Aggregates

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What is the main influencing factor for Alkali-Carbonate Reaction (ACR)?

Clay content between 5% to 25%

Which ASTM standard is used for Petrographic Examination to test Alkali-Carbonate Reaction (ACR)?

ASTM C 295

What is the recommended method for controlling Alkali-Carbonate Reaction (ACR)?

Spraying lithium nitrate solution

Which material can be used for sweetening limestone to reduce the risk of Alkali-Silica Reaction (ASR) in concrete?

Crushed limestone

What is the key factor influencing the expansion of mortar bars due to Alkali-Silica Reaction (ASR)?

Limiting the alkali loading in the mix

What causes D-cracking in concrete pavements?

Freeze-thaw deterioration of the aggregate

Which of the following is a potential harm caused by aggregates with reactive substances?

Significant volume changes in the concrete

What is a popout in concrete terminology?

Breaking away of a small fragment of concrete surface

Iron oxide stains in aggregates are caused by:

Impurities in the coarse aggregate

What does AAR stand for in the context of concrete?

Alkali-Aggregate Reactivity

Why does aggregate represent 60% - 75% of concrete volume?

To reduce the cost of concrete production

What is the primary purpose of using aggregate in civil applications?

To improve the durability and strength of structures

How do iron particles in aggregates impact concrete?

They can lead to staining and rusting in concrete structures

What is a common issue associated with Alkali-Aggregate Reactivity (AAR) in concrete?

Deterioration due to expansion and cracking

In what way can harmful reactive substances impact the performance of concrete?

Lead to long-term degradation and weakening of concrete

Why is Alkali-Silica Reaction (ASR) more concerning than Alkali-Carbonate Reaction (ACR)?

ASR occurs more frequently in aggregates with reactive silica minerals.

Which visual symptom is associated with Alkali-Silica Reaction (ASR)?

Relative displacements and a network of cracks

What is the mechanism behind Alkali-Silica Reaction (ASR)?

Alkali hydroxide + Reactive silica + Moisture --> Alkali Silica Gel + Alkali Silica gel filling microcracks

Which testing method is not used for detecting Alkali-Silica Reaction (ASR)?

Petrographic Examination (ASTM C 295)

How can ASR be controlled?

By observing the alkali-silica reaction rim around the reactive aggregate

Which type of concrete is produced using natural gravel and sand as aggregates?

Normal-weight concrete

What is the typical density range for structural lightweight concrete?

1450 to 1850 kg/m3

Which substance is commonly used in producing high-density concrete for radiation shielding?

Steel punchings or shot

What type of rocks are commonly used as aggregates in concrete production?

Sedimentary rocks

Which material is NOT mentioned in the text as a source of concrete aggregate?

Expanded polystyrene

What is the purpose of grading an aggregate?

To analyze the particle-size distribution of the aggregate

Which ASTM standard is referenced for the majority of tests and characteristics related to aggregates?

ASTM C 33

What type of aggregate is light and classified as a fine aggregate?

Normal weight aggregate

In ASTM sieve sizes, what is the range for fine aggregate openings?

From 150 μm to 9.5 mm

Based on particle size distribution curve, how can we determine if aggregate grading is good or poor?

By evaluating the particle-size distribution curve against ASTM standards

What does the ASTM C33 grading limit specify for the percentage passing through the 4.75 mm sieve?

95-100%

In concrete aggregate analysis, what does the nominal maximum size refer to?

The standard sieve opening immediately smaller than the smallest sieve through which all of the aggregate must pass

What does the maximum size of aggregate represent in concrete construction?

The size that all aggregate must pass through

What is the purpose of determining the nominal maximum size of concrete aggregate for construction projects?

To avoid excessive segregation in concrete mixtures

How does the sieve analysis result influence the suitability of an aggregate for a construction project?

By assessing the aggregate's potential to cause D-Cracking

In concrete construction, why is it important to adhere to ASTM C33 grading limits for aggregates?

To prevent harmful reactive substances from affecting the concrete

What causes D-cracking in concrete pavements?

Excessive moisture content in concrete mixtures

How can harmful reactive substances impact the performance of concrete?

By causing internal expansion and cracking over time

What is a popout in concrete terminology?

A surface protrusion caused by a piece of aggregate falling out

How do iron particles in aggregates impact concrete?

They cause discoloration on the concrete surface

What is a common issue associated with Alkali-Aggregate Reactivity (AAR) in concrete?

Increased potential for internal swelling and cracking

What is the primary cause of D-cracking in concrete pavements?

Presence of Iron particles in aggregates

How can harmful reactive substances impact the performance of concrete?

By reducing compressive strength

What do popouts refer to in concrete terminology?

Fragments breaking out of the surface

How do iron particles in aggregates impact concrete?

Cause discoloration in the concrete

Which type of issue is commonly associated with Alkali-Aggregate Reactivity (AAR) in concrete?

Cracking and expansion

What is the primary cause of D-cracking in concrete pavements?

Failure of carbonate fine aggregate

Which of the following does NOT classify an aggregate as potentially harmful due to reactive substances?

Production of harmless by-products

What is a popout in concrete terminology typically caused by?

Internal pressure within the concrete

How do iron particles in coarse aggregate contribute to concrete issues?

Cause popouts in concrete surfaces

What is the main reaction involved in Alkali-Aggregate Reactivity (AAR)?

Response of active minerals in aggregates to alkali hydroxides

What is a potential harm associated with iron particles in aggregates in concrete?

Formation of popouts

Which of the following is NOT a potential harm caused by aggregates with harmful reactive substances?

Increase in volume stability

How do iron particles impact concrete in terms of popouts?

Promoting popout formation

Which issue is associated with Alkali-Aggregate Reactivity (AAR) in concrete?

Expansion and cracking

In concrete terms, what does 'D-cracking' refer to?

Surface cracking caused by freezing and thawing cycles

What is a potential harmful effect of D-cracking in concrete pavements?

Increased risk of freeze-thaw damage

How do harmful reactive substances impact the performance of concrete?

Reduced strength and durability

In the context of concrete, what are 'popouts' related to?

Surface defects

How do iron particles in aggregates typically affect concrete properties?

Reduce compressive strength

What is a common issue associated with Alkali-Aggregate Reactivity (AAR) in concrete?

Volume changes leading to cracking

What is a potential issue associated with popouts in concrete terminology?

Formation of cracks at the surface of concrete

How do harmful reactive substances impact the performance of concrete?

Lead to expansion and cracking over time

What is the main issue associated with iron particles in aggregates when used in concrete?

Formation of iron oxide stains on concrete surfaces

What is a potential harm caused by aggregates with reactive substances?

Increased risk of cracking and deterioration

Why is Alkali-Aggregate Reactivity (AAR) a concern in concrete construction?

It can lead to cracking and expansion in hardened concrete

Which phenomenon in concrete is characterized by the development of cracks perpendicular to the slab surface at close intervals?

D-Cracking

What is a common visual indicator of Alkali-Aggregate Reactivity (AAR) in concrete?

Map pattern cracking

In concrete terminology, what are popouts typically caused by?

Iron particles in aggregates

How do harmful reactive substances impact the performance of concrete?

Reduce freeze-thaw resistance

Which characteristic of iron particles in aggregates can lead to staining issues in concrete?

Oxidation potential

What is a key concern associated with Alkali-Aggregate Reactivity (AAR) in concrete construction?

Crack formation due to expansion

Why are ASTM C33 grading limits important for aggregates in concrete construction?

To control aggregate size distribution

Which issue in concrete pavements is primarily associated with D-Cracking?

Cracks perpendicular to slab surface

What does AAR stand for in the context of harmful reactions in concrete aggregates?

Alkali-Aggregate Reactivity

Which reactive substance interaction can cause an increase in expansion and cracking in concrete aggregates?

Alkalis with certain aggregates

Study Notes

Aggregate Characteristics

  • Aggregate represents 60% – 75% of concrete volume (i.e., 70% to 85% of its mass)
  • Importance of aggregate:
    • Significant economic benefits for the final cost
    • Volume stability

Types of Aggregate

  • Fine aggregate: < 5 mm
  • Coarse aggregate: ≥ 5 mm
  • Natural gravel and sand
  • Rocks and minerals
  • Recycled or crushed waste concrete
  • Light: Crushed blast-furnace slag
  • Heavy: Magnetite, Steel punchings or shot, Iron, Steel punchings or shot

Grading of Aggregate

  • Particle-size distribution of an aggregate as determined by a sieve analysis using wire mesh sieves with square openings (ASTM C 33)
  • Fine aggregate: 7 standard sieves with openings from 150 μm to 9.5 mm (No. 100 to 3/8 in.)
  • Coarse aggregate: 13 sieves with openings from 37.50 mm to 100 mm (0.046 in. to 4 in.)

Aggregate Classification

  • Size: Fine (< 5 mm), Coarse (≥ 5 mm)
  • Source:
    • Natural gravel and sand
    • Rocks and minerals
    • Recycled or crushed waste concrete
  • Weight:
    • Light: Crushed blast-furnace slag
    • Heavy: Magnetite, Steel punchings or shot, Iron, Steel punchings or shot

Alkali-Silica Reaction (ASR)

  • Reaction between active mineral constituents of some aggregates and the sodium and potassium alkali hydroxides and calcium hydroxide in the concrete
  • Conditions necessary for ASR to occur:
    • Presence of alkali hydroxide
    • Presence of reactive silica minerals
    • Moisture (H2O)
  • Visual symptoms:
    • Network of cracks
    • Closed or spalled joints
    • Relative displacements
    • Fragments breaking out of the surface (popouts)
  • Mechanism:
    • Alkali hydroxide
    • Expansion
    • Moisture (H2O)
    • Alkali Silica Gel
    • Filling microcracks
    • Filling air pores

Alkali-Carbonate Reaction (ACR)

  • Reaction between the active mineral constituents of some aggregates and the sodium and potassium alkali hydroxides and calcium hydroxide in the concrete
  • Influencing factors:
    • Clay content, or insoluble residue content, in the range of 5% to 25%
    • Calcite-to-dolomite ratio of approximately 1:1
    • Small size of the discrete dolomite crystals (rhombs) suspended in a clay matrix
  • Testing methods:
    • Petrographic Examination (ASTM C 295)
    • Concrete Prism Test (ASTM C 1105)
    • Rock cylinder method (ASTM C 586)

Control of ASR and ACR

  • Avoid using reactive aggregates
  • Use supplementary cementing materials (fly ash, slag, and silica fume)
  • Limit alkali loading
  • Control moisture content

Test your knowledge on the classification of recycled waste concrete aggregates based on size, source, and weight. Learn about different types of aggregates such as fine aggregates (< 5 mm) and coarse aggregates (≥ 5 mm) in the context of recycled materials.

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