S1 ZERO 9 Tiles 8 9  PROBLEMS WITH INFILTRATIONS ON BALCONIES AND TERRACES? SYSTEM FOR WATERPROOFING EXISTING BALCONIES AND TERRACES WITH TWO-COMPONENT CEMENTITIOUS PRODUCTS FOLLOWED BY THE INSTALLATION OF TILES APPLICATION STEPS The cementitious substrate must be clean, dry and mechanically strong. Seal any existing cracks with 1 Eporip fluid epoxy resin for sealing cracks. PLANITOP FAST 330 2 Level off the surface and restore the correct slope by applying the product with a long metal trowel. ADESILEX PG4 + QUARTZ 0.5 3 Apply a first coat of product with a smooth trowel. DRAIN FRONT While the Adesilex PG4 is still fresh, insert the wall drain and finish off with a second coat of 4 Adesilex PG4, broadcasting the product with Quartz 0.5. MAPELASTIC TURBO – 1st coat 5 Apply the first coat of product with a notched trowel. MAPEBAND EASY 6 Apply the elastic tape for fillets and joints on Mapelastic Turbo while still fresh. 4 10 3 9 11 12 MAPETEX SEL N Spread the reinforcing mesh on the first coat of Mapelastic Turbo while still fresh and finish off with 7 8 7 the smooth edge of a trowel. 5 6 MAPELASTIC TURBO – 2nd coat 2 Apply a second coat of product with a smooth trowel to cover the mesh. The final thickness must be 8 at least 2 mm. RENOVATION 1 KERAFLEX MAXI S1 ZERO Apply the adhesive using the double-buttering method with a notched trowel suitable for the type and format of the tiles so that the back of the tiles is sufficiently wetted with adhesive. While installing 9 the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts Clean, dry, mechanically resistant existing 9 Adhesive KERAFLEX MAXI S1 ZERO and to reduce lippage between adjacent tiles. 1 cementitious substrate 10 Exterior covering 2 Levelling mortar PLANITOP FAST 330 ULTRACOLOR PLUS 11 Grout ULTRACOLOR PLUS Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without Structural adhesive ADESILEX PG4 + leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 3 QUARTZ 0.5 12 Sealant MAPEFOAM + MAPESIL AC 11 damp cellulose sponge. They may also be finished off while the product is partially hardened by going 4 Wall drain DRAIN FRONT over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). Remove any cementitious residues with UltraCare Keranet. Waterproofer MAPELASTIC TURBO 5 1st coat MAPESIL AC 6 Tape MAPEBAND EASY Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then 12 finish off the surface of the sealant with UltraCare Smooth Silicone. 7 Reinforcing mesh MAPETEX SEL N Waterproofer MAPELASTIC TURBO 8 2nd coat 10 11  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR INSTALLING CERAMIC TILES ON A RENDERED FAÇADE APPLICATION STEPS MAPEWALL RENDER & STRENGTHEN Apply the product with a trowel or rendering machine with metal mesh embedded in the product 1 fastened to the load-bearing substrate; the maximum total thickness should be 30 mm. ULTRALITE S2 FLEX Apply the adhesive using the double-buttering method with a notched trowel suitable for the type and format of the tiles so that the back of the tiles is sufficiently wetted with adhesive. While installing 2 the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts and to reduce lippage between adjacent tiles. 5 ULTRACOLOR PLUS Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 4 4 damp cellulose sponge. They may also be finished off while the product is partially hardened by going over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). 3 Remove any cementitious residues with UltraCare Keranet. 2 MAPESIL LM Seal the corners, edges and expansion joints after inserting Mapefoam to set the correct depth and 5 then finish off the surface of the sealant with UltraCare Smooth Silicone. 1 RENOVATION 1 Render MAPEWALL RENDER & STRENGTHEN 2 Adhesive ULTRALITE S2 FLEX 3 Ceramic tiles 4 Grout ULTRACOLOR PLUS Sealant for window frame and stringer 5 MAPEFOAM + MAPESIL LM 12 13  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR INSTALLING CERAMIC TILES ON FAÇADES WITH FIBRE-CEMENT PANELS NEW BUILD APPLICATION STEPS The concrete must be clean, dry and mechanically strong. Any irregular areas in the surface may be 1 levelled off with Planitop Fast 330. MONOFINISH/MAPEFINISH + MAPENET 150 Skim the panels with Monofinish applied in two coats with a smooth trowel (total thickness of the two 6-7 coats around 3-4 mm) or Mapefinish. Embed Mapenet 150 mesh between the first and second coat in correspondence with the joints between the panels. ULTRALITE S2 FLEX Apply the adhesive using the double-buttering technique with a suitable notched trowel, according to the type and format of the tiles, to make sure the backs of the tiles are sufficiently wetted. 11 8 While installing the tiles use levelling systems from the MapeLevel line to maintain the correct width 9 7 for the grouts and to reduce lippage between adjacent tiles. 8 ULTRACOLOR PLUS 10 6 Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 5 10 damp cellulose sponge. They may also be finished off while the product is partially hardened by going 4 over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). 11 Remove any cementitious residues with UltraCare Keranet. 3 MAPESIL LM 2 Seal the corners, edges and expansion joints after inserting Mapefoam to set the correct depth and 11 then finish off the surface of the sealant with UltraCare Smooth Silicone. 1 1 Concrete wall 2 Adhesive 3 Polystyrene panel 4 Isolating sheet 5 Fibre-cement panel 6 Reinforced skimming mortar MONOFINISH / 7 MAPEFINISH + MAPENET 150 8 Adhesive ULTRALITE S2 FLEX 9 Ceramic tiles 10 Grout ULTRACOLOR PLUS 11 Sealant MAPEFOAM + MAPESIL LM 14 15  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR QUICKLY RESTORING AND PROTECTING THE FRONT EDGE OF BALCONIES AND REINFORCED CONCRETE ELEMENTS 5 APPLICATION STEPS MAPEFER 1K ZERO 4 Thoroughly brush the area and apply two coats of product with a brush to form a protective, anti- 2 corrosion and re-alkalising layer at least 2 mm thick for the reinforcement rods. 3b PLANITOP SMOOTH&REPAIR ZERO Apply the non-structural mortar with a trowel in a layer 3 to 40 mm thick to reintegrate and skim the 3a concrete; no formwork required. 2 PLANITOP SMOOTH&REPAIR R4 ZERO Apply the structural mortar with a trowel in a layer 3 to 40 mm thick to reintegrate and skim the 3b concrete; no formwork required. 1 MALECH Apply the product with a brush or roller to even out the surface and promote adhesion of the 4 successive coat of paint. 5 ELASTOCOLOR PAINT ZERO 4 5 Once the primer is dry, apply 2 coats of paint with a brush or roller to completely cover the surface. 3a 1 2 RENOVATION 1 Concrete 2 Rod passivating mortar MAPEFER 1K ZERO Repairing mortar PLANITOP SMOOTH & 3a RAPAIR ZERO Repairing mortar PLANITOP SMOOTH & 3b RAPAIR R4 ZERO 4 Acrylic primer MALECH Hygienising, crack-bridging elastomeric paint 5 ELASTOCOLOR PAINT ZERO 16 17  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR RESTORING AND PROTECTING THE FRONT EDGE OF BALCONIES AND REINFORCED CONCRETE ELEMENTS WITH A HIGH LEVEL OF CORROSION APPLICATION STEPS Completely remove all the areas of concrete at risk of becoming detached by mechanical means and 1 remove all rust from the steel reinforcement. MAPEGROUT 430 ZERO 2 Apply the fine-textured mortar for restoring concrete with a trowel; no formwork required. MAPESHIELD CORROSION CONTROL Apply the zinc plate along the structure and pass over it with a rubber roller so that it adheres 3 perfectly to the surface. Connect the electric cables prepared previously to the anode plate with a mechanical fastener. MAPEFLEX MS 45 4 Seal the terminals of the plate and any joints after treating the edges with Primer FD. 5 PLANITOP 200 + MAPENET 150 + PLANITOP 200 4 Apply two coats of skimming compound with a metal trowel with the alkali-resistant glass fibre mesh 6 embedded between the 1st and 2nd coat. 9 8 7 6 3 7 5 2 MALECH Apply the product with a brush or roller to even out the surface and promote adhesion of the 1 8 successive coat of paint. ELASTOCOLOR PAINT ZERO 9 Once the primer is dry, apply 2 coats of paint with a brush or roller to completely cover the surface. RENOVATION 1 Concrete 2 Repairing mortar MAPEGROUT 430 ZERO External sacrificial anode MAPESHIELD 3 CORROSION CONTROL Elastic sealant PRIMER FD + 4 MAPEFLEX MS 45 5 Cementitious skimming mortar PLANITOP 200 6 Glass fibre mesh MAPENET 150 7 Skimming mortar PLANITOP 200 8 Acrylic primer MALECH Hygienising, crack-bridging elastomeric paint 9 ELASTOCOLOR PAINT ZERO 18 19  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR STRUCTURALLY RESTORING CONCRETE BY APPLYING HI-FLOW MORTAR POURED INTO FORMWORK 1 APPLICATION STEPS 2 Completely remove all the areas of concrete at risk of becoming detached by mechanical means and 1 remove all rust from the steel reinforcement. MAPEFER 1K ZERO 3 Thoroughly brush the steel bar and apply two coats of product with a brush to form a protective, anti- 2 corrosion and re-alkalising layer at least 2 mm thick for the reinforcement rods. MAPEGROUT HI-FLOW ZERO Pour the mortar in a constant flow from one side only into the formwork, making sure that all the air is 4 3 expelled. There is no need to vibrate the mortar after pouring. MALECH Apply the product with a brush, roller or by spray to even out the surface and promote adhesion of the 4 successive coat of paint. 5 ELASTOCOLOR PAINT ZERO Once the primer is dry, apply the paint with a brush, roller or by spray. When applying with a brush or 5 roller, 2 coats are required to ensure complete, effective hiding. RENOVATION 1 Concrete 2 Rebar passivating mortar MAPEFER 1K ZERO Repairing mortar MAPEGROUT HI-FLOW 3 ZERO 4 Acrylic primer MALECH Hygienising, crack-bridging elastomeric paint 5 ELASTOCOLOR PAINT ZERO 20 21  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR STRUCTURALLY RESTORING CONCRETE BY APPLYING THIXOTROPIC MORTAR WITHOUT FORMWORK APPLICATION STEPS Completely remove all the areas of concrete at risk of becoming detached by mechanical means and 1 remove all rust from the steel reinforcement. MAPEFER 1K ZERO Thoroughly brush the steel bar and apply two coats of product with a brush to form a protective, anti- 2 corrosion and re-alkalising layer at least 2 mm thick for the reinforcement rods. 1 5 2 MAPEGROUT EASY REPAIR ZERO Apply a layer of the thixotropic mortar up to 5 cm thick with a trowel. Alternatively, apply the mortar by 3 spray using a continuous-mix rendering machine. 4 MALECH 3 Apply the product with a brush, roller or by spray to even out the surface and promote adhesion of the 4 successive coat of paint. 3 2 COLORITE PERFORMANCE 5 Once the primer is dry, apply 2 coats of product with a brush, roller or by spray. 4 1 5 RENOVATION 1 Concrete 2 Rebar passivating mortar MAPEFER 1K ZERO Repairing mortar MAPEGROUT EASY REPAIR 3 ZERO 4 Acrylic primer MALECH Protective acrylic paint COLORITE 5 PERFORMANCE 22 23  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR SKIMMING MORTAR BY APPLYING FINE-TEXTURED CEMENTITIOUS MORTAR NEW BUILD APPLICATION STEPS 1 The concrete must be clean, dry and mechanically strong. PLANITOP 210 2 Apply the first coat on the sound, clean and dampened substrate with a flat trowel. MAPENET 150 Place the mesh on the first coat of the skimming mortar while still fresh and press it down with a 3 metal trowel into the mortar. 6 5 PLANITOP 210 4 Apply the second coat with a flat metal trowel so that it completely covers the mesh. MALECH 4 Apply the product with a brush, roller or by spray to even out the surface and promote adhesion of the 5 successive coat of paint. 3 QUARZOLITE PAINT Once the primer is dry apply the paint with a brush, roller or by spray. 2 coats are required to ensure 6 complete, effective hiding. 2 1 RENOVATION 1 Concrete Water-repellent cementitious skimming 2 mortar PLANITOP 210 - 1st coat 3 Glass fibre reinforcing mesh MAPENET 150 Water-repellent cementitious skimming 4 mortar PLANITOP 210 - 2nd coat 5 Acrylic primer MALECH 6 Quartz acrylic paint QUARZOLITE PAINT 24 25  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR LEVELLING OFF RENDERED, PAINTED OR PLASTIC-COATED SUBSTRATES BY APPLYING WHITE FIBRE-REINFORCED SKIMMING MORTAR APPLICATION STEPS The plastic coating must be well bonded to the substrate and have no cracks or blisters. 1 PLANITOP RASO MAX 2 Apply the first coat on the sound, clean and dampened substrate with a flat trowel. 6 MAPENET 150 Place the mesh on the first coat of the skimming mortar while still fresh and press it down with a 3 metal trowel into the mortar. 5 PLANITOP RASO MAX 4 Apply the second coat with a flat metal trowel so that it completely covers the mesh. 4 SILANCOLOR PRIMER Apply the product with a brush, roller or by spray to even out the surface and promote adhesion of the 5 successive coat of paint. 3 SILANCOLOR PAINT ZERO Once the primer is dry apply the paint with a brush, roller or spray. 2 coats are required to ensure 6 complete, effective hiding. 2 1 RENOVATION 1 Existing plastc-coated substrate White fibre-reinforced lime-cement water- 2 repellent skimming mortar PLANITOP RASO MAX - 1st coat 3 Glass fibre reinforcing mesh MAPENET 150 White fibre-reinforced lime-cement water- 4 repellent skimming mortar PLANITOP RASO MAX - 2nd coat 5 Siloxane primer SILANCOLOR PRIMER Siloxane hygienising paint SILANCOLOR 6 PAINT ZERO 26 27  PROBLEMS WITH A DAMAGED FAÇADE? ANCHORING METAL ELEMENTS IN CONCRETE STRUCTURES APPLICATION STEPS MAPEFILL ZERO Pour the mortar in a constant flow from one side only to eliminate any air from the area to be filled, 1 which must be at least 2 times bigger than the diameter of the bar to be anchored. 1 RENOVATION 1 Anchoring mortar MAPEFILL ZERO 28 29  PROBLEMS WITH A DAMAGED FAÇADE? CRM SYSTEM FOR CONSOLIDATING WEAK MASONRY BY APPLYING NATURAL HYDRAULIC LIME-BASED “REINFORCED” STRUCTURAL RENDER APPLICATION STEPS The existing masonry must be clean and free of any material or element at risk of becoming detached. 1 8 MAPEWALL RENDER & STRENGTHEN 7 2 Apply a first layer of product 1.5 cm thick with a trowel or rendering machine. 8 6 MAPENET EM 40 or MAPENET EM 30 7 5 Place the mesh on the mortar and press it down lightly with a flat trowel so that it adheres perfectly to 3 the mortar. 4 MAPENET EM CONNECTOR 6 3 4 Position the connectors with Mapefix VE SF in the holes drilled previously. 2 MAPEWALL RENDER & STRENGTHEN 1 Apply a second layer of product 1.5 cm thick with a trowel or rendering machine so that it completely 5 covers the mesh and connectors. 5 PLANITOP 510 6 Apply the product to create a lime-based breathable skim coat. 4 SILANCOLOR PRIMER 7 Apply the primer with a brush, roller or by spray. 3 2 1 SILANCOLOR PAINT ZERO 8 Apply 2 coats of paint with a brush, roller or by spray. RENOVATION 1 Existing masonry Fibre-reinforced mortar MAPEWALL RENDER 2 & STRENGTHEN Pre-impregnated alkali-resistant A.R. glass 3 fibre mesh (FRP) MAPENET EM 40 or MAPENET EM 30 Connector MAPENET EM CONNECTOR 4 Chemical anchor MAPEFIX VE SF Fibre-reinforced mortar MAPEWALL RENDER 5 & STRENGTHEN 6 Breathable skimming mortar PLANITOP 510 7 Siloxane undercoat SILANCOLOR PRIMER Siloxane hygienising paint SILANCOLOR 8 PAINT ZERO 30 31  PROBLEMS WITH A DAMAGED FAÇADE? CEMENT-FREE PURE HYDRAULIC LIME-BASED SKIMMING AND RENDERING SYSTEM FOR LEVELLING OFF AND RESTORING MASONRY, INCLUDING MASONRY WITH OLD PAINTWORK APPLICATION STEPS Thoroughly clean the masonry by hydro-blasting to remove any crumbling areas or areas at risk of becoming detached, and any salt from the surface or trapped in the masonry itself. To patch up any 1 areas or elements that have become detached use Mape-Antique NHL Eco Restaura. 1 MAPE-ANTIQUE NHL ECO RESTAURA 2 2 Apply the breathable render in layers up to 30 mm thick with a trowel or rendering machine. 7 MAPE-ANTIQUE NHL ECO RESTAURA Apply the breathable skimming mortar in layers 3 to 30 mm thick with a flat trowel, including on old 3 paintwork. 6 MAPE-ANTIQUE NHL ECO RESTAURA 4 Stitch, point and rebuild masonry with the breathable masonry mortar. 4 MAPE-ANTIQUE NHL ECO RESTAURA 5 Create and rebuild construction elements and features with the breathable masonry mortar. 5 SILEXCOLOR PRIMER 6 Apply the primer with a brush, roller or by spray. SILEXCOLOR PAINT 7 Apply 2 coats of paint with a brush, roller or by spray. 3 RENOVATION 1 Existing masonry Breathable render MAPE-ANTIQUE NHL ECO 2 RESTAURA Breathable skimming mortar MAPE-ANTIQUE 3 NHL ECO RESTAURA Breathable masonry mortar MAPE-ANTIQUE 4 NHL ECO RESTAURA Breathable masonry mortar MAPE-ANTIQUE 5 NHL ECO RESTAURA 6 Silicate undercoat SILEXCOLOR PRIMER 7 Silicate paint SILEXCOLOR PAINT 32 33  PROBLEMS WITH A DAMAGED FAÇADE? SYSTEM FOR PROTECTING EXISTING BUILDINGS IN THE EVENT OF EARTHQUAKES BY APPLYING AN ELASTOMERIC FINISH ON FAÇADE WALLS APPLICATION STEPS Remove the paint from the substrate down to the level of the existing render. 1 MAPEWRAP EQ ADHESIVE 2 Apply a first, even layer with a brush or roller. Please refer to the MapeWrap EQ System data sheet. 7 MAPEWRAP EQ NET Place the fabric in position, making sure there are no creases by going over the surface with a 3 MapeWrap Roller, so that the adhesive completely penetrates through the fibres of the fabric. 6 MAPEWRAP EQ ADHESIVE Apply the second coat while the first coat is still fresh. Use a MapeWrap Roller to remove any air 5 4 bubbles. PLANITOP 200 4 5 Apply and spread the skimming mortar with a smooth metal trowel. MALECH 3 Apply the product with a brush or roller to even out the surface and to promote adhesion of the 6 successive coat of paint. 2 ELASTOCOLOR PAINT ZERO Once the primer is dry, apply at least 2 coats of paint with a brush, roller or by spray to completely 7 cover the surface. 1 RENOVATION 1 Render with removal of existing paint One-component ready-mixed water- 2 based adhesive in polyurethane dispersion MAPEWRAP EQ ADHESIVE Primed bi-directional glass fibre fabric 3 MAPEWRAP EQ NET One-component ready-mixed waterbased 4 adhesive MAPEWRAP EQ ADHESIVE 5 Cementitious skimming mortar PLANITOP 200 6 Acrylic primer MALECH Hygienising, crack-bridging elastomeric paint 7 ELASTOCOLOR PAINT ZERO 34 35  PROBLEMS WITH FLOORS AND WALLS? SYSTEM FOR WATERPROOFING AND INSTALLING CERAMIC TILES OR MOSAIC IN DAMP ENVIRONMENTS ON A WATERPROOFING AND ANTI-FRACTURE MEMBRANE NEW BUILD APPLICATION STEPS The cementitious screed must be clean, dry and mechanically strong. 1 ULTRALITE S1 FLEX ZERO Apply the adhesive on the substrate with a 3-4 mm notched trowel to bond the membrane to the 2 substrate. 10 MAPEGUARD WP 200 Apply the membrane on the adhesive while still fresh and press down evenly with a roller, working 3 from the centre to the edges. 7 MAPEGUARD WP ADHESIVE Apply the adhesive with a No. 3 notched trowel to bond all the waterproofing accessories to the 4 membrane. 3 MAPEGUARD ST Seal all the corners between the wall and floor and between adjacent pieces of membrane with the 5 tape. 9 8 MAPEGUARD IC 6 Waterproof the internal and external corners with Mapeguard IC and Mapeguard EC, respectively. 2 MAPEGUARD PC 6 Bond the seals in place with Mapeguard WP Adhesive to waterproof the through pipework and 11 4 7 drains. 5 ULTRALITE S1 FLEX ZERO RENOVATION Apply the adhesive on the substrate with a notched trowel suitable for the type and format of the tiles 1 to ensure the back of the tiles is sufficiently wetted. Use the double-buttering method where specified 8 by UNI 11493-1. While installing the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts and to reduce lippage between adjacent tiles. 1 Cementitious screed 9 Glass mosaic KERAPOXY EASY DESIGN Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without Cementitious adhesive ULTRALITE S1 FLEX 10 Epoxy grout KERAPOXY EASY DESIGN 2 ZERO leaving gaps or steps. After filling the grouts with epoxy mortar clean the surface while the mortar is 10 still wet fresh with a cellulose sponge dipped in water and a Scotch-Brite® pad where required. Carry 11 Elastic sealant MAPEFOAM + MAPESIL AC Alkali-resistant waterproofing and anti-fracture out any final cleaning required using UltraCare Kerapoxy Cleaner. 3 membrane MAPEGUARD WP 200 Quick-drying, two-component, elastic MAPESIL AC 4 cementitious adhesive MAPEGUARD WP Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then 11 finish off the surface of the sealant with UltraCare Smooth Silicone. ADHESIVE 5 Waterproofing band MAPEGUARD ST 6 Waterproofing internal corner MAPEGUARD IC Waterproofing membrane for through pipes 7 and drains MAPEGUARD PC Cementitious adhesive ULTRALITE S1 FLEX 8 ZERO 36 37  PROBLEMS WITH FLOORS AND WALLS? SYSTEM FOR INSTALLING CERAMIC TILES IN DAMP ENVIRONMENTS ON WATERPROOFING MULTIPURPOSE PANELS NEW BUILD APPLICATION STEPS MAPEGUARD BOARD Cut the panels to the size required with a cutter. Holes and openings for through elements may be 1 created using a drill with a hole-saw bit or with a reciprocating saw. MAPEFLEX MS45 Use this hybrid sealant and mechanical fasteners to assemble the panels to create partitions, sink 2 units and furnishing features. ULTRALITE S1 FLEX ZERO Apply the adhesive on the substrate with a notched trowel suitable for the type and format of the tiles to ensure the back of the tiles is sufficiently wetted. Use the double-buttering method where specified 3 by UNI 11493-1. While installing the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts and to reduce lippage between adjacent tiles. KERAPOXY EASY DESIGN Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without leaving gaps or steps.After filling the grouts with epoxy mortar clean the surface while the mortar is 5 still wet fresh with a cellulose sponge dipped in water and a Scotch-Brite® pad where required. Carry 3 out any final cleaning required using UltraCare Kerapoxy Cleaner. 5 1 4 2 4 5 1 3 Waterproofing multipurpose panels 1 MAPEGUARD BOARD 2 Hybrid sealant MAPEFLEX MS45 3 Adhesive ULTRALITE S1 FLEX ZERO 4 Porcelain tiles 5 Grout KERAPOXY EASY DESIGN 38 39  PROBLEMS WITH FLOORS AND WALLS? SYSTEM FOR WATERPROOFING AND INSTALLING FLOOR AND WALL COVERINGS WITH READY-TO-USE PRODUCTS IN NEWLY CONSTRUCTED DAMP ENVIRONMENTS NEW BUILD APPLICATION STEPS TOPCEM PRONTO 13 14 Position a series of levelling guides, spread the mix, carefully compact the mix and float-finish the 3 surface. 12 MAPEGUM WPS 4 Apply two layers of product with a trowel, roller or brush to form a total thickness of at least 0.8 mm. MAPEBAND PE 120 5 Apply the elastic tape for fillet joints on the first layer of Mapegum WPS while still fresh. KERAFLEX Apply the adhesive on the substrate with a notched trowel suitable for the type and format of the tiles to ensure the back of the tiles is sufficiently wetted. Use the double-buttering method where specified 4 11 6 by UNI 11493-1. While installing the tiles use levelling systems from the MapeLevel line to maintain the 4 correct width for the grouts and to reduce lippage between adjacent tiles. 9 KERAPOXY EASY DESIGN 10 Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without 8 8 leaving gaps or steps. After filling the grouts with epoxy mortar clean the surface while the mortar is 13 still wet fresh with a cellulose sponge dipped in water and a Scotch-Brite® pad where required. Carry 5 6 out any final cleaning required using UltraCare Kerapoxy Cleaner. MAPESIL AC 4 3 Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then 9 finish off the surface of the sealant with UltraCare Smooth Silicone. 4 2 7 ULTRAMASTIC III Apply the adhesive on the substrate with a notched trowel suitable for the type and format of the tiles 1 to ensure the back of the tiles is sufficiently wetted. Use the double-buttering method where specified 11 in UNI 11493-1. While installing the tiles use levelling systems from the MapeLevel line to maintain the correct width 1 Concrete substrate 11 Adhesive ULTRAMASTIC III for the grouts and to reduce lippage between adjacent tiles. 2 Uncoupling layer 12 Ceramic tiles MAPESIL Z PLUS 3 Screed TOPCEM PRONTO 13 Grout KERAPOXY EASY DESIGN Seal fillets between sanitary ware and ceramic tiles after inserting Mapefoam to set the correct depth. 14 Finish off the surface of the sealant with UltraCare Smooth Silicone. 4 Ready-to-use waterproofer MAPEGUM WPS 14 Sealant MAPEFOAM + MAPESIL Z PLUS 5 Rubber tape MAPEBAND PE 120 6 Adhesive KERAFLEX 7 Ceramic tiles 8 Grout KERAPOXY EASY DESIGN 9 Sealant MAPEFOAM + MAPESIL AC 10 Plasterboard 40 41  PROBLEMS WITH FLOORS AND WALLS? SYSTEM FOR QUICKLY WATERPROOFING AND INSTALLING DECORATIVE WALL COVERINGS AND LVT/SPC IN DAMP ENVIRONMENTS NEW BUILD APPLICATION STEPS ECO PRIM T PLUS Apply the product with a brush or roller. Dilute the product according to the absorbency of the 2 substrate. 12 PLANEX HR MAXI 3 Apply a single layer 2 to 20 mm thick with a large metal trowel or rake. MAPEBAND PE120 Position the tape and relative accessory items in correspondence with expansion joints, fillets between 4 horizontal and vertical surfaces, corners and edges and bond them with Mapegum WPS. MAPEGUM WPS/MAPEBAND PE 120 Apply the product in two, even thin layers (approx. 0.4 mm per layer) with a brush, long-pile roller or 11 5 trowel. Wait until the first layer is dry before applying the second layer with a trowel crossways to the first one. 10 ULTRABOND ECO MS 4 LVT WALL&FLOOR 5 Apply the product with a MAPEI No. 1 or TKB A2 notched trowel (for LVT with an uneven back or not 6 particularly flat, use a MAPEI No. 2 or 3 or TKB B1 trowel). 9 8 5 MAPECOAT 4 LVT 7 Before applying the product thoroughly clean the surface of the LVT with a red or green Ultracoat 4 8 Pad. After mixing the two components as specified (comp. A : comp. B = 5 : 1 in weight), apply a criss- 5 6 cross layer of product with a short-pile roller (such as an Ultracoat Roller T3 or T5) or by airless spray. 2 3 1 MAPESIL AC Apply the one-component acetic silicone sealant in correspondence with expansion joints and joints 9 between the floor and wall. ULTRABOND ECO DECOR WET Adhesive supplied ready to use and does not require any preparation. Apply the product with a 10 smooth trowel. 1 Screed TOPCEM PRONTO 11 Decorative glass fibre 2 Primer ECO PRIM T PLUS 12 Finishing MAPECOAT DECOR PROTECTION MAPECOAT DECOR PROTECTION 3 Self-levelling compound PLANEX HR MAXI After mixing the two components as specified (comp. A : comp. B = 5 : 1 in weight), apply a criss-cross 12 layer of product with a short-pile roller (such as an Ultracoat Roller T3 or T5). 4 Rubber tape MAPEBAND PE 120 Ready-to-use waterproofing membrane 5 MAPEGUM WPS Adhesive ULTRABOND ECO MS 4 LVT 6 WALL&FLOOR 7 LVT / SPC 8 Finishing MAPECOAT 4 LVT 9 Sealant MAPESIL AC 10 Adhesive ULTRABOND ECO DECOR WET 42 43  PROBLEMS WITH FLOORS AND WALLS? SYSTEM FOR INSTALLING NATURAL STONE TILES ON A HEATED SCREED WITH HIGH THERMAL CONDUCTIVITY WITH A LAYER OF SOUNDPROOFING AFTER APPLYING AN ISOLATING AND ANTI-FRACTURE MEMBRANE NEW BUILD APPLICATION STEPS MAPESILENT ROLL Apply the sheets on the substrate following the long side of the room. Overlap the sheets by around 3 5 cm. MAPESILENT BAND R Apply the soundproofing strip along the bottom of the perimeter walls and around any elements 4 passing through the screed. MAPESILENT TAPE Seal overlaps between the sheets with the soundproofing tape and press down firmly with a rigid 5 roller. TOPCEM PRONTO Position a series of levelling guides, spread the mix, carefully compact the mix and float-finish the 7 surface. Minimum thickness over the heating elements: 3 cm; place metal reinforcing mesh at the mid-point or add Mapefibre ST 30 structural fibres. KERAQUICK MAXI S1 8 Spread the adhesive on the screed with a No. 5 notched trowel to bond the membrane. 12 MAPEGUARD UM 35 13 11 Place the membrane on the adhesive while still fresh and press down firmly on the surface with a float 9 or a Mapeguard Roller. 10 8 9 7 KERAQUICK MAXI S1 6 Apply the adhesive using the double-buttering method with a notched trowel suitable for the type 4 3 and format of the tiles so that the back of the tiles is sufficiently wetted with adhesive. While installing RENOVATION 5 10 the tiles use levelling systems from the MapeLevel line to maintain the correct width for the grouts 2 and to reduce lippage between adjacent tiles. 1 ULTRACOLOR PLUS 1 Concrete substrate 11 Carrara white marble Once the adhesive has set, carefully fill the grouts to their full depth using a rubber trowel without leaving gaps or steps. When the mix starts to lose its plasticity, clean off any excess product with a 2 Vapour barrier 12 Grout ULTRACOLOR PLUS 12 damp cellulose sponge. They may also be finished off while the product is partially hardened by going 3 Soundproofing membrane MAPESILENT ROLL over the surface with a damp abrasive pad (such as a Scotch-Brite® pad). 13 Sealant MAPEFOAM + MAPESIL LM Remove any cementitious residues with UltraCare Keranet. 4 Soundproofing band MAPESILENT BAND R 5 Soundproofing tape MAPESILENT TAPE MAPESIL LM Seal the perimeter and expansion joints after inserting Mapefoam to set the correct depth and then 6 Heating system 13 finish off the surface of the sealant with UltraCare Smooth Silicone. 7 Cementitious screed TOPCEM PRONTO 8 Adhesive KERAQUICK MAXI S1 Uncoupling anti-fracture membrane 9 MAPEGUARD UM 35 10 Adhesive KERAQUICK MAXI S1 44 45