KSP-IP05 Rev 04 CT Work Instruction Linear.docx

**C/T WORK INSTRUCTION LINEAR** Revision No. 04 Page No. 1 of 15 Doc. No. KSP-IP05 Effective Date December 1, 2023 +-------------+-------------+-------------+-------------+-------------+ | Revision | | | | | | History | |...

**C/T WORK INSTRUCTION LINEAR** Revision No. 04 Page No. 1 of 15 Doc. No. KSP-IP05 Effective Date December 1, 2023 +-------------+-------------+-------------+-------------+-------------+ | Revision | | | | | | History | | | | | +=============+=============+=============+=============+=============+ | Rev. no | Date | Page | Description | Originator | +-------------+-------------+-------------+-------------+-------------+ | | | | | | +-------------+-------------+-------------+-------------+-------------+ | 0 | March 1, | All | Initial | Anthony | | | 2018 | | Issue | Gabao | +-------------+-------------+-------------+-------------+-------------+ | 1 | December | All | Illustratio | John | | | 14, 2020 | | n | Francis | | | | | Replacement | Doroin | | | | | and | | | | | | Revision of | | | | | | Instruction | | | | | | s. | | +-------------+-------------+-------------+-------------+-------------+ | 2 | July 6, | All | Review of | John | | | 2023 | | document | Francis | | | | | | Doroin | +-------------+-------------+-------------+-------------+-------------+ | 3 | September | All | Review and | John | | | 1, 2023 | | revision of | Francis | | | | | document | Doroin | +-------------+-------------+-------------+-------------+-------------+ | 4 | December 1, | 4 | Added | John | | | 2023 | | production | Francis | | | | | excess | Doroin | | | | | table and | | | | | | revised | | | | | | instruction | | +-------------+-------------+-------------+-------------+-------------+ | | | | | | +-------------+-------------+-------------+-------------+-------------+ | Prepared | Reviewed | Approved | | | | by: | by: | by: | | | | | | | | | | John | Alexa | Jose Jeremy | | | | Francis | Angela U. | Canlubo | | | | Doroin | Villanueva | | | | | | | QMR | | | +-------------+-------------+-------------+-------------+-------------+  **C/T WORK INSTRUCTION LINEAR** Revision No. 04 ----------------------- --------------------------------- -------------- ---------------- ------------------ Page No. 2 of 15 Doc. No. KSP-IP05 Effective Date December 1, 2023 +-------------+-------------+-------------+-------------+-------------+ | | **C/T WORK | Revision | 04 | | | | INSTRUCTION | No. | | | | | LINEAR** | | | | +=============+=============+=============+=============+=============+ | | | Page No. | 3 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **1.0 | | | | | | T-Card | | | | | | Issuance** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | | **Equipment | | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ |  | Content: | | | | | | | | | | | | 1. Receive | | | | | | s | | | | | | VISUAL | | | | | | TRAVEL | | | | | | CARD | | | | | | and | | | | | | barcode | | | | | | work | | | | | | instruc | | | | | | tion | | | | | | from | | | | | | team | | | | | | leader. | | | | | | | | | | | | 2. The | | | | | | VISUAL | | | | | | TRAVEL | | | | | | CARD | | | | | | and | | | | | | barcode | | | | | | is | | | | | | sorted | | | | | | by | | | | | | machine | | | | | | number | | | | | | and | | | | | | device | | | | | | numbers | | | | | |. | | | | | | | | | | | | 3. Check | | | | | | the | | | | | | followi | | | | | | ng | | | | | | VISUAL | | | | | | TRAVEL | | | | | | CARD | | | | | | content | | | | | | | | | | | | 1. Bar | | | | | | code | | | | | | Lot | | | | | | Num | | | | | | ber | | | | | | | | | | | | 2. Mac | | | | | | hine | | | | | | Num | | | | | | ber | | | | | | | | | | | | 3. CT | | | | | | Cod | | | | | | e | | | | | | | | | | | | 4. Put the | | | | | | VISUAL | | | | | | TRAVEL | | | | | | CARD in | | | | | | the | | | | | | | | | | | | file holder | | | | | | of the | | | | | | machine. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Visual | **Important | Immediately | | | Used** | Travel Card | ** | inform your | | | | and Barcode | | direct | | | | | **Notice** | supervisor | | | | | | if any | | | | | | incorrect | | | | | | content | | | | | | found in | | | | | | the Visual | | | | | | Card and | | | | | | Barcode. | | +-------------+-------------+-------------+-------------+-------------+ +-------------+-------------+-------------+-------------+-------------+ | | **C/T WORK | Revision | 04 | | | | INSTRUCTION | No. | | | | | LINEAR** | | | | +=============+=============+=============+=============+=============+ | | | Page No. | 4 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **2.0 | | | | | | Initial | | | | | | Preparation | | | | | | ** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | Cart | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ |  | Content:** | | | | |  | 2.1 Work | | | | | | Standard | | | | |  | 2.1.1 | | | | | | Confirm if | | | | | | BARCODE | | | | | | LABEL, | | | | | | CARRIER | | | | | | TAPE WORK | | | | | | | | | | | | STANDARD | | | | | | and VISUAL | | | | | | TRAVEL CARD | | | | | | has the | | | | | | same | | | | | | product | | | | | | | | | | | | specificati | | | | | | on. | | | | | | If | | | | | | nonconformi | | | | | | ties | | | | | | were found | | | | | | report to | | | | | | your team | | | | | | | | | | | | leader. | | | | | | | | | | | | 2.2 | | | | | | Adhesive | | | | | | Tape, | | | | | | Sticky Tape | | | | | | and Brush | | | | | | | | | | | | 2.2.1 | | | | | | Retrieve | | | | | | from the | | | | | | packaging | | | | | | area and | | | | | | placed it | | | | | | on | | | | | | | | | | | | the machine | | | | | | near the | | | | | | winding | | | | | | area. | | | | | | | | | | | | 2.3 Raw | | | | | | Material / | | | | | | Sheet | | | | | | | | | | | | 2.3.1 Place | | | | | | the raw | | | | | | material on | | | | | | the | | | | | | unwinding | | | | | | area of the | | | | | | | | | | | | machine and | | | | | | confirm if | | | | | | the barcode | | | | | | and Work | | | | | | Standard | | | | | | | | | | | | has the | | | | | | same | | | | | | specificati | | | | | | on. | | | | | | | | | | | | 2.3.2 Pull | | | | | | approximate | | | | | | ly | | | | | | 5 meters | | | | | | Sheet and | | | | | | check the | | | | | | | | | | | | physical | | | | | | appearance. | | | | | | Record and | | | | | | mark any | | | | | | damage | | | | | | | | | | | | and/or | | | | | | deformity | | | | | | on | | | | | | production | | | | | | log sheet | | | | | | and give it | | | | | | to | | | | | | | | | | | | QC for | | | | | | inspection. | | | | | | | | | | | | 2.4 Reel | | | | | | | | | | | | 2.4.1 | | | | | | Retrieve | | | | | | the reel | | | | | | from | | | | | | packaging | | | | | | area and | | | | | | check the | | | | | | | | | | | | specificati | | | | | | on | | | | | | according | | | | | | to Work | | | | | | Standard. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Adhesive | **Important | **Immediate | | | Used** | Tape, | ** | ly | | | | Sticky | | inform your | | | | Tape, Sheet | **Notice** | direct | | | | & Reel | | supervisor | | | | | | for any | | | | | | incorrect | | | | | | data found | | | | | | in the | | | | | | Visual Card | | | | | | and | | | | | | Barcode.** | | +-------------+-------------+-------------+-------------+-------------+ +-------------+-------------+-------------+-------------+-------------+ | | **C/T WORK | Revision | 04 | | | | INSTRUCTION | No. | | | | | LINEAR** | | | | +=============+=============+=============+=============+=============+ | | | Page No. | 5 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **3.0 | | | | | | Production | | | | | | Log Sheet | | | | | | Preparation | | | | | | ** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | None | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ |  | Content:** | | | | | | | | | | | | 3.1 Request | | | | | | Production | | | | | | log sheet | | | | | | to your | | | | | | Team | | | | | | Leader/ | | | | | | Encoder and | | | | | | input the | | | | | | following | | | | | | data: | | | | | | | | | | | | 2.1.1 Raw | | | | | | Material | | | | | | Details | | | | | | | | | | | | 2.1.2 | | | | | | Product | | | | | | Details | | | | | | | | | | | | 2.1.3 | | | | | | Production | | | | | | Details | | | | | | | | | | | | 3.2 Use the | | | | | | Vision | | | | | | computer | | | | | | time as | | | | | | reference | | | | | | to | | | | | | | | | | | | record the | | | | | | actual | | | | | | start time, | | | | | | end time | | | | | | and | | | | | | | | | | | | duration | | | | | | time of | | | | | | operation. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Production | **Important | Equipment | | | Used** | Log Sheet | ** | actual | | | | | | temperature | | | | | **Notice** | and time | | | | | | duration | | | | | | value | | | | | | should be | | | | | | the same | | | | | | with the | | | | | | work | | | | | | standard | | | | | | operation | | | | | | manual. | | +-------------+-------------+-------------+-------------+-------------+ | | **C/T WORK | Revision | 04 | | | | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 6 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **4.0 Touch | | | | | | Screen | | | | | | Parameter | | | | | | Confirmatio | | | | | | n** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | None | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ |  | | | | | | | 4.1 In | | | | | | touch | | | | | | screen Main | | | | | | menu | | | | | | confirm the | | | | | | pocket | | | | | | | | | | | | quantity by | | | | | | pressing | | | | | | Setting | | | | | | then press | | | | | | Set Pocket | | | | | | | | | | | | to input | | | | | | pocket | | | | | | quantity. | | | | | | Pocket | | | | | | quantity | | | | | | should be | | | | | | | | | | | | based on | | | | | | work order | | | | | | and | | | | | | production | | | | | | excess | | | | | | table. | | | | | | | | | | | | Note: | | | | | | | | | | | | 4.2 In | | | | | | touch | | | | | | screen Main | | | | | | menu, press | | | | | | Setting | | | | | | then | | | | | | | | | | | | press Sheet | | | | | | Length to | | | | | | input | | | | | | Correct | | | | | | length | | | | | | data. | | | | | | | | | | | | Sheet | | | | | | length can | | | | | | be found in | | | | | | its | | | | | | barcode. | | | | | | | | | | | | 4.3 Cut the | | | | | | raw | | | | | | material | | | | | | barcode and | | | | | | go to the | | | | | | computer | | | | | | | | | | | | together | | | | | | with T-card | | | | | | and Reel | | | | | | label. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | None | **Important | **Notify | | | Used** | | ** | immediate | | | | | | supervisor | | | | | **Notice** | when job | | | | | | specificati | | | | | | ons | | | | | | and SET | | | | | | POCKET | | | | | | quantities | | | | | | are | | | | | | different.* | | | | | | * | | +-------------+-------------+-------------+-------------+-------------+ |  | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 7 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **5.0 | | | | | | Production | | | | | | Registry** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | Avoid | **Equipment | ERP | | | d | Barcode | Used** | Software & | | | Item(s)** | scanner for | | Barcode | | | | any damage | | Scanner | | +-------------+-------------+-------------+-------------+-------------+ | | **Job | | | | | | Content:** | | | | | | | | | | | | 5.1 | | | | | | Register | | | | | | the | | | | | | following | | | | | | in the ERP | | | | | | computer. | | | | | | | | | | | | a\. VISUAL | | | | | | TRAVEL | | | | | | CARD | | | | | | | | | | | | b\. Reel | | | | | | Barcode | | | | | | | | | | | | c\. SHEET | | | | | | barcode | | | | | | | | | | | | 5.2 In the | | | | | | data of | | | | | | VISUAL | | | | | | TRAVEL | | | | | | CARD, scan | | | | | | for | | | | | | | | | | | | product | | | | | | entry using | | | | | | barcode | | | | | | scanner for | | | | | | the | | | | | | | | | | | | program to | | | | | | register | | | | | | the | | | | | | equipment | | | | | | number and | | | | | | | | | | | | sheet | | | | | | barcode | | | | | | before | | | | | | start of | | | | | | production. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | None | **Important | Repeat | | | Used** | | ** | production | | | | | | log each | | | | | **Notice** | time a new | | | | | | SHEET is | | | | | | replaced | | +-------------+-------------+-------------+-------------+-------------+ |  | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 8 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **6.0 | | | | | | Machine | | | | | | Preparation | | | | | | ** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | Reel Guide | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ |  | Installatio | | | | | | n** | | | | | | | | | | | | **6.2 | | | | | | Machine | | | | | | Cleaning** | | | | | | | | | | | | **6.3 | | | | | | Sticky Tape | | | | | | Installatio | | | | | | n** | | | | | | | | | | | | **6.4 Brush | | | | | | Installatio | | | | | | n** | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Reel, | **Important | **Immediate | | | Used** | Barcode | ** | ly | | | | Sticker | | inform your | | | | | **Notice** | direct | | | | | | supervisor | | | | | | if Barcode | | | | | | stickers is | | | | | | not | | | | | | positioned | | | | | | properly.** | | +-------------+-------------+-------------+-------------+-------------+ | | **C/T WORK | Revision | 04 | | | | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 9 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **7.1 Raw | | | | | | Material | | | | | | Installatio | | | | | | n** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | SHEET is | **Equipment | Un-winder | | | d | strictly | Used** | Cover with | | | Item(s)** | prohibited | | lock | | | | to be left | | | | | | untied | | | | +-------------+-------------+-------------+-------------+-------------+ | | **Job | | | | | | Content:** | | | | | | | | | | | | 7.1.1 | | | | | | Rotate the | | | | | | lever in a | | | | | | counter | | | | | | clockwise | | | | | | | | | | | | 7.1.2 Using | | | | | | both hands, | | | | | | load the | | | | | | raw | | | | | | material | | | | | | (sheet) | | | | | | | | | | | | into the | | | | | | machine's | | | | | | unwinder, | | | | | | align the | | | | | | lock key | | | | | | | | | | | | groove of | | | | | | the raw | | | | | | material | | | | | | (sheet) | | | | | | into the | | | | | | | | | | | | unwinder | | | | | | inner | | | | | | cover. | | | | | | | | | | | | 7.1.3 Make | | | | | | sure that | | | | | | the raw | | | | | | material | | | | | | (sheet) | | | | | | tail end | | | | | | | | | | | | is in | | | | | | counter | | | | | | clockwise | | | | | | direction, | | | | | | mount and | | | | | | | | | | | | lock the | | | | | | cover by | | | | | | rotating | | | | | | the lever | | | | | | in | | | | | | clockwise | | | | | | | | | | | | direction. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Raw | **Important | Raw | | | Used** | Material/Sh | ** | Materials | | | | eet | | must not | | | | | **Notice** | touch the | | | | | | floor to | | | | | | avoid any | | | | | | foreign | | | | | | material | | | | | | that causes | | | | | | non-conform | | | | | | ities. | | +-------------+-------------+-------------+-------------+-------------+ |  | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 10 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **7.2 Raw | | | | | | Material | | | | | | Installatio | | | | | | n | | | | | | -- | | | | | | Unwinding & | | | | | | Forming** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | None | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Unwinding | **Job | | | | | ** | Content:** | | | | | | | | | | | **Forming** | 7.2.1 Peel | | | | | | off the | | | | | | adhesive | | | | | | tape of the | | | | | | raw | | | | | | material | | | | | | | | | | | | tail end | | | | | | and pull it | | | | | | pass the | | | | | | fix roller, | | | | | | cut the | | | | | | | | | | | | barcode | | | | | | logo and | | | | | | hang it on | | | | | | the fix | | | | | | roller | | | | | | shaft. | | | | | | | | | | | | 7.2.2 Pull | | | | | | the sheet | | | | | | down pass | | | | | | through the | | | | | | unwinder | | | | | | | | | | | | tension | | | | | | roller and | | | | | | up until | | | | | | the upper | | | | | | fix roller | | | | | | of | | | | | | | | | | | | the | | | | | | unwinder | | | | | | section of | | | | | | the | | | | | | machine. | | | | | | | | | | | | 7.2.3 Pass | | | | | | the sheet | | | | | | in the left | | | | | | moving | | | | | | gripper and | | | | | | | | | | | | insert it | | | | | | to the | | | | | | heater | | | | | | guide rail. | | | | | | | | | | | | 7.2.4 | | | | | | Slowly push | | | | | | the sheet | | | | | | in the | | | | | | heater | | | | | | guide rail | | | | | | | | | | | | into the | | | | | | mold and | | | | | | pass | | | | | | through the | | | | | | right | | | | | | | | | | | | moving | | | | | | gripper. | | | | | | | | | | | | 7.2.5 | | | | | | Slowly pull | | | | | | the sheet | | | | | | and insert | | | | | | into the | | | | | | fix | | | | | | | | | | | | gripper and | | | | | | pull the | | | | | | sheet in | | | | | | approximate | | | | | | ly | | | | | | 250 | | | | | | | | | | | | cm passes | | | | | | the forming | | | | | | fix roller, | | | | | | push the | | | | | | | | | | | | RETURN | | | | | | button to | | | | | | lock the | | | | | | raw | | | | | | material | | | | | | (sheet). | | | | | | | | | | | | Start the | | | | | | forming | | | | | | process | | | | | | until you | | | | | | have sheet | | | | | | with | | | | | | | | | | | | pocket | | | | | | formed with | | | | | | approximate | | | | | | ly | | | | | | 3 meters in | | | | | | | | | | | | length. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Sheet | **Important | Avoid the | | | Used** | | ** | sheet not | | | | | | to run | | | | | **Notice** | around. | | | | | | | | | | | | NO HAND | | | | | | CONTACT ON | | | | | | THE HEATER | | | | | | BLOCK TO | | | | | | AVOID | | | | | | SERIOUS | | | | | | BURN | | +-------------+-------------+-------------+-------------+-------------+ |  | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 11 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **7.3 Raw | | | | | | Material | | | | | | Installatio | | | | | | n | | | | | | -- Puncher | | | | | | & Center | | | | | | Slit** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | None | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ | Puncher | **Job | | | | | | Content:** | | | | | Vision | | | | | | | 7.3.1 | | | | | | Slowly pull | | | | | | down the | | | | | | sheet pass | | | | | | through the | | | | | | | | | | | | puncher fix | | | | | | roller and | | | | | | tension | | | | | | roller, and | | | | | | pull | | | | | | | | | | | | again, up | | | | | | pass the | | | | | | puncher | | | | | | left guide | | | | | | roller. | | | | | | | | | | | | 7.3.2 | | | | | | Insert the | | | | | | sheet into | | | | | | the puncher | | | | | | left guide | | | | | | rail | | | | | | | | | | | | pass | | | | | | through the | | | | | | puncher | | | | | | assembly | | | | | | and into | | | | | | the | | | | | | | | | | | | puncher | | | | | | right guide | | | | | | rail pass | | | | | | through the | | | | | | right | | | | | | | | | | | | guide | | | | | | roller. | | | | | | | | | | | | 7.3.3 Start | | | | | | the forming | | | | | | and | | | | | | punching | | | | | | until you | | | | | | have | | | | | | | | | | | | sheet with | | | | | | pockets, | | | | | | sprocket | | | | | | hole and | | | | | | center | | | | | | | | | | | | hole with | | | | | | approximate | | | | | | ly | | | | | | 3 meters in | | | | | | length. | | | | | | | | | | | | 7.3.4 | | | | | | Slowly pull | | | | | | down the | | | | | | sheet pass | | | | | | the center | | | | | | | | | | | | slitter | | | | | | tension | | | | | | roller and | | | | | | up into the | | | | | | left guide | | | | | | | | | | | | roller. | | | | | | | | | | | | 7.3.5 | | | | | | Insert the | | | | | | sheet | | | | | | between the | | | | | | upper and | | | | | | lower | | | | | | | | | | | | blade, push | | | | | | the CENTER | | | | | | SLIT button | | | | | | to start | | | | | | the | | | | | | | | | | | | slitting | | | | | | process, | | | | | | then using | | | | | | your left | | | | | | hand, pull | | | | | | | | | | | | and guide | | | | | | the sheet | | | | | | into the | | | | | | right guide | | | | | | roller | | | | | | | | | | | | down pass | | | | | | the fix | | | | | | roller of | | | | | | slitting | | | | | | section of | | | | | | the | | | | | | | | | | | | machine. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Sheet | **Important | NO HAND | | | Used** | | ** | CONTACT ON | | | | | | THE | | | | | **Notice** | SLITTING | | | | | | BLADE TO | | | | | | AVOID | | | | | | SERIOUS CUT | | | | | | INJURY | | +-------------+-------------+-------------+-------------+-------------+ | | **C/T WORK | Revision | 04 | | | | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 12 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **7.4 Raw | | | | | | Material | | | | | | Installatio | | | | | | n | | | | | | -- | | | | | | Winding** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | None | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ | | **Job | | | | | | Content:** | | | | | | | | | | | | 7.4.1 | | | | | | Slowly pull | | | | | | down the | | | | | | sheets pass | | | | | | to the | | | | | | tension | | | | | | | | | | | | roller and | | | | | | pull upward | | | | | | pass the | | | | | | guide rail | | | | | | of | | | | | | | | | | | | winding | | | | | | section of | | | | | | the | | | | | | machine. | | | | | | | | | | | | 7.4.2 Put | | | | | | the | | | | | | prepared | | | | | | adhesive | | | | | | tapes in | | | | | | the end of | | | | | | | | | | | | each sheet | | | | | | by first | | | | | | pull the | | | | | | inner sheet | | | | | | pass | | | | | | | | | | | | through the | | | | | | upper guide | | | | | | roller and | | | | | | mount, the | | | | | | | | | | | | end point | | | | | | with | | | | | | adhesive | | | | | | tape on the | | | | | | inner most | | | | | | | | | | | | area of the | | | | | | upper reel. | | | | | | | | | | | | 7.4.3 Next | | | | | | pull the | | | | | | outer sheet | | | | | | pass | | | | | | through the | | | | | | | | | | | | lower guide | | | | | | roller and | | | | | | mount the | | | | | | end point | | | | | | with | | | | | | | | | | | | adhesive | | | | | | tape on the | | | | | | inner most | | | | | | area of the | | | | | | | | | | | | lower reel. | | | | | | | | | | | | 7.4.4 Push | | | | | | the Winder | | | | | | 1 and | | | | | | Winder 2 | | | | | | button to | | | | | | start | | | | | | | | | | | | winding | | | | | | process. | | | | | | | | | | | | 7.4.5 In | | | | | | the Touch | | | | | | Screen | | | | | | Monitor, | | | | | | under the | | | | | | | | | | | | operation | | | | | | menu, press | | | | | | the counter | | | | | | reset tab | | | | | | to | | | | | | | | | | | | reset the | | | | | | pocket | | | | | | count of | | | | | | the machine | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | Sheet & | **Important | | | | Used** | Adhesive | ** | | | | | Tape | | | | | | | **Notice** | | | +-------------+-------------+-------------+-------------+-------------+ |  | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 13 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **8.0 | | | | | | Vision | | | | | | test** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | Keyboard & | | | d | | Used** | Mouse | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ | | **Job | | | | | | Content:** | | | | | | | | | | | | 8.1 When | | | | | | the initial | | | | | | sheet with | | | | | | form and | | | | | | holes pass | | | | | | | | | | | | through the | | | | | | vision | | | | | | camera, | | | | | | used the | | | | | | keyboard | | | | | | | | | | | | pointer | | | | | | controller | | | | | | to click on | | | | | | the RUN | | | | | | button of | | | | | | | | | | | | the vision | | | | | | program to | | | | | | start the | | | | | | vision | | | | | | check | | | | | | | | | | | | process. | | | | | | | | | | | | 8.2 Confirm | | | | | | VISION LOT | | | | | | NO. is the | | | | | | same with | | | | | | the | | | | | | | | | | | | barcode, | | | | | | immediately | | | | | | inform the | | | | | | team leader | | | | | | if | | | | | | | | | | | | any | | | | | | inconsisten | | | | | | t | | | | | | data found | | | | | | between | | | | | | vision lot | | | | | | no. | | | | | | | | | | | | and | | | | | | barcode. | | | | | | | | | | | | 8.3 If | | | | | | VISION | | | | | | process | | | | | | does not | | | | | | start | | | | | | properly, | | | | | | press | | | | | | | | | | | | STOP to | | | | | | stop the | | | | | | device and | | | | | | then notify | | | | | | team | | | | | | | | | | | | leader. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | None | **Important | If VISION | | | Used** | | ** | process | | | | | | does not | | | | | **Notice** | start | | | | | | properly, | | | | | | press STOP | | | | | | and notify | | | | | | team | | | | | | leader. | | +-------------+-------------+-------------+-------------+-------------+ |  | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 14 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **9.0 | | | | | | Initial | | | | | | Production | | | | | | & | | | | | | Inspection* | | | | | | * | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | None | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ |  | | | | | | | 9.1 Two | | | | | | types of | | | | | | production | | | | | | configurati | | | | | | on | | | | | | on the | | | | | | | | | | | | touch | | | | | | screen | | | | | | monitor | | | | | | | | | | | | 9.1.1 | | | | | | Continues | | | | | | type -- The | | | | | | machine | | | | | | will reset | | | | | | the pocket | | | | | | | | | | | | count after | | | | | | reaches the | | | | | | number of | | | | | | pocket set | | | | | | on a single | | | | | | | | | | | | reel with | | | | | | buzzer | | | | | | turns on | | | | | | and will | | | | | | continue to | | | | | | operate. | | | | | | | | | | | | 9.1.2 | | | | | | Operation | | | | | | stop type | | | | | | -- The | | | | | | machine | | | | | | will | | | | | | automatical | | | | | | ly | | | | | | | | | | | | stop after | | | | | | reaches the | | | | | | number of | | | | | | pocket set | | | | | | with the | | | | | | | | | | | | buzzer | | | | | | turns on. | | | | | | | | | | | | 9.2 Put | | | | | | adhesive | | | | | | tape on the | | | | | | tail end of | | | | | | the | | | | | | finished | | | | | | product. | | | | | | | | | | | | Remove the | | | | | | reel with | | | | | | finished | | | | | | product | | | | | | from winder | | | | | | and put it | | | | | | | | | | | | in a cart | | | | | | with the | | | | | | reel in | | | | | | winder 1 in | | | | | | the bottom | | | | | | followed by | | | | | | | | | | | | the reel | | | | | | from winder | | | | | | 2. | | | | | | | | | | | | 9.3 For | | | | | | initial | | | | | | product | | | | | | testing, | | | | | | the touch | | | | | | screen | | | | | | operation | | | | | | | | | | | | configurati | | | | | | on | | | | | | should be | | | | | | set to | | | | | | OPERATION | | | | | | STOP so | | | | | | that the | | | | | | | | | | | | machine | | | | | | will | | | | | | automatical | | | | | | ly | | | | | | stop after | | | | | | the number | | | | | | of pocket | | | | | | | | | | | | set is | | | | | | reach and | | | | | | then the | | | | | | VISION will | | | | | | be changed | | | | | | from the | | | | | | | | | | | | running | | | | | | status to | | | | | | the stop | | | | | | status. | | | | | | | | | | | | 9.4 Cut an | | | | | | approximate | | | | | | ly | | | | | | 20 cm of | | | | | | finished | | | | | | product to | | | | | | be sent to | | | | | | | | | | | | QC for | | | | | | inspection | | | | | | together | | | | | | with the | | | | | | production | | | | | | log sheet | | | | | | and | | | | | | | | | | | | travel | | | | | | card. Lot | | | | | | number of | | | | | | the initial | | | | | | product | | | | | | should be | | | | | | | | | | | | recorded in | | | | | | the | | | | | | production | | | | | | log sheet | | | | | | before | | | | | | forwarding | | | | | | to QC | | | | | | | | | | | | inspection. | | | | | | | | | | | | 9.5 The | | | | | | machine can | | | | | | continue | | | | | | the | | | | | | production | | | | | | if the QC | | | | | | inspection | | | | | | | | | | | | result has | | | | | | no | | | | | | Nonconformi | | | | | | ties. | | | | +-------------+-------------+-------------+-------------+-------------+ | **Material | None | **Important | | | | Used** | | ** | | | | | | | | | | | | **Notice** | | | +-------------+-------------+-------------+-------------+-------------+ |  | INSTRUCTION | No. | | | | | LINEAR** | | | | +-------------+-------------+-------------+-------------+-------------+ | | | Page No. | 15 of 15 | | +-------------+-------------+-------------+-------------+-------------+ | Doc. No. | KSP-IP05 | | Effective | December 1, | | | | | Date | 2023 | +-------------+-------------+-------------+-------------+-------------+ | **10.0 | | | | | | Production | | | | | | Finalizatio | | | | | | n** | | | | | +-------------+-------------+-------------+-------------+-------------+ | **Prohibite | None | **Equipment | None | | | d | | Used** | | | | Item(s)** | | | | | +-------------+-------------+-------------+-------------+-------------+ | | **Job | | | | | | Content:** | | | | | | | | | | | | 10.1 If the | | | | | | raw | | | | | | material | | | | | | (sheet) has | | | | | | already | | | | | | produced a | | | | | | roll, | | | | | | | | | | | | the | | | | | | CONTINUES | | | | | | button on | | | | | | the touch | | | | |