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Why is sterility a critical factor in the production of protein pharmaceuticals?
Why is sterility a critical factor in the production of protein pharmaceuticals?
Most protein pharmaceuticals are administered parenterally, meaning they are injected into the body. This direct entry into the bloodstream makes sterility essential to prevent infections and ensure patient safety.
Explain why traditional sterilization methods like autoclaving or radiation are not suitable for protein pharmaceuticals.
Explain why traditional sterilization methods like autoclaving or radiation are not suitable for protein pharmaceuticals.
Protein pharmaceuticals are sensitive to high temperatures and radiation, which can denature or degrade the protein structure and compromise its activity.
Describe the filtration techniques used for removing microbial contaminants from protein pharmaceuticals.
Describe the filtration techniques used for removing microbial contaminants from protein pharmaceuticals.
Filtration techniques use microporous membranes with pore sizes typically 0.2 or 0.22 µm to physically trap and remove bacteria and other microorganisms.
Why is aseptic processing crucial for the assembly of protein pharmaceuticals?
Why is aseptic processing crucial for the assembly of protein pharmaceuticals?
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What are the primary concerns associated with viral decontamination of protein pharmaceuticals?
What are the primary concerns associated with viral decontamination of protein pharmaceuticals?
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Explain the challenges of viral decontamination in relation to maintaining protein function.
Explain the challenges of viral decontamination in relation to maintaining protein function.
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What are the key considerations regarding the scalability of viral decontamination methods in protein pharmaceutical manufacturing?
What are the key considerations regarding the scalability of viral decontamination methods in protein pharmaceutical manufacturing?
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Explain the significance of testing for viral contaminants in protein pharmaceuticals.
Explain the significance of testing for viral contaminants in protein pharmaceuticals.
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What are two approaches that can be utilized to enhance the solubility of proteins in a parenteral formulation?
What are two approaches that can be utilized to enhance the solubility of proteins in a parenteral formulation?
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Explain the purpose of anti-adsorption agents in parenteral formulations.
Explain the purpose of anti-adsorption agents in parenteral formulations.
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Describe one mechanism by which insulin aggregation can occur in an aqueous environment.
Describe one mechanism by which insulin aggregation can occur in an aqueous environment.
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What is the role of albumin in preventing protein adsorption in parenteral formulations?
What is the role of albumin in preventing protein adsorption in parenteral formulations?
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Explain how surfactants act as anti-adsorption agents in parenteral formulations.
Explain how surfactants act as anti-adsorption agents in parenteral formulations.
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Why is buffer selection crucial in parenteral formulations?
Why is buffer selection crucial in parenteral formulations?
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Name one example of an amino acid used to enhance protein solubility in parenteral formulations.
Name one example of an amino acid used to enhance protein solubility in parenteral formulations.
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What is the primary function of lyoprotectants in parenteral formulations?
What is the primary function of lyoprotectants in parenteral formulations?
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What is the primary reason for removing pyrogens from pharmaceutical formulations?
What is the primary reason for removing pyrogens from pharmaceutical formulations?
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What type of molecule are pyrogens, and what is a common example?
What type of molecule are pyrogens, and what is a common example?
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Describe two methods commonly used to remove endotoxins from protein solutions during pharmaceutical manufacturing.
Describe two methods commonly used to remove endotoxins from protein solutions during pharmaceutical manufacturing.
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What is the principle behind ion exchange chromatography in removing pyrogens from protein solutions?
What is the principle behind ion exchange chromatography in removing pyrogens from protein solutions?
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Explain how activated charcoal removes endotoxins from protein solutions.
Explain how activated charcoal removes endotoxins from protein solutions.
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What is the primary mechanism by which polymyxin B removes endotoxins?
What is the primary mechanism by which polymyxin B removes endotoxins?
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Aside from removing pyrogens, what other factors can make parenteral protein formulations complex?
Aside from removing pyrogens, what other factors can make parenteral protein formulations complex?
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What is the critical step in manufacturing parenteral protein formulations to minimize the risk of pyrogen contamination?
What is the critical step in manufacturing parenteral protein formulations to minimize the risk of pyrogen contamination?
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What are three buffer systems commonly used in biotech formulations?
What are three buffer systems commonly used in biotech formulations?
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Why is it important to consider the potential for oxidative degradation when formulating protein-based pharmaceuticals?
Why is it important to consider the potential for oxidative degradation when formulating protein-based pharmaceuticals?
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What are two strategies for reducing oxidative stress in protein formulations?
What are two strategies for reducing oxidative stress in protein formulations?
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Why are preservatives often included in protein formulations for multiple-dose vials?
Why are preservatives often included in protein formulations for multiple-dose vials?
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Why is oral delivery of protein drugs generally considered preferable despite its low bioavailability?
Why is oral delivery of protein drugs generally considered preferable despite its low bioavailability?
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What are some common osmotic agents used in parenteral protein formulations?
What are some common osmotic agents used in parenteral protein formulations?
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Describe the principle of "preferential exclusion" in terms of protein stabilization.
Describe the principle of "preferential exclusion" in terms of protein stabilization.
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What are the two main reasons for the low oral bioavailability of protein drugs?
What are the two main reasons for the low oral bioavailability of protein drugs?
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How can oral vaccines overcome the challenges of protein degradation and permeability in the GI tract?
How can oral vaccines overcome the challenges of protein degradation and permeability in the GI tract?
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What is the potential downside of a strong "preferential exclusion" effect?
What is the potential downside of a strong "preferential exclusion" effect?
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What is the primary advantage of pulmonary inhalation of insulin compared to subcutaneous injection for diabetes management?
What is the primary advantage of pulmonary inhalation of insulin compared to subcutaneous injection for diabetes management?
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What are the three main storage forms for protein-based pharmaceuticals?
What are the three main storage forms for protein-based pharmaceuticals?
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What is the main factor that influences the absorption rate of insulin after administration?
What is the main factor that influences the absorption rate of insulin after administration?
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Explain how the injection site can affect the absorption rate of insulin.
Explain how the injection site can affect the absorption rate of insulin.
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What are some other factors, besides route of administration and injection site, that could influence the absorption of insulin?
What are some other factors, besides route of administration and injection site, that could influence the absorption of insulin?
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Why is the development of new routes of administration for protein drugs crucial for advancing drug delivery and patient care?
Why is the development of new routes of administration for protein drugs crucial for advancing drug delivery and patient care?
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Describe how increased blood flow can influence the absorption rate of a subcutaneous injection.
Describe how increased blood flow can influence the absorption rate of a subcutaneous injection.
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What is a primary advantage of the nasal route of administration for biopharmaceuticals compared to oral administration?
What is a primary advantage of the nasal route of administration for biopharmaceuticals compared to oral administration?
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Why is the pulmonary route of administration considered advantageous for insulin delivery compared to subcutaneous injections?
Why is the pulmonary route of administration considered advantageous for insulin delivery compared to subcutaneous injections?
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What is a key disadvantage associated with the rectal route of administration for protein pharmaceuticals?
What is a key disadvantage associated with the rectal route of administration for protein pharmaceuticals?
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List two advantages offered by the transdermal route of administration for protein pharmaceuticals compared to intravenous injections.
List two advantages offered by the transdermal route of administration for protein pharmaceuticals compared to intravenous injections.
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Explain how warmer temperatures can influence the absorption rate of a subcutaneous injection.
Explain how warmer temperatures can influence the absorption rate of a subcutaneous injection.
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Explain how lipohypertrophy at the injection site can impact the absorption rate of a subcutaneous injection.
Explain how lipohypertrophy at the injection site can impact the absorption rate of a subcutaneous injection.
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Provide two examples of patient-specific factors that can influence the absorption rate of a subcutaneous injection.
Provide two examples of patient-specific factors that can influence the absorption rate of a subcutaneous injection.
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Flashcards
Sterility in Biopharmaceuticals
Sterility in Biopharmaceuticals
The condition in which products are free from all living microorganisms.
Aseptic Conditions
Aseptic Conditions
Controlled environment preventing contamination during product assembly.
Filtration Techniques
Filtration Techniques
Methods used to remove microbial contaminants from liquid products.
Viral Decontamination
Viral Decontamination
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Challenges in Viral Decontamination
Challenges in Viral Decontamination
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Non-enveloped Viruses
Non-enveloped Viruses
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HEPA Filters
HEPA Filters
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Microbial Contaminants
Microbial Contaminants
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Pyrogens
Pyrogens
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Endotoxins
Endotoxins
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High-temperature treatment
High-temperature treatment
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Ion exchange chromatography
Ion exchange chromatography
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Activated charcoal use
Activated charcoal use
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Polymyxin B
Polymyxin B
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Oxidation inactivation
Oxidation inactivation
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Excipients in formulations
Excipients in formulations
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Active Ingredient
Active Ingredient
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Solubility Enhancers
Solubility Enhancers
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Anti-adsorption Agents
Anti-adsorption Agents
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Buffer Components
Buffer Components
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Surfactants
Surfactants
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Osmotic Agents
Osmotic Agents
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Lyoprotectants
Lyoprotectants
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Anti-aggregation Agents
Anti-aggregation Agents
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Oral Route of Administration
Oral Route of Administration
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Low Oral Bioavailability
Low Oral Bioavailability
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Protein Degradation in GI Tract
Protein Degradation in GI Tract
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GI Tract Permeability
GI Tract Permeability
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Oral Vaccines
Oral Vaccines
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Peyer’s Patches
Peyer’s Patches
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Inhaled Insulin
Inhaled Insulin
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Absorption Variation by Injection Site
Absorption Variation by Injection Site
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Blood Flow Impact on Absorption
Blood Flow Impact on Absorption
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Insulin Formulations
Insulin Formulations
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Dose and Concentration Effect
Dose and Concentration Effect
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Tissue Factors in Absorption
Tissue Factors in Absorption
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Patient-Specific Factors
Patient-Specific Factors
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Temperature Role
Temperature Role
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Nasal Route Advantages
Nasal Route Advantages
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Transdermal Route Benefits
Transdermal Route Benefits
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Buffer systems
Buffer systems
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Oxidative degradation
Oxidative degradation
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Antioxidants
Antioxidants
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Preservatives
Preservatives
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Bacteriostatic
Bacteriostatic
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Preferential exclusion
Preferential exclusion
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Storage forms of proteins
Storage forms of proteins
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Study Notes
Formulation of Biotech Products I (Biopharmaceutical Considerations)
- This lecture series focuses on the formulation of biotech products, specifically considering biopharmaceutical aspects.
- The lecture was on the second day.
- Lecturer's title is Assist. Prof. Dr. Mohammed Talib
- Lecturer's specialization: PhD in Biotechnology
- Lecturer's institution: College of Pharmacy, University of Misan
Microbial Considerations: Ensuring Sterility and Quality
- Microbial contamination is a key concern in biotech product formulation
- Three key aspects of microbial control:
- Sterility: Essential for protein-based products, as they cannot tolerate autoclaving, gas sterilization, or ionizing radiation. Thus, aseptic conditions are required for assembly.
- Viral decontamination : Recombinant DNA products can carry viral contaminants, necessitating testing and specific measures to eliminate contamination. An example is serum albumin.
- Pyrogen removal: Pyrogens are fever-inducing substances often derived from micro-organisms. These must be removed to avoid severe adverse effects.
Sterility
- Parenterally administered proteins require absolute sterility.
- Proteins are sensitive and cannot be sterilized using standard methods suitable for non-protein-based drugs.
- Therefore, aseptic conditions are paramount during the assembly of protein pharmaceuticals.
Microbiological Considerations (Sterility)
- Filtration is used to remove microbial contaminants.
- Filters with pore sizes of 0.2 or 0.22 µm are prevalent in sterilizing biotech products.
- Assembly takes place in controlled environments with high-efficiency particulate air (HEPA) filters.
- Well-trained personnel must wear protective garments for aseptic assembly.
Viral Decontamination Challenges
- Preserving protein function during viral decontamination presents challenges.
- Several viruses, especially non-enveloped ones, are resistant to some decontamination methods.
- Scalability is critical; techniques must be efficient for small- and large-scale manufacturing.
Pyrogen Removal
- Pyrogens are fever-inducing substances derived from microorganisms (e.g., endotoxins or LPS).
- Excessive pyrogen quantities can cause severe inflammatory responses and even death.
- Equipment and containers are subjected to high temperatures (e.g., 160°C or 250°C dry heat) to eliminate bioburden.
General Structure of Pyrogens/Endotoxins/LPS
- Provides a basic illustration of the structure of lipopolysaccharide.
- Shows the lipid A, core, and O-specific antigen chain components.
Biological and Clinical Aspects of Fever from Pyrogens
- Provides an outline of the mechanisms behind the clinical signs of fever from pyrogens.
- In normal situations, biological barriers such as macrophages and leukocytes play crucial roles in controlling external pyrogens.
Pyrogen Removal from Proteins
- Ion exchange chromatography methods are used to remove pyrogens, utilizing the materials' negative charges.
- Activated charcoal or materials with large surfaces are used to adsorb endotoxins.
- Oxidation can be a technique used to inactive endotoxins.
Pyrogen Removal by Specific Kits
- BcMag™ Quick Endotoxin Removal Kit is an example, using magnetic microspheres with polymyxin B to efficiently remove endotoxins.
Excipients Used in Parenteral Formulation
- The nature of the protein and its use affect formulation complexity, including factors like excipient profile and technologies used (freeze-drying, aseptic preparation).
- Excipients include solvents, preservatives, and other components.
Excipients Used in Parenteral Formulation (Components)
- Active ingredients
- Solubility enhancers
- Anti-adsorption and anti-aggregation agents
- Buffer components
- Preservatives and antioxidants
- Osmotic agents
- Lyoprotectants
- Carrier system
Excipients Used in Parenteral Formulation (Solubility Enhancers)
- Proteins can aggregate and precipitate.
- pH and ionic strength selection, amino acid (e.g., lysine, arginine) addition and surfactants like sodium dodecylsulfate can increase solubility.
Excipients Used in Parenteral Formulation (Anti-Adsorption and Anti-Aggregation Agents)
- Anti-adsorption agents reduce active protein adsorption to interfaces (e.g., water/air, water/container).
- These interactions influence formulation and administration.
Excipients Used in Parenteral Formulation (Osmotic Agents)
- Adjusting the tonicity of parenteral protein products is an integral part to stabilize protein structure and maintain stability.
- Saline, monosaccharides & disaccharides are common solutions.
- This is a vital step to prevent undesirable aggregation.
- Sugars and polyhydric alcohols can stabilize protein structure.
Shelf Life of Protein-Based Pharmaceuticals
- Proteins can be stored as an aqueous solution, freeze-dried, or as a dried, compacted form.
Freeze Drying of Proteins
- Water is removed via sublimation, not evaporation.
- Appropriate excipients enhance stability.
- Incorrect procedures can damage the protein in freeze drying.
Freeze Drying of Proteins (Excipients)
- Mannitol
- Glycine
- Sugar
- Albumin
- Dextran
Freeze Drying of Proteins (Stages)
- Freezing
- Primary Drying
- Secondary Drying
Delivery of Proteins: Routes of Administration and Absorption Enhancement
- Parenteral route uses needles (IV, IM, SC, IP).
- Half-lives of biotech products differ significantly.
- Parenteral administration time affects the interaction of proteins with degradation enzymes.
Delivery of Proteins; Routes of Administration and Absorption Enhancement (Oral Route)
- Oral delivery improves patient-friendliness.
- Oral bioavailability of proteins is usually low due to degradation in the digestive tract or poor permeability across the gut wall.
- Protein vaccines may be used orally
- Some approaches can mitigate these issues for greater success.
Alternative Routes of Administration
- Nasal: Advantages include easy access and fast uptake; disadvantages include low bioavailability for proteins and potential reproducibility issues under pathological conditions.
- Pulmonary: Benefits include easy access, rapid uptake, and avoidance of hepatic first-pass; disadvantages include potential problems with smokers and other susceptible individuals.
- Rectal: Partial avoidance of hepatic first pass and lower proteolytic activity. Low bioavailability of proteins remains a constraint, though.
- Buccal: Easy access, less proteolytic activity, and potential spatial containment of absorption enhancers. Generally low bioavailability though.
- Transdermal: Avoidance of hepatic first-pass is prominent, with spatial containment and sustained/controlled-release being potential advantages. However, low protein bioavailability is a challenge.
Approaches to Enhance Bioavailability of Proteins
- Increasing the permeability of the absorption barrier by using chemical additives.
- Decreasing peptidase activity via the addition of appropriate inhibitors.
- Modifying the molecular structure to enhance resistance to degradation.
- Prolonging exposure time with bio-adhesion technologies.
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Description
Explore the critical aspects of sterility in protein pharmaceutical production. This quiz covers sterilization methods, filtration techniques, aseptic processing, and viral decontamination challenges, providing comprehensive insights into ensuring safety and efficacy in parenteral formulations.