Mechanical Engineering Quiz on Shafts and Gears

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Questions and Answers

What is the rate of a self-locking screw?

  • 0.002 in/ft
  • 0.02 in/ft
  • 0.01 in/ft
  • 0.03 in/ft (correct)

Which of the following defines a rotating member transmitting power?

  • line shaft
  • axle
  • countershaft
  • shaft (correct)

What describes a stationary member carrying a rotating member transmitting power?

  • axle (correct)
  • countershaft
  • line shaft
  • shaft

What is the maximum lift or depression for bevel gears sized between 5 in to 15 in according to Gleason?

<p>0.01 in (A)</p>
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The speed at which the shaft will vibrate violently due to centrifugal force is known as:

<p>critical speed (B)</p>
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Which type of shaft acts as an intermediate between a line shaft and a driven shaft?

<p>jackshafts (B)</p>
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What is the minimum numerical combined shock and fatigue factor applied to the computed bending moment for a shaft?

<p>1.5 (C)</p>
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Which term refers to the speed where deflecting forces equal the center of mass?

<p>critical speed (D)</p>
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Which material is described as widely used for small spring applications at temperatures up to approximately 250°F?

<p>Core wire (C)</p>
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Which of the following is primarily used as a hoist rope for elevators?

<p>Traction steel wire rope (A)</p>
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Which wire material is mainly used for low strength applications such as elevator ropes that are not used for hoisting?

<p>Nylon rope (D)</p>
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Which spring material is considered when high stresses are involved?

<p>Chrome vanadium wire (B)</p>
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What is the primary use of chrome vanadium wire?

<p>Coil springs (A)</p>
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Which wire is mainly employed for general purpose springs?

<p>Hard-drawn wire (B)</p>
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Identify a material typically used for many types of coil springs?

<p>Chrome vanadium wire (D)</p>
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Which of these materials is least likely to be used for high-stress spring applications?

<p>Copper wire (B)</p>
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In maximum theories of failure, how does the elastic limit of a ductile ferrous material in shear compare to its elastic limit in tension?

<p>Four-thirds (C)</p>
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Which type of pendulum involves a weight moving at uniform speed around the circumference of a circle?

<p>Conical pendulum (C)</p>
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What is the recommended percentage of working stress for shafts with keyways according to design practices?

<p>70% (B)</p>
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At what temperature does the torsional modulus of elasticity for steel drop from 11,200,000 psi to 10,600,000 psi?

<p>350 °F (A)</p>
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How is a material classified as brittle based on elongation in a 2-inch gauge?

<p>Less than 5% (B)</p>
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What is considered the critical speed threshold for safe operation of a shaft above or below its rated speed?

<p>At least 5% above critical speed (D)</p>
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What is the typical spring index for the best proportion in spring design?

<p>7 (D)</p>
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What is the typical effect of temperature on the torsional modulus of elasticity for steel?

<p>It decreases with increasing temperature (D)</p>
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What is the surface of a thread that joins the flanks of the thread and is farther from the cylinder or cone called?

<p>Nose (D)</p>
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What is the typical chamfer angle on the upper faces of bolts and screw heads?

<p>45 deg (C)</p>
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What is the included angle at which nuts are countershank?

<p>90 deg (C)</p>
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Which term best describes the angles between the individual flanks and the perpendicular axis of the thread?

<p>Flank angle (A)</p>
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What defines the axial distance between two consecutive points of intersection of a helix?

<p>Lead (A)</p>
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What standard metric screw thread series is used for general purpose equipment's thread components?

<p>Coarse thread (B)</p>
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Which option represents the surface connecting the crest with the root of a thread?

<p>Flank (A)</p>
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Which option refers to the angle between the flank and the axis of the thread?

<p>Flank angle (D)</p>
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What is the surface treatment for high speed steel typically applied?

<p>Oxide coating (C)</p>
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What is the recommended rake angle for ferrous and nonferrous materials?

<p>4 to 8 degrees (C)</p>
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Which type of steel does nitriding provide a hard case for?

<p>High speed steel (C)</p>
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What is the maximum safe center distance of sprockets in pitches that should be maintained?

<p>100 (A)</p>
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What kind of lubricant is recommended for chain drive operations?

<p>Petroleum oil (D)</p>
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What is the recommended rake angle for taps used with harder materials?

<p>3 degrees (C)</p>
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What type of leather belt is applied using waterproof cement?

<p>Combination of oak/mineral tanned (A)</p>
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What is the ideal rake angle that should not be exceeded for a tap?

<p>3 degrees (B)</p>
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When the hole is smaller than the shaft, the allowance is said to be negative and is termed:

<p>Interference of metal (C)</p>
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Which law can be used to solve for the resulting velocity when two elastic bodies collide?

<p>Conservation of momentum (A)</p>
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What is the ability of a metal to be deformed considerably without rupture called?

<p>Ductility (C)</p>
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The smallest area at the point of rupture divided by the original area is known as:

<p>Percentage reduction of area (C)</p>
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Which of the following is not a structural class of steel?

<p>Carbon alloy steel (C)</p>
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Poisson's ratio is the ratio of which two types of strain?

<p>Longitudinal strain to lateral strain (B)</p>
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The product of the resultant of all forces acting on a body and the time that the resultant acts is termed:

<p>Linear impulse (B)</p>
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A dial gauge is commonly used to measure which aspect of an object's dimensions?

<p>Displacement (A)</p>
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Flashcards

Shaft

A rotating member that transmits power, typically connected to a motor or engine.

Axle

A stationary member that supports a rotating shaft, preventing it from moving.

Line Shaft

A long, horizontal shaft that transmits power to other shafts or machines.

Countershaft

A shaft located between a line shaft and a driven shaft, often used to change the direction of rotation.

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Self-Locking Screw

A self-locking screw is a type of screw that will not loosen under vibration or load. This is due to its unique thread design, which creates a high friction force between the screw and the mating hole.

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Critical Speed

The speed at which a rotating shaft will experience maximum vibration due to unbalanced forces. At this speed, the shaft's natural frequency matches the frequency of the unbalanced forces.

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Combined Shock and Fatigue Factor

The combined shock and fatigue factor is used to account for both sudden loads and repeated stress on a shaft. It is a safety factor applied to the computed bending moment to ensure the shaft's durability.

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Maximum Deflection of Bevel Gears

The maximum amount of deflection (upward or downward movement) allowed for a bevel gear. Exceeding this limit can lead to improper meshing and premature wear.

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Shear Elastic Limit

The maximum stress a ductile ferrous material can withstand in shear before permanent deformation occurs.

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Strength

The ability of a material to withstand a force without breaking.

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Elasticity

The capacity of a material to deform elastically under a tensile load and return to its original shape after the load is removed.

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Ductility

A material's ability to deform permanently under stress.

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Brittleness

The tendency of a material to break under stress without significant deformation.

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Potential Energy

The energy associated with a material's position or configuration.

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Kinetic Energy

The energy of motion.

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Mechanical Energy

The sum of potential and kinetic energy, representing the total energy of a system.

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Crest

The outer edge of a screw thread, farthest from the cylinder or cone it extends from.

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Music Wire

A type of wire commonly used for springs, known for its durability and resistance to high temperatures.

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Flank

The angled surface connecting the crest to the root of a screw thread.

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Hard-Drawn Wire

This type of wire is ideal for general-purpose springs due to its good balance of strength and flexibility.

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Chrome Vanadium Wire

Used in springs operating under high stress conditions, this wire provides exceptional strength and resistance to fatigue.

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Lead

The distance between two consecutive points where a screw thread helix intersects.

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Approach Angle

The angle between the individual flanks of a threaded screw and its axis. Determines how the thread engages.

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Steel Wire

A common material for springs designed for everyday applications, known for its strength and cost-effectiveness.

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Traction Steel Wire Rope

This type of steel wire is used for creating elevator ropes that are not used for hoisting, ideal for stationary applications.

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Coarse Thread Series

A standard metric screw thread series used in general-purpose equipment and mechanical fasteners.

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Chamfer

A chamfer is a beveled edge created on bolts and screw heads, typically at an angle of 45 degrees.

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Traction Steel Wire Rope

A special type of steel wire used for creating ropes that can handle significant weight loads, ideal for passenger and freight elevators.

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Countersunk

Nuts are countersunk at an included angle of 120 degrees to create a countersunk hole.

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Phosphor Bronze

A metal alloy known for its strength and resistance to corrosion, often used for elevator ropes and stationary guy ropes.

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Wire Rope

A type of wire used for manufacturing ropes for various purposes, including hoisting, towing, and securing.

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Root

The surface where the thread meets the base of the cylinder or cone.

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Nitriding

A surface treatment for high-speed steel that creates a hard and wear-resistant surface by diffusing nitrogen into the steel.

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Rake Angle

The angle between the face of a cutting tool and a line perpendicular to the direction of the cut. It affects the chip thickness and the cutting force.

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Lubricant for Chain Drives

The recommended lubricant for chain drives, providing a smooth and long-lasting operation.

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Center Distance of Sprockets

The distance between two sprockets in a chain drive system. It influences chain tension and wear. A long center distance can lead to excessive tension.

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Negative Allowance

The allowance is negative when the hole is smaller than the shaft, resulting in a tight fit that requires force to assemble.

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Poisson's Ratio

The ratio of the lateral strain to the axial strain in a material subjected to tensile or compressive stress.

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Percentage Reduction of Area

The smallest area at the point of fracture in a tensile specimen, divided by the original area, represents the percentage reduction in cross-sectional area.

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Linear Impulse

The product of the resultant force acting on a body and the time for which it acts. It represents the change in linear momentum of the body.

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Tool and Die Steel

A type of steel with a high carbon content, giving it high strength and hardness, making it ideal for tools and dies.

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Malleability

The ability of a metal to be deformed considerably without rupture, meaning it can be hammered or rolled without breaking.

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Study Notes

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