On-load Tap-Changer Installation Guide
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On-load Tap-Changer Installation Guide

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Questions and Answers

What is the function of the extra inspection window on the protective relay RS 2001/R?

  • To facilitate the inspection of the terminal connections (correct)
  • To enable visual monitoring of the reset button
  • To provide a visual indication of pressure levels
  • To allow access to internal components for maintenance
  • Which component is found on the rear view of the protective relay RS 2001?

  • Terminal box cover
  • Potential tie-in
  • Pressure equalization element
  • Inspection window (correct)
  • Which button is specifically meant for the purpose of testing tripping on the protective relay RS 2001?

  • Off (test tripping) test button (correct)
  • Operation (reset) test button
  • Potential tie-in screw button
  • Cable gland button
  • What is included in the design of the protective relay RS 2003 and RS 2004 in place of a cable gland?

    <p>A 1/2&quot;-14NPT adapter</p> Signup and view all the answers

    What feature distinguishes the RS 2001 relay from the other models?

    <p>It has an additional inspection window</p> Signup and view all the answers

    Which of the following is NOT part of the components listed in the view from above of the protective relay RS 2001?

    <p>Insulation shield</p> Signup and view all the answers

    Identify the component that serves as a cover for the potential tie-in on the protective relay RS 2001.

    <p>Terminal box cover</p> Signup and view all the answers

    What is the primary function of the rupture disk in the on-load tap-changer?

    <p>To relieve pressure without signaling contact</p> Signup and view all the answers

    What is the function of the slotted head screw for the protective cover?

    <p>To secure the protective cover in place</p> Signup and view all the answers

    Which standard does the rupture disk comply with?

    <p>IEC 60214-1</p> Signup and view all the answers

    What does the MPreC® pressure relief device replace when requested?

    <p>The rupture disk</p> Signup and view all the answers

    What is the tap-change supervisory device used for?

    <p>Ensuring correct operation of the drive shaft and diverter switch</p> Signup and view all the answers

    What feature is NOT associated with the rupture disk?

    <p>Inclusion of signaling contact</p> Signup and view all the answers

    In the assembly of the on-load tap-changer, where is the rupture disk located?

    <p>In the head cover of the tap-changer</p> Signup and view all the answers

    What occurs when a defined overpressure is detected by the pressure relief device?

    <p>Pressure relief without signaling</p> Signup and view all the answers

    What must be ensured for the on-load tap-changer to comply with regulations?

    <p>Presence of each pressure relief device</p> Signup and view all the answers

    What is the primary function of the (+) and (-) change-over selector connection contacts?

    <p>To reverse change-over selector connections</p> Signup and view all the answers

    What is indicated by the terminal lugs of the crimped connecting lead for the (0) and (–) change-over selector connection contacts?

    <p>They are similar to those of the tap selector connection contacts</p> Signup and view all the answers

    Which component is supplied separately along with the change-over selector connection contacts?

    <p>Screening caps</p> Signup and view all the answers

    For the coarse change-over selector connection, what is the purpose of the (+) change-over selector connection contacts?

    <p>They are designed like the tap selector connection contacts</p> Signup and view all the answers

    In the context of the change-over selector connection contacts, what does the term 'coarse' refer to?

    <p>A simplified connection method</p> Signup and view all the answers

    Which screw type is designed to be used with the change-over selector connection contacts?

    <p>M12 screws</p> Signup and view all the answers

    What differentiates the terminal lugs of the (+) and (0) change-over selector contacts in terms of design?

    <p>They are produced with crimped connecting leads</p> Signup and view all the answers

    How do the change-over selector connection contacts facilitate reversing connections?

    <p>By employing tap selector contact designs</p> Signup and view all the answers

    What is one key consideration during the installation of the on-load tap-changer?

    <p>Aligning the tap change supervisory device correctly</p> Signup and view all the answers

    What is a necessary step immediately after filling the oil compartment of the on-load tap-changer?

    <p>Bleeding the on-load tap-changer head</p> Signup and view all the answers

    Which component must be checked during the commissioning of the transformer?

    <p>Functionality of the pressure monitoring device</p> Signup and view all the answers

    In which condition should the sensor of the pressure monitoring device be during operation?

    <p>In OPERATION position for active monitoring</p> Signup and view all the answers

    What does the installation of the bell-type tank version of the on-load tap-changer require?

    <p>Lifting top part off supporting flange</p> Signup and view all the answers

    What is one of the first actions to take when receiving shipments of the on-load tap-changer?

    <p>Unpack and check for transportation damages</p> Signup and view all the answers

    What must be ensured before performing high-voltage tests on the transformer?

    <p>The tap-changer must be dry</p> Signup and view all the answers

    After which step should the transformer be commissioned at the operating site?

    <p>Bleeding the tap changer's head</p> Signup and view all the answers

    What is a critical requirement for personnel involved in handling the on-load tap-changer?

    <p>Specific training in electrical safety measures</p> Signup and view all the answers

    Which aspect is addressed in the technical data for the protective relay?

    <p>Permissible ambient conditions during operation</p> Signup and view all the answers

    What is the primary function of the DW 2000 pressure monitoring device?

    <p>To protect the on-load tap-changer from pressure increases</p> Signup and view all the answers

    How is the sensor in the pressure monitoring device activated?

    <p>Through a mechanical link from a barometer-like assembly</p> Signup and view all the answers

    What happens when impermissible pressure is detected by the DW 2000 pressure monitoring device?

    <p>The circuit breaker is triggered and the transformer is de-energized</p> Signup and view all the answers

    What must be done after the sensor on the snap-action switch trips?

    <p>The sensor has to be reset manually to its initial position</p> Signup and view all the answers

    What type of pressures does the pressure monitoring device respond to?

    <p>Large static and dynamic pressure increases</p> Signup and view all the answers

    Where is the pressure monitoring device installed?

    <p>On the outside of the on-load tap-changer</p> Signup and view all the answers

    How is the tripping pressure for the monitoring device determined?

    <p>It is factory-set and cannot be changed</p> Signup and view all the answers

    Which device responds faster to pressure increases than the protective relay?

    <p>The DW 2000 pressure monitoring device</p> Signup and view all the answers

    The on-load tap-changer is designed to operate with the load flow interrupted.

    <p>False</p> Signup and view all the answers

    Using the product improperly can result in risks to life and limb.

    <p>True</p> Signup and view all the answers

    The product does not require adherence to any safety instructions when being used.

    <p>False</p> Signup and view all the answers

    The on-load tap-changer remains safe throughout its entire service life if used according to specified requirements.

    <p>True</p> Signup and view all the answers

    The safety precautions outlined in the technical file are optional for the user.

    <p>False</p> Signup and view all the answers

    The product can be used in applications outside of electrical energy systems.

    <p>False</p> Signup and view all the answers

    The warnings attached to the product do not influence its safe operation.

    <p>False</p> Signup and view all the answers

    The technology used in the manufacturing of the product is described as outdated.

    <p>False</p> Signup and view all the answers

    Unauthorized modifications to the product can enhance safety and performance.

    <p>False</p> Signup and view all the answers

    An electrically skilled person must satisfy the requirements of applicable statutory regulations for accident prevention.

    <p>True</p> Signup and view all the answers

    Spare parts approved by Maschinenfabrik Reinhausen GmbH do not need to be used during maintenance.

    <p>False</p> Signup and view all the answers

    An electrically trained person does not require supervision while working on electrical systems.

    <p>False</p> Signup and view all the answers

    The electrically skilled person must be proficient in identifying potential dangers independently.

    <p>True</p> Signup and view all the answers

    Modifications to the product can be carried out without consulting Maschinenfabrik Reinhausen GmbH.

    <p>False</p> Signup and view all the answers

    An electrically skilled person must have undergone special training for their working environment.

    <p>True</p> Signup and view all the answers

    Only electrically trained persons are responsible for ensuring the qualifications of assembly personnel.

    <p>False</p> Signup and view all the answers

    The on-load tap-changer can switch 3 times the rated through-current $I_r$ at its rated step voltage $U_{ir}$.

    <p>False</p> Signup and view all the answers

    Qualified personnel must perform all necessary work related to the product's installation and maintenance.

    <p>True</p> Signup and view all the answers

    The specified transformer for the on-load tap-changer can differ from the one mentioned in the order as long as it matches the operational specifications.

    <p>False</p> Signup and view all the answers

    The nameplate of the product provides information about the standard valid for the product and the year of issue.

    <p>True</p> Signup and view all the answers

    The on-load tap-changer is restricted to operating only with a sinusoidal 60 Hz alternating current.

    <p>False</p> Signup and view all the answers

    Only equipment and special tools that were part of the initial delivery can be used for the intended purpose.

    <p>True</p> Signup and view all the answers

    When supplied as a set, the serial numbers of the on-load tap-changer and its accessories do not need to match.

    <p>False</p> Signup and view all the answers

    The through-current limits for the on-load tap-changer are determined by factors other than the design data specified in the order confirmation.

    <p>False</p> Signup and view all the answers

    It is safe to walk under a suspended load during transportation.

    <p>False</p> Signup and view all the answers

    The crate should be transported only when it is open.

    <p>False</p> Signup and view all the answers

    Trained and authorized persons are required to select the lifting gear used.

    <p>True</p> Signup and view all the answers

    It is acceptable to drop the crate to prevent possible damage without consideration.

    <p>False</p> Signup and view all the answers

    Jolts can occur during the transportation of the crate.

    <p>True</p> Signup and view all the answers

    Inadequate carrying capacity of transport means can lead to accidents.

    <p>True</p> Signup and view all the answers

    Removing the securing material from the crate during transport is advisable.

    <p>False</p> Signup and view all the answers

    Colliding with the product during transportation should be anticipated.

    <p>True</p> Signup and view all the answers

    The pressure-operated relay will trip in response to gas accumulation beneath it.

    <p>False</p> Signup and view all the answers

    The pressure monitoring device complies with IEC publication 60214-1.

    <p>True</p> Signup and view all the answers

    There is only one variant of the pressure monitoring device available for installation.

    <p>False</p> Signup and view all the answers

    The housing of the pressure monitoring device is made of lightweight, corrosion-resistant plastic.

    <p>False</p> Signup and view all the answers

    Diverter switch operations at the rated switching capacity do not affect the pressure monitoring device's performance.

    <p>True</p> Signup and view all the answers

    Gas accumulation under the pressure-operated relay must always be avoided.

    <p>False</p> Signup and view all the answers

    Study Notes

    Introduction to OILTAP® R

    • Provides comprehensive installation and commissioning instructions for the OILTAP® R on-load tap-changer.
    • Emphasizes safe installation, connection, and commissioning of the product.

    Manufacturer and Product Overview

    • Manufactured by Maschinenfabrik Reinhausen.
    • Specific details about the completeness and safeguarding of the documentation are highlighted.
    • Technical data and designs are subject to change post-publication.

    Safety Guidelines

    • Appropriate and inappropriate usage scenarios are defined to ensure safe operation.
    • Fundamental safety instructions must be followed.
    • Personnel handling the equipment should possess required qualifications.
    • Personal protective equipment is essential during installation and maintenance.

    Product Structure

    • Detailed description includes the scope of delivery, function, setup, and protective features.
    • On-load tap-changer functionality described, facilitating voltage regulation under load conditions.
    • Drive shaft and OF 100 Oil Filter Unit are integral components, ensuring operational efficiency.

    Packaging, Transport, and Storage

    • A detailed process for packaging, handling, and storing shipments is outlined.
    • Adequate markings on packages are necessary for safe transportation.
    • Procedures for unpacking and inspecting for transport damages are specified.

    Mounting Procedures

    • Preparatory work is critical, including fitting mounting flanges and installing necessary components.
    • Clear steps for installing on-load tap-changer in standard and bell-type tank versions.
    • Important tests include transformer ratio tests and DC resistance measurements before and after drying processes.

    Commissioning Process

    • Involves systematic commissioning at the manufacturer’s site and the operating site.
    • Steps include bleeding the on-load tap-changer and checking motor-drive units.
    • High-voltage tests are mandatory to ensure transformer integrity and safety.

    Fault Elimination Procedures

    • Guidelines for troubleshooting protective relays and pressure monitoring devices.
    • Steps for re-commissioning the transformer after faults are detailed.
    • Specific conditions for tripping and resetting devices are outlined.

    Technical Data

    • Permissible ambient conditions are established for operational efficiency.
    • Technical specifications for protective relays and pressure monitoring devices are provided.
    • Limit values for dielectric strength and water content in insulating fluids are specified.

    Diagrams and Drawings

    • Installation drawings for various selector sizes of the OILTAP® R are included.
    • Functional diagrams for components such as protective relays convey installation requirements clearly.

    Glossary

    • Terminology related to on-load tap-changer technology is defined, enhancing understanding of the technical document.### Product Components
    • Snap-action switch is included in product design to ensure rapid and reliable operation.
    • Pressure measuring element is a critical component for monitoring pressures within the device.

    Pressure Relief Devices

    • Rupture disk acts as a pressure relief device, designed per IEC 60214-1 standards, located in the on-load tap-changer head cover.
    • The rupture disk activates in response to predefined overpressure conditions in the oil compartment, providing safety and operational integrity.
    • MPreC® pressure relief device can be supplied upon request as an alternative to the rupture disk, also responding to specified overpressure levels in the oil compartment.

    Monitoring Systems

    • Tap-change supervisory device is essential for monitoring the drive shaft and the diverter switch’s operation within the on-load tap-changer.
    • It ensures accurate switching, preventing operational failures and enhancing safety.

    Connection Contacts

    • Change-over selector connection contacts for reversing change-over are designed similarly to tap selector connection contacts, ensuring consistency in functionality.
    • These contacts include terminal lugs that are crimped and equipped with through-holes for M12 screws, facilitating secure connections.
    • Coarse change-over selector connection contacts are constructed like other connection types, indicating a standard approach to design and assembly across different sizes (C/D).

    Mounting Guidelines

    • Specific mounting instructions are provided for connection contacts to ensure proper setup and functionality of the tap-changer system.
    • Screening caps for the change-over selector connection contacts are supplied separately, indicating attention to detail in component protection.

    Safety Overview

    • Familiarize with the product through the technical file and observe safety instructions.
    • The product is engineered with state-of-the-art technology but improper use can pose risks to life and property.
    • The OILTAP® R is designed as an on-load tap-changer to adjust transformer transmission ratios without disrupting load flow.

    Intended Use

    • Use exclusively with the specified transformer/motor-drive unit; ensure matching serial numbers for all components.
    • Follow technical guidelines, delivery conditions, and operate within prescribed limits outlined in the technical file.
    • Installation and operations must be carried out by qualified personnel, utilizing only tools and equipment specified.

    Operating Conditions

    • Designed for 50/60 Hz sinusoidal alternating current and can handle 2x rated through-current at rated step voltage.
    • Unauthorized modifications can lead to injury and operational faults; consult the manufacturer before making changes.

    Spare Parts

    • Only utilize spare parts approved by Maschinenfabrik Reinhausen GmbH, as unapproved parts can cause malfunctions.
    • Contact the manufacturer for any unclear issues regarding parts and maintenance.

    Personnel Qualification

    • Qualified personnel must ensure all involved in assembly, commissioning, and maintenance are adequately trained.
    • Electrically skilled persons should identify dangers, work safely with electrical systems, and comply with accident prevention regulations.
    • Electrically trained personnel must receive guidance from electrically skilled individuals regarding tasks and safety measures.

    Pressure Monitoring Device

    • Comes standard with the protective relay as part of the MR protection system; requires the installed protective relay for operation.
    • Two design variants available for the pressure monitoring device: one for vertical and one for horizontal installation.
    • The device's housing is made of lightweight, corrosion-resistant material.

    Transport and Storage Guidelines

    • Follow strict safety measures to prevent injuries during the transport of the unit; never transport an open crate.
    • Ensure loads are secured and transport using certified personnel with appropriate lifting gear.
    • Protect against physical impact during transportation to avoid damage, including dropping or tipping.

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    This quiz focuses on the installation and commissioning instructions for the OILTAP® R on-load tap-changer. Test your knowledge on the guidelines and protocols necessary for proper setup and operation to ensure efficient functionality. It's ideal for engineers and technicians working in the field of electrical installations.

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