Questions and Answers
Which of the following organizations is not mentioned as a source of rivet specifications?
What is the primary function of a rivet in aircraft construction?
What denotes the size and head style in a rivet part code?
Which type of rivet is stated to generally lack strength compared to protruding-head rivet joints?
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How is the length of a universal head (AN470) rivet measured?
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What material aspect is addressed by specifications when referring to rivets?
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Which part of the rivet specification codes indicates the shank diameter?
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Which type of head design for rivets is characterized as allowing joints that generally lack strength?
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What characteristic differentiates mechanical-lock rivets from friction-lock rivets?
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Which application primarily uses Huck-Lok rivets?
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What is a unique feature of Olympic-Lok blind fasteners?
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What is the main advantage of using CherryMAX rivets?
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How does a Hi-Shear rivet differ from a standard AN bolt?
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What is the purpose of the specially milled groove in a Hi-Shear rivet?
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Which of the following describes a Hi-Lok fastener?
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What is a primary benefit of using special fasteners compared to standard AN nut-and-bolt assemblies?
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What happens to a Hi-Lok after the shear collar is tightened?
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What tool is used to drive a Jo-Bolt into place?
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What is the correct procedure for removing special fasteners?
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What type of thread characterizes a conventional Hi-Lok?
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Which rivet is specifically designed to operate effectively at high temperatures?
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What advantage do special fasteners provide in close-tolerance applications?
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What must be done before a Hi-Shear rivet can be locked into place?
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What is the primary purpose of countersinking metal before installing a rivet?
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Which aluminium alloy rivet is restricted to non-structural assemblies due to its lack of strength?
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What advantage does 2117-T3 rivet have over other aluminium rivets?
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What do D-rivets require prior to use due to their hardness?
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Which rivet is specifically used to avoid dissimilar metal corrosion in magnesium aircraft parts?
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What is the main distinguishing feature of DD-rivets?
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What process can accelerate natural aging of an alloy?
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What is a key feature of Cherry friction-lock rivets?
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Which of the following rivets is often referred to as an icebox rivet?
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What is the main use of stainless steel rivets in aviation?
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What type of marking is found on the head of a 7050-T73 rivet?
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Which rivet alloy may be used as an alternative to corrosion-resistant steel rivets with lower shear strength?
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What issue might arise if a rivet hole is not countersunk or dimpled correctly?
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What characterizes the rivets made from pure aluminium?
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Study Notes
Rivet Specifications and Standards
- Rivet specifications are identified by originating organizations such as Air Force-Navy (AN), National Aerospace Standard (NAS), and Military Standards (MS).
- MS20470-AD4-4 rivet specifications include material and dimensional requirements, accessible to manufacturers and producers.
Solid-Shank Rivets
- Solid-shank rivets are the most common aircraft fasteners used since the inception of sheet metal in aviation.
- They adapt in size when driven, increasing cross-sectional area, bearing, and shearing strengths.
- Available in various materials, sizes, and head designs suited for different applications.
Rivet Codes
- Rivet part codes provide information on size, head style, alloy material, shank diameter (in 1/32-inch increments), and length (in 1/16-inch increments).
- Universal heads (AN470) are measured from the manufactured head's bottom, while countersunk heads (AN426) are measured from the head's top.
Rivet Head Designs
- Two standard head styles: universal and countersunk (flush).
- Countersunk rivet joints are typically weaker due to material removal for head accommodation.
- Proper countersinking or dimpling of metal is essential for adequate rivet installation.
Rivet Alloys
- Most aircraft rivets are made from aluminum alloys; type determined by letter in the rivet code.
- 1100 Aluminium (A): Pure aluminum used for non-structural applications, driven cold.
- 2117 Aluminium Alloy (AD): Commonly used due to strength, known as 'field rivets'.
- 5056 Aluminium Alloy (B): Contains magnesium to prevent corrosion on magnesium structures.
- 2017 Aluminium Alloy (D): Extremely hard and must be heat-treated before use, known as icebox rivets.
- 2024 Aluminium Alloy (DD): Similar to D-rivets and must be stored cool until used.
- 7050-T73 Aluminium Alloy (E): High-strength alloy designated by raised circle.
- Corrosion-Resistant Steel (F): Stainless steel designated with no markings, used for specific applications.
- Monel (M): Dented head rivets for specific conditions where shear strength is less critical.
Rivet Heat Treatment
- Natural aging occurs at room temperature, while precipitation heat treatment accelerates strength development by applying heat.
Special Rivets and Fasteners
- Blind Rivets: Installable with access to one end; more expensive than traditional rivets.
- Friction-Lock Rivets: Cherry friction-locks and their modern variants used primarily for repairs.
- Mechanical-Lock Rivets: Include Huck-Loks, Olympic-Loks, and CherryMAX rivets, designed to withstand vibrations and ensure structural integrity.
Hi-Shear Rivets
- Hi-Shear rivets serve as structural alternatives to standard bolts; installed with an interference fit and secure with a crushed collar.
Special Fastener Applications
- Special fasteners like Hi-Loks and Jo-Bolts offer high strength and lightweight options compared to conventional fasteners, allowing for specific applications where traditional fasteners may not fit.
Removal of Special Fasteners
- Removal procedures include unscrewing locking components, tapping out with a mallet, or drilling pilot holes for flush-type Jo-Bolts before extraction.
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Description
Test your knowledge on rivet specifications and standards including solid-shank rivets, rivet codes, and head designs used in aviation. Dive into the details of various specifications identified by organizations like NAS and MS. This quiz will enhance your understanding of fastening in aircraft manufacturing.