Podcast
Questions and Answers
What is included in the spare parts list for OILTAP® G type G III 1600?
What is included in the spare parts list for OILTAP® G type G III 1600?
The first spare part is the ______ ring.
The first spare part is the ______ ring.
sealing
How many pcs of the safety diaphragm are listed in the spare parts list?
How many pcs of the safety diaphragm are listed in the spare parts list?
1
There are two gasket types listed for the OILTAP® G type G III 1600.
There are two gasket types listed for the OILTAP® G type G III 1600.
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What is the part number for the Energy accumulator spring 456 kp?
What is the part number for the Energy accumulator spring 456 kp?
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The sealing ring part number is ______.
The sealing ring part number is ______.
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Which part number corresponds to the left pawl, preassembled?
Which part number corresponds to the left pawl, preassembled?
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What is the part number for the counter bolt, complete, up to 01/68?
What is the part number for the counter bolt, complete, up to 01/68?
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How many pieces of gaskets for diverter switch oil compartment are listed?
How many pieces of gaskets for diverter switch oil compartment are listed?
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Which component is associated with the part number 550721:01?
Which component is associated with the part number 550721:01?
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The hex head screw M 10x85 was introduced before 1978.
The hex head screw M 10x85 was introduced before 1978.
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How many parts are in a pack of current strips?
How many parts are in a pack of current strips?
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The right pawl, preassembled, is associated with part number _____
The right pawl, preassembled, is associated with part number _____
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What is the total number of pressure springs listed?
What is the total number of pressure springs listed?
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Match the following parts with their respective quantities:
Match the following parts with their respective quantities:
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The cover gasket is listed as part number 590588.
The cover gasket is listed as part number 590588.
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What are the positions measured in the contact carrier?
What are the positions measured in the contact carrier?
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What is the minimum permissible clearance for play S1 between copper contact fingers?
What is the minimum permissible clearance for play S1 between copper contact fingers?
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What bolt size is required for the middle attachment bolts of all contact bridges?
What bolt size is required for the middle attachment bolts of all contact bridges?
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The rivet washer can be moved in relation to the rivet head if riveting is done correctly.
The rivet washer can be moved in relation to the rivet head if riveting is done correctly.
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What is the maximum permissible clearance for the locking pawl pin?
What is the maximum permissible clearance for the locking pawl pin?
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The maximum permissible contact wear is associated with ____.
The maximum permissible contact wear is associated with ____.
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Which of the following should be visually checked during maintenance of diverter switches type G?
Which of the following should be visually checked during maintenance of diverter switches type G?
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The total wear is indicated by the code F _____
The total wear is indicated by the code F _____
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What is the maximum wear measurement in type G?
What is the maximum wear measurement in type G?
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The permissible wear differences between switching contact and transition contact are outlined.
The permissible wear differences between switching contact and transition contact are outlined.
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What should be done if the measured insulation value falls below 1000 MΩ?
What should be done if the measured insulation value falls below 1000 MΩ?
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Match the following OLTC types with their respective varistor types.
Match the following OLTC types with their respective varistor types.
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Before removing the tap-change supervisory control, remove the _____ from the diverter switch.
Before removing the tap-change supervisory control, remove the _____ from the diverter switch.
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What must be used to check transverse insulation on moving arcing contacts?
What must be used to check transverse insulation on moving arcing contacts?
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It is safe to perform work without profound knowledge of maintenance procedures.
It is safe to perform work without profound knowledge of maintenance procedures.
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What is the diameter of rivet bolts installed in diverter switch type K until approximately June 1971?
What is the diameter of rivet bolts installed in diverter switch type K until approximately June 1971?
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The auxiliary contacts should be insulated from the ___ system for electrical functionality.
The auxiliary contacts should be insulated from the ___ system for electrical functionality.
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Which part requires the indication "drilled"?
Which part requires the indication "drilled"?
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What is the part number for the main contact support?
What is the part number for the main contact support?
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What is required to ensure de-energization of the tap-change supervisory control?
What is required to ensure de-energization of the tap-change supervisory control?
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The tap-change supervisory control can be recognized by its bushing.
The tap-change supervisory control can be recognized by its bushing.
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How many connecting leads are made of flexible wire in a sector?
How many connecting leads are made of flexible wire in a sector?
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The tightening torque for the resistor connecting leads is _____ Nm.
The tightening torque for the resistor connecting leads is _____ Nm.
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What is the part number for the protective spark gap device installed since 11/74?
What is the part number for the protective spark gap device installed since 11/74?
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What is needed to replace the connecting leads of protective spark gaps G22 000?
What is needed to replace the connecting leads of protective spark gaps G22 000?
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The old version of flexible connecting leads does not need to be replaced.
The old version of flexible connecting leads does not need to be replaced.
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What is the strip isolation for varistor types 33 mm?
What is the strip isolation for varistor types 33 mm?
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Which varistor types are mentioned for delivery dates between 1984 and 2003?
Which varistor types are mentioned for delivery dates between 1984 and 2003?
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The varistor elements type 33 mm (several) can be visually distinguished from type 33 mm QN33.
The varistor elements type 33 mm (several) can be visually distinguished from type 33 mm QN33.
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What is the maximum deviation from new value for a varistor stack?
What is the maximum deviation from new value for a varistor stack?
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All varistor stacks must be replaced with ____ at next maintenance for type 33 mm (several).
All varistor stacks must be replaced with ____ at next maintenance for type 33 mm (several).
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Which tap changers are specified for installation of varistor elements 56 mm?
Which tap changers are specified for installation of varistor elements 56 mm?
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What should be used to write the UV20 value on a varistor element?
What should be used to write the UV20 value on a varistor element?
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Varistor elements delivered before 31 December, 1981 had their rated current value printed on them.
Varistor elements delivered before 31 December, 1981 had their rated current value printed on them.
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What is the criterion for maintaining 10 varistor elements?
What is the criterion for maintaining 10 varistor elements?
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What voltage was used for the test equipment with 1 mA for measuring 33 mm varistor elements?
What voltage was used for the test equipment with 1 mA for measuring 33 mm varistor elements?
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What is the designation for the sealing ring (ring gasket)?
What is the designation for the sealing ring (ring gasket)?
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Which of the following is the part number for the safety diaphragm?
Which of the following is the part number for the safety diaphragm?
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What is the purpose of the safety diaphragm?
What is the purpose of the safety diaphragm?
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The energy accumulator spring with a force of 456 kp is designated as ________.
The energy accumulator spring with a force of 456 kp is designated as ________.
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Match the following parts with their respective quantities:
Match the following parts with their respective quantities:
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The taper sleeve has 3 pieces in the spare parts list.
The taper sleeve has 3 pieces in the spare parts list.
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How many 'O rings for safety diaphragm' are included in the spare parts list?
How many 'O rings for safety diaphragm' are included in the spare parts list?
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Which of the following is the part number for the energy accumulator spring of 260 kp?
Which of the following is the part number for the energy accumulator spring of 260 kp?
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What is the part number for the tension bolt with indication 'drilled'?
What is the part number for the tension bolt with indication 'drilled'?
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What must be done before removing the on-load tap-changer cover?
What must be done before removing the on-load tap-changer cover?
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The connection of the supply voltage for the tap-change supervisory control is independent of the connection diagram of the motor-drive unit.
The connection of the supply voltage for the tap-change supervisory control is independent of the connection diagram of the motor-drive unit.
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The part number for the protective spark gap device installed since 11/74 is __________.
The part number for the protective spark gap device installed since 11/74 is __________.
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Match the following terms with their details.
Match the following terms with their details.
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What is the required tightening torque for resistor connecting leads?
What is the required tightening torque for resistor connecting leads?
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How many pieces of the coupling tube lock nut are required?
How many pieces of the coupling tube lock nut are required?
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What is the part number for the left pawl preassembled?
What is the part number for the left pawl preassembled?
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What is the part number for the right pawl preassembled?
What is the part number for the right pawl preassembled?
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How many Cup springs are needed?
How many Cup springs are needed?
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What is the part number for the Counter bolt complete up to 01/68?
What is the part number for the Counter bolt complete up to 01/68?
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Which of the following parts is needed for the diverter switch oil compartment? (Select all that apply)
Which of the following parts is needed for the diverter switch oil compartment? (Select all that apply)
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The part number for the Tension lever is _____
The part number for the Tension lever is _____
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The energy accumulator spring for G I 1612 has a pressure capacity of 3030 N.
The energy accumulator spring for G I 1612 has a pressure capacity of 3030 N.
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How many Pressure springs are listed?
How many Pressure springs are listed?
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What is the purpose of the circlip in the assembly?
What is the purpose of the circlip in the assembly?
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What does 'SETTERSATZ' indicate for the drive shafts?
What does 'SETTERSATZ' indicate for the drive shafts?
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What are the permissible limit values for the play between copper contact fingers when in closed position?
What are the permissible limit values for the play between copper contact fingers when in closed position?
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The maximum permissible clearance for the locking pawl pin is 0.5 mm.
The maximum permissible clearance for the locking pawl pin is 0.5 mm.
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What should be checked during every maintenance of the main contact?
What should be checked during every maintenance of the main contact?
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The connection to the contact system during measurement is indicated by position ______.
The connection to the contact system during measurement is indicated by position ______.
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Match the following types of play with their minimum permissible clearances:
Match the following types of play with their minimum permissible clearances:
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What should be noted in the assembly report for the contact bridges?
What should be noted in the assembly report for the contact bridges?
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What happens if a rivet washer can be tilted up and down?
What happens if a rivet washer can be tilted up and down?
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The purpose of the additional contact sheet F26000 is related to _?
The purpose of the additional contact sheet F26000 is related to _?
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What is the diameter of rivet bolts installed in diverter switch type K until June 1971?
What is the diameter of rivet bolts installed in diverter switch type K until June 1971?
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It is necessary to remove the tap-change supervisory control during maintenance.
It is necessary to remove the tap-change supervisory control during maintenance.
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What must be measured to check the transverse insulation on moving arcing contacts?
What must be measured to check the transverse insulation on moving arcing contacts?
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The acceptable minimum insulation value during the transverse insulation measurement is _?
The acceptable minimum insulation value during the transverse insulation measurement is _?
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What happens if the insulation value falls below the limit of 1000 MΩ?
What happens if the insulation value falls below the limit of 1000 MΩ?
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What must be checked before performing measurement on the lower fixed contacts in a diverter switch?
What must be checked before performing measurement on the lower fixed contacts in a diverter switch?
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Which types of on-load tap-changers are mentioned for dealing with voltage-dependent resistors?
Which types of on-load tap-changers are mentioned for dealing with voltage-dependent resistors?
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The use of a megohmmeter is necessary for measuring insulation values.
The use of a megohmmeter is necessary for measuring insulation values.
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What is the maximum allowable deviation from new value for individual varistor elements after 31 December, 1981?
What is the maximum allowable deviation from new value for individual varistor elements after 31 December, 1981?
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The varistor elements type 33 mm (several) can be used together with varistor elements type 33 mm QN33 in one varistor stack.
The varistor elements type 33 mm (several) can be used together with varistor elements type 33 mm QN33 in one varistor stack.
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What measurement value indicates a varistor element type 33 mm (several) when tested with 10 kV @1 mA?
What measurement value indicates a varistor element type 33 mm (several) when tested with 10 kV @1 mA?
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Varistors with diameter 56 mm are installed in the following on-load tap-changers type G only: __________
Varistors with diameter 56 mm are installed in the following on-load tap-changers type G only: __________
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Match the varistor types with their measurement criteria.
Match the varistor types with their measurement criteria.
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What is the characteristic feature distinguishing varistor types visually?
What is the characteristic feature distinguishing varistor types visually?
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When must the varistor elements be measured for those delivered before 31 December, 1981?
When must the varistor elements be measured for those delivered before 31 December, 1981?
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The total voltage of varistor stacks in the individual sectors must not deviate by more than 2 kV.
The total voltage of varistor stacks in the individual sectors must not deviate by more than 2 kV.
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Which of the following tap changers types are compatible with varistor elements of 56 mm diameter?
Which of the following tap changers types are compatible with varistor elements of 56 mm diameter?
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What is the designation for the sealing ring (ring gasket)?
What is the designation for the sealing ring (ring gasket)?
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How many pcs of the safety diaphragm are required?
How many pcs of the safety diaphragm are required?
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Which of the following is a component used in the OILTAP® G Type G III 1600? (Select all that apply)
Which of the following is a component used in the OILTAP® G Type G III 1600? (Select all that apply)
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What is the part number for the gasket between OLTC head and transformer?
What is the part number for the gasket between OLTC head and transformer?
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The energy accumulator spring rated at 456 kp has part number ___.
The energy accumulator spring rated at 456 kp has part number ___.
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What is the part number for the Tension Bolt?
What is the part number for the Tension Bolt?
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What is the function of the drive shafts mentioned?
What is the function of the drive shafts mentioned?
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The set replacement roller bolt is only necessary one time.
The set replacement roller bolt is only necessary one time.
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Match the following components with their part numbers:
Match the following components with their part numbers:
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The tightening torque for resistor connecting leads is _____ Nm.
The tightening torque for resistor connecting leads is _____ Nm.
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Which of the following is installed since 11/74?
Which of the following is installed since 11/74?
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What must be measured to ensure de-energization of the tap-change supervisory control?
What must be measured to ensure de-energization of the tap-change supervisory control?
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One hour is estimated to check three sectors of connecting leads.
One hour is estimated to check three sectors of connecting leads.
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What tool is necessary for checking transverse insulation?
What tool is necessary for checking transverse insulation?
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What is the minimum permissible clearance between copper contact fingers in a closed position?
What is the minimum permissible clearance between copper contact fingers in a closed position?
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What should be checked during every maintenance of the diverter switches G1600?
What should be checked during every maintenance of the diverter switches G1600?
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What must be visualized during maintenance work of diverter switches type G?
What must be visualized during maintenance work of diverter switches type G?
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Riveting is considered okay if the rivet washer can move in relation to the rivet head.
Riveting is considered okay if the rivet washer can move in relation to the rivet head.
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What is the max permissible wear for a contact with a diameter of 8 mm?
What is the max permissible wear for a contact with a diameter of 8 mm?
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The clearances to be checked during maintenance for main contact are listed in the chapter _____?
The clearances to be checked during maintenance for main contact are listed in the chapter _____?
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What is the minimum permissible cog width for a worm wheel/worm gear?
What is the minimum permissible cog width for a worm wheel/worm gear?
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What type of bolt is used for the middle attachment in the contact bridges?
What type of bolt is used for the middle attachment in the contact bridges?
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What is the diameter of ZnO varistors discussed?
What is the diameter of ZnO varistors discussed?
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The types of varistors cannot be distinguished visually and dimensionally.
The types of varistors cannot be distinguished visually and dimensionally.
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What voltage measurement is used for varistor elements type 33 mm QN33?
What voltage measurement is used for varistor elements type 33 mm QN33?
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The maximum deviation from new value for individual varistor elements is ______.
The maximum deviation from new value for individual varistor elements is ______.
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Match the following varistor types with their measurement criteria:
Match the following varistor types with their measurement criteria:
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What must be written on varistor elements for delivery dates before 31 December, 1981?
What must be written on varistor elements for delivery dates before 31 December, 1981?
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What must be done if the limit values for varistor elements type 33 mm (several) are exceeded?
What must be done if the limit values for varistor elements type 33 mm (several) are exceeded?
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What is the purpose of the upper coupling hub in the diverter switch?
What is the purpose of the upper coupling hub in the diverter switch?
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What diameter should holes be enlarged to before removal in diverter switch type K?
What diameter should holes be enlarged to before removal in diverter switch type K?
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It is permissible to use a measuring device for varistors when checking insulation on diverter switches.
It is permissible to use a measuring device for varistors when checking insulation on diverter switches.
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The value of insulation may not fall below _____ during measurement.
The value of insulation may not fall below _____ during measurement.
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What are the two types of diverter switches mentioned?
What are the two types of diverter switches mentioned?
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Which maintenance procedure must be performed when dealing with tap-change supervisory control?
Which maintenance procedure must be performed when dealing with tap-change supervisory control?
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What must be observed to avoid risks during maintenance work?
What must be observed to avoid risks during maintenance work?
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What does SC stand for in the context of contacts?
What does SC stand for in the context of contacts?
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For more contact wear criteria, see inspection instructions type _____.
For more contact wear criteria, see inspection instructions type _____.
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What document must be referenced for permissible wear differences between switching contact and transition contact?
What document must be referenced for permissible wear differences between switching contact and transition contact?
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What is the part number for the left pawl, preassembled?
What is the part number for the left pawl, preassembled?
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How many cup springs are needed?
How many cup springs are needed?
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Which of the following parts has a part number of 003854:08?
Which of the following parts has a part number of 003854:08?
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The dished washer is used 30 times in the assembly.
The dished washer is used 30 times in the assembly.
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What is the quantity of gaskets for the diverter switch oil compartment?
What is the quantity of gaskets for the diverter switch oil compartment?
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Match the following components to their respective quantities:
Match the following components to their respective quantities:
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What is the part number for the spring guide?
What is the part number for the spring guide?
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How many tension levers are present?
How many tension levers are present?
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The energy accumulator spring for type G I 1612 has a pressure of ______.
The energy accumulator spring for type G I 1612 has a pressure of ______.
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What is the part number for the worm wheel with a single-thread, preassembled?
What is the part number for the worm wheel with a single-thread, preassembled?
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The guide bushing is not deliverable.
The guide bushing is not deliverable.
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What is the correct designation for the part with the part number 550721:01?
What is the correct designation for the part with the part number 550721:01?
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What is the part number for the sealing ring (flat gasket) used for the first 10 OLTCs?
What is the part number for the sealing ring (flat gasket) used for the first 10 OLTCs?
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How many energy accumulator springs of 456 kp are listed?
How many energy accumulator springs of 456 kp are listed?
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What is the designation for the part listed with part number 025598:02?
What is the designation for the part listed with part number 025598:02?
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Which part has the part number 590371:01?
Which part has the part number 590371:01?
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The energy accumulator spring rated at 260 kp has the part number __________.
The energy accumulator spring rated at 260 kp has the part number __________.
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There are 2 circlips listed in the spare parts for type G III 1600.
There are 2 circlips listed in the spare parts for type G III 1600.
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How many pcs of the sealing ring (ring gasket) are listed?
How many pcs of the sealing ring (ring gasket) are listed?
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What is always required to use with tension bolts?
What is always required to use with tension bolts?
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Copper rods, right and left, are used in sets of 4.
Copper rods, right and left, are used in sets of 4.
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What is the part number for the locking tab?
What is the part number for the locking tab?
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What is the purpose of the protective spark gap?
What is the purpose of the protective spark gap?
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What should be checked before starting maintenance work?
What should be checked before starting maintenance work?
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The version with tap-change supervisory control can be recognized by its _____ at the on-load tap-changer head.
The version with tap-change supervisory control can be recognized by its _____ at the on-load tap-changer head.
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When can the connecting leads of protective spark gaps be replaced;
When can the connecting leads of protective spark gaps be replaced;
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Match the components with their actions:
Match the components with their actions:
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What is the tightening torque for resistor connecting leads?
What is the tightening torque for resistor connecting leads?
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What device is used for measurement in the described procedure?
What device is used for measurement in the described procedure?
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The minimum permissible clearance for play between copper contact fingers in a closed position is ___ mm.
The minimum permissible clearance for play between copper contact fingers in a closed position is ___ mm.
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What must be visually checked on the solder joints during maintenance?
What must be visually checked on the solder joints during maintenance?
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Play between switching contacts in a closed position must be less than 0.5 mm.
Play between switching contacts in a closed position must be less than 0.5 mm.
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Which bolt size is specified for the middle attachment bolt of contact bridges?
Which bolt size is specified for the middle attachment bolt of contact bridges?
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What happens if the riveting washers can be tilted?
What happens if the riveting washers can be tilted?
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The maximum permissible cog width for the worm wheel and worm gear is ___ mm.
The maximum permissible cog width for the worm wheel and worm gear is ___ mm.
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What is the maximum permissible clearance for a locking pawl pin?
What is the maximum permissible clearance for a locking pawl pin?
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Match the following maximum permissible contact wear specifications:
Match the following maximum permissible contact wear specifications:
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What is the part number for the Left Pawl, preassembled?
What is the part number for the Left Pawl, preassembled?
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What is the correct number of Cup Springs?
What is the correct number of Cup Springs?
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The Gasket between OLTC head and transformer cover is designated as part number 056391:00.
The Gasket between OLTC head and transformer cover is designated as part number 056391:00.
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How many Pcs of the Pressure Spring are listed?
How many Pcs of the Pressure Spring are listed?
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The part number for the Right Pawl, preassembled is __________.
The part number for the Right Pawl, preassembled is __________.
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Match the component with its associated quantity:
Match the component with its associated quantity:
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What is the part number for the Gasket 3x818x758?
What is the part number for the Gasket 3x818x758?
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What is the part number for the Energy accumulator spring G III/G I 1602 with a pressure of 4708 N?
What is the part number for the Energy accumulator spring G III/G I 1602 with a pressure of 4708 N?
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What is the permissible wear difference between switching contact and transition contact?
What is the permissible wear difference between switching contact and transition contact?
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What must be done to the coupling hub during cleaning of the diverter switch drive tubes on type G?
What must be done to the coupling hub during cleaning of the diverter switch drive tubes on type G?
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What is the required insulation value when performing the measurement on arcing contacts?
What is the required insulation value when performing the measurement on arcing contacts?
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What is the diameter of rivet bolts installed in diverter switch type K until approx. June 1971?
What is the diameter of rivet bolts installed in diverter switch type K until approx. June 1971?
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What document must be referred to for total wear?
What document must be referred to for total wear?
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Match the following OLTC types with their respective varistor types:
Match the following OLTC types with their respective varistor types:
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The use of a measuring device for varistors is permitted for measuring insulation values.
The use of a measuring device for varistors is permitted for measuring insulation values.
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What should be removed at the beginning of maintenance for diverter switch insert?
What should be removed at the beginning of maintenance for diverter switch insert?
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What is the diameter range for the 33 mm varistors mentioned?
What is the diameter range for the 33 mm varistors mentioned?
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Which voltage measurement indicates a 33 mm QN33 varistor?
Which voltage measurement indicates a 33 mm QN33 varistor?
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Varistor elements type 33 mm (several) and type 33 mm QN33 can be used interchangeably within a single varistor stack.
Varistor elements type 33 mm (several) and type 33 mm QN33 can be used interchangeably within a single varistor stack.
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What is the maximum allowable deviation from the new value for individual varistor elements after maintenance?
What is the maximum allowable deviation from the new value for individual varistor elements after maintenance?
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The varistor elements must be measured at every maintenance for delivery dates before _____ .
The varistor elements must be measured at every maintenance for delivery dates before _____ .
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What should be used to write the UV20 value on varistor elements if it has not been done?
What should be used to write the UV20 value on varistor elements if it has not been done?
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What time period is indicated for version 33 mm (several) for maintenance?
What time period is indicated for version 33 mm (several) for maintenance?
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Match the following varistor types with their corresponding delivery dates:
Match the following varistor types with their corresponding delivery dates:
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All varistor stacks must be replaced with 33 mm QN33 at the next maintenance if limit values are exceeded when measuring them.
All varistor stacks must be replaced with 33 mm QN33 at the next maintenance if limit values are exceeded when measuring them.
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Study Notes
Introduction
- Emphasizes the importance of following safety instructions while performing maintenance on on-load tap-changers.
- Highlights the risks of personal injury and property damage if inadequately trained personnel conduct work.
Spare Parts List Overview
- Contains detailed lists of components necessary for maintenance and repairs of the OILTAP® G series.
OILTAP® G Spare Parts
- Provides specifications for various components including seals, gaskets, bearings, and springs.
- Lists parts by type, such as energy accumulator springs, with defined specifications (e.g., 456 kp and 260 kp).
- Includes quantities, part numbers, and any specific remarks related to design or application.
Specific Spare Parts
- Safety diaphragm: critical for maintaining system integrity, has a defined part number.
- Coupling and bearing components are essential for connecting mechanisms within the on-load tap-changers.
- Detailed quantities for each component, including multiple items for certain parts (e.g., 30 for cup springs).
Unique Components
- Lists specialized components like the left and right preassembled pawls, linking to the locking mechanism’s functionality.
- Identifies varying versions of counterbolts, indicating timeline changes (e.g., specifications by date of manufacturing).
Gaskets and Insulation
- Various gaskets for oil compartments mentioned, critical for preventing leaks and maintaining pressure within the system.
- Includes specific measurements for gaskets ensuring compatibility with different configurations and models.
Assembly Notes
- Important assembly components such as locking mechanisms are called out with details on part number and assembly notes.
- Components for active current strips, fastening plates, and screws suggest the high importance of secure electrical connections.
Component Maintenance and Upgrades
- Indicates the significance of retrofitting and adapting older components with newer standards before specified dates.
- Provides context for necessary checks and repairs that extend the operational capability and safety of the devices in question.
Document Control
- All rights reserved in accordance with standard DIN 34, underscoring the importance of compliance and documentation in maintenance practices.### Spare Parts for On-Load Tap-Changers
- Documentation outlined for Type G III 1600 and G III 1602 tap-changers.
- All rights reserved according to standard DIN 34, section 2.1.
Key Components for Type G III 1600
- Auxiliary contact armature and spare parts listed with multiple configurations.
- Notable parts include:
- Left and right springs: Part no. 48 550218 & 48 550219
- Contact carrier: Part no. 24 002293:03
- Tension lever (3 mm longer since 10/76): Part no. 24 025676:03
- Drive shafts for auxiliary and switching contacts, with specific part numbers for each configuration.
- Use of "SETTERSATZ" required for certain components with "drilled" indication for orders.
Key Components for Type G III 1602
- Detailed assembly parts with specificity for installation.
- Main components include:
- Cover and gasket details, including specifications for various types of worms and their corresponding part numbers.
- Energy accumulator springs listed with operational limits for certain models (e.g., G III/G I 1602).
- Key additions such as left and right pawls, adjustment pins, and additional parts like contact supports and screening sleeves.
Component Specifications
- Pressure springs: Used in both switching and main contacts with a quantity of 96 noted for specific part numbers.
- Insulating pieces, locking plates, and bolts outlined for replacements.
- Current strips and protective devices highlighted with operational dates for compatibility.
Miscellaneous Information
- Multiple parts specified for operational and maintenance needs, including roller bolts, guide bridges, and contact materials for different sectors.
- Emphasis on precise quantities needed per assembly to ensure complete functionality and reliability of the tap-changers.
- A set of small parts specifically identified for G I 1612 and G III 1602 to facilitate smoother repair processes.
Manufacturing Notes
- Recommendations made to ensure historically accurate part usage, particularly in regards to age-related specifications (1971-75 and the like).
- Documentation includes specific instructions regarding parts per unit and assembly notes tailored for maintenance teams and operators.### Spare Parts and Materials
- Spare parts list includes specific part numbers, ensuring correct replacements.
- Various components indicated for the fixing material of the diverter switch drive tube, highlighting installation dates and specific quantities.
- Components like lock nuts, screws, and washers are critical for securing the system effectively.
- A set of spare contacts is prescribed for both single and three-phase systems.
Maintenance Procedures
- Conduct regular checks and replacements of parts as outlined in the spare parts list.
- Always ensure tap-change supervisory control is de-energized prior to maintenance.
- Identify tap-change supervisory control through its bushing without necessitating removal of the cover.
- Key actions before working on the tap-changer include confirming de-energization and measuring connection terminals against ground.
Testing Requirements
- Utilize a megohmmeter for insulation measurements, specifically for moving contacts and auxiliary contacts to confirm functionality.
- Ensure insulation values remain above 1000 MΩ during testing.
- Measurements should span across various positions of contact systems to ensure consistency and safety.
Operational Considerations
- Replacement of connecting leads for protective spark gaps must be done following strict criteria: flexibility, movability, and condition.
- The need for a mirror during inspections for certain systems is crucial for adequate visual checks.
- A backup plan involving retrofitting with clamping sleeves is important when removing supervisory control systems to prevent loss of settings.
Tightening Specifications
- Specified tightening torques for various bolt connections ensure structural integrity and operational reliability.
- Key connections include resistor connecting leads, clamping joints, and protective spark gap attachments, with specific torque values assigned.
Inspections and Adjustments
- Regular measurements and checks are required for play between contact fingers and switching contacts to maintain system efficiency.
- Visual inspections of solder joints and rivet washers are integral parts of maintenance; visible damage signals need for further action.
- Documentation of assembly reports enhances traceability and accountability during maintenance processes, particularly regarding bolt specifications.
Summary of Contact Mechanisms
- Clearances and play measurements for various components should meet specified limits to ensure proper function.
- Detailed visual checks on riveted connections and general structural condition are vital to prevent failures during operations.
Introduction
- Emphasizes the importance of following safety instructions while performing maintenance on on-load tap-changers.
- Highlights the risks of personal injury and property damage if inadequately trained personnel conduct work.
Spare Parts List Overview
- Contains detailed lists of components necessary for maintenance and repairs of the OILTAP® G series.
OILTAP® G Spare Parts
- Provides specifications for various components including seals, gaskets, bearings, and springs.
- Lists parts by type, such as energy accumulator springs, with defined specifications (e.g., 456 kp and 260 kp).
- Includes quantities, part numbers, and any specific remarks related to design or application.
Specific Spare Parts
- Safety diaphragm: critical for maintaining system integrity, has a defined part number.
- Coupling and bearing components are essential for connecting mechanisms within the on-load tap-changers.
- Detailed quantities for each component, including multiple items for certain parts (e.g., 30 for cup springs).
Unique Components
- Lists specialized components like the left and right preassembled pawls, linking to the locking mechanism’s functionality.
- Identifies varying versions of counterbolts, indicating timeline changes (e.g., specifications by date of manufacturing).
Gaskets and Insulation
- Various gaskets for oil compartments mentioned, critical for preventing leaks and maintaining pressure within the system.
- Includes specific measurements for gaskets ensuring compatibility with different configurations and models.
Assembly Notes
- Important assembly components such as locking mechanisms are called out with details on part number and assembly notes.
- Components for active current strips, fastening plates, and screws suggest the high importance of secure electrical connections.
Component Maintenance and Upgrades
- Indicates the significance of retrofitting and adapting older components with newer standards before specified dates.
- Provides context for necessary checks and repairs that extend the operational capability and safety of the devices in question.
Document Control
- All rights reserved in accordance with standard DIN 34, underscoring the importance of compliance and documentation in maintenance practices.### Spare Parts for On-Load Tap-Changers
- Documentation outlined for Type G III 1600 and G III 1602 tap-changers.
- All rights reserved according to standard DIN 34, section 2.1.
Key Components for Type G III 1600
- Auxiliary contact armature and spare parts listed with multiple configurations.
- Notable parts include:
- Left and right springs: Part no. 48 550218 & 48 550219
- Contact carrier: Part no. 24 002293:03
- Tension lever (3 mm longer since 10/76): Part no. 24 025676:03
- Drive shafts for auxiliary and switching contacts, with specific part numbers for each configuration.
- Use of "SETTERSATZ" required for certain components with "drilled" indication for orders.
Key Components for Type G III 1602
- Detailed assembly parts with specificity for installation.
- Main components include:
- Cover and gasket details, including specifications for various types of worms and their corresponding part numbers.
- Energy accumulator springs listed with operational limits for certain models (e.g., G III/G I 1602).
- Key additions such as left and right pawls, adjustment pins, and additional parts like contact supports and screening sleeves.
Component Specifications
- Pressure springs: Used in both switching and main contacts with a quantity of 96 noted for specific part numbers.
- Insulating pieces, locking plates, and bolts outlined for replacements.
- Current strips and protective devices highlighted with operational dates for compatibility.
Miscellaneous Information
- Multiple parts specified for operational and maintenance needs, including roller bolts, guide bridges, and contact materials for different sectors.
- Emphasis on precise quantities needed per assembly to ensure complete functionality and reliability of the tap-changers.
- A set of small parts specifically identified for G I 1612 and G III 1602 to facilitate smoother repair processes.
Manufacturing Notes
- Recommendations made to ensure historically accurate part usage, particularly in regards to age-related specifications (1971-75 and the like).
- Documentation includes specific instructions regarding parts per unit and assembly notes tailored for maintenance teams and operators.### Spare Parts and Materials
- Spare parts list includes specific part numbers, ensuring correct replacements.
- Various components indicated for the fixing material of the diverter switch drive tube, highlighting installation dates and specific quantities.
- Components like lock nuts, screws, and washers are critical for securing the system effectively.
- A set of spare contacts is prescribed for both single and three-phase systems.
Maintenance Procedures
- Conduct regular checks and replacements of parts as outlined in the spare parts list.
- Always ensure tap-change supervisory control is de-energized prior to maintenance.
- Identify tap-change supervisory control through its bushing without necessitating removal of the cover.
- Key actions before working on the tap-changer include confirming de-energization and measuring connection terminals against ground.
Testing Requirements
- Utilize a megohmmeter for insulation measurements, specifically for moving contacts and auxiliary contacts to confirm functionality.
- Ensure insulation values remain above 1000 MΩ during testing.
- Measurements should span across various positions of contact systems to ensure consistency and safety.
Operational Considerations
- Replacement of connecting leads for protective spark gaps must be done following strict criteria: flexibility, movability, and condition.
- The need for a mirror during inspections for certain systems is crucial for adequate visual checks.
- A backup plan involving retrofitting with clamping sleeves is important when removing supervisory control systems to prevent loss of settings.
Tightening Specifications
- Specified tightening torques for various bolt connections ensure structural integrity and operational reliability.
- Key connections include resistor connecting leads, clamping joints, and protective spark gap attachments, with specific torque values assigned.
Inspections and Adjustments
- Regular measurements and checks are required for play between contact fingers and switching contacts to maintain system efficiency.
- Visual inspections of solder joints and rivet washers are integral parts of maintenance; visible damage signals need for further action.
- Documentation of assembly reports enhances traceability and accountability during maintenance processes, particularly regarding bolt specifications.
Summary of Contact Mechanisms
- Clearances and play measurements for various components should meet specified limits to ensure proper function.
- Detailed visual checks on riveted connections and general structural condition are vital to prevent failures during operations.
Introduction
- Emphasizes the importance of following safety instructions while performing maintenance on on-load tap-changers.
- Highlights the risks of personal injury and property damage if inadequately trained personnel conduct work.
Spare Parts List Overview
- Contains detailed lists of components necessary for maintenance and repairs of the OILTAP® G series.
OILTAP® G Spare Parts
- Provides specifications for various components including seals, gaskets, bearings, and springs.
- Lists parts by type, such as energy accumulator springs, with defined specifications (e.g., 456 kp and 260 kp).
- Includes quantities, part numbers, and any specific remarks related to design or application.
Specific Spare Parts
- Safety diaphragm: critical for maintaining system integrity, has a defined part number.
- Coupling and bearing components are essential for connecting mechanisms within the on-load tap-changers.
- Detailed quantities for each component, including multiple items for certain parts (e.g., 30 for cup springs).
Unique Components
- Lists specialized components like the left and right preassembled pawls, linking to the locking mechanism’s functionality.
- Identifies varying versions of counterbolts, indicating timeline changes (e.g., specifications by date of manufacturing).
Gaskets and Insulation
- Various gaskets for oil compartments mentioned, critical for preventing leaks and maintaining pressure within the system.
- Includes specific measurements for gaskets ensuring compatibility with different configurations and models.
Assembly Notes
- Important assembly components such as locking mechanisms are called out with details on part number and assembly notes.
- Components for active current strips, fastening plates, and screws suggest the high importance of secure electrical connections.
Component Maintenance and Upgrades
- Indicates the significance of retrofitting and adapting older components with newer standards before specified dates.
- Provides context for necessary checks and repairs that extend the operational capability and safety of the devices in question.
Document Control
- All rights reserved in accordance with standard DIN 34, underscoring the importance of compliance and documentation in maintenance practices.### Spare Parts for On-Load Tap-Changers
- Documentation outlined for Type G III 1600 and G III 1602 tap-changers.
- All rights reserved according to standard DIN 34, section 2.1.
Key Components for Type G III 1600
- Auxiliary contact armature and spare parts listed with multiple configurations.
- Notable parts include:
- Left and right springs: Part no. 48 550218 & 48 550219
- Contact carrier: Part no. 24 002293:03
- Tension lever (3 mm longer since 10/76): Part no. 24 025676:03
- Drive shafts for auxiliary and switching contacts, with specific part numbers for each configuration.
- Use of "SETTERSATZ" required for certain components with "drilled" indication for orders.
Key Components for Type G III 1602
- Detailed assembly parts with specificity for installation.
- Main components include:
- Cover and gasket details, including specifications for various types of worms and their corresponding part numbers.
- Energy accumulator springs listed with operational limits for certain models (e.g., G III/G I 1602).
- Key additions such as left and right pawls, adjustment pins, and additional parts like contact supports and screening sleeves.
Component Specifications
- Pressure springs: Used in both switching and main contacts with a quantity of 96 noted for specific part numbers.
- Insulating pieces, locking plates, and bolts outlined for replacements.
- Current strips and protective devices highlighted with operational dates for compatibility.
Miscellaneous Information
- Multiple parts specified for operational and maintenance needs, including roller bolts, guide bridges, and contact materials for different sectors.
- Emphasis on precise quantities needed per assembly to ensure complete functionality and reliability of the tap-changers.
- A set of small parts specifically identified for G I 1612 and G III 1602 to facilitate smoother repair processes.
Manufacturing Notes
- Recommendations made to ensure historically accurate part usage, particularly in regards to age-related specifications (1971-75 and the like).
- Documentation includes specific instructions regarding parts per unit and assembly notes tailored for maintenance teams and operators.### Spare Parts and Materials
- Spare parts list includes specific part numbers, ensuring correct replacements.
- Various components indicated for the fixing material of the diverter switch drive tube, highlighting installation dates and specific quantities.
- Components like lock nuts, screws, and washers are critical for securing the system effectively.
- A set of spare contacts is prescribed for both single and three-phase systems.
Maintenance Procedures
- Conduct regular checks and replacements of parts as outlined in the spare parts list.
- Always ensure tap-change supervisory control is de-energized prior to maintenance.
- Identify tap-change supervisory control through its bushing without necessitating removal of the cover.
- Key actions before working on the tap-changer include confirming de-energization and measuring connection terminals against ground.
Testing Requirements
- Utilize a megohmmeter for insulation measurements, specifically for moving contacts and auxiliary contacts to confirm functionality.
- Ensure insulation values remain above 1000 MΩ during testing.
- Measurements should span across various positions of contact systems to ensure consistency and safety.
Operational Considerations
- Replacement of connecting leads for protective spark gaps must be done following strict criteria: flexibility, movability, and condition.
- The need for a mirror during inspections for certain systems is crucial for adequate visual checks.
- A backup plan involving retrofitting with clamping sleeves is important when removing supervisory control systems to prevent loss of settings.
Tightening Specifications
- Specified tightening torques for various bolt connections ensure structural integrity and operational reliability.
- Key connections include resistor connecting leads, clamping joints, and protective spark gap attachments, with specific torque values assigned.
Inspections and Adjustments
- Regular measurements and checks are required for play between contact fingers and switching contacts to maintain system efficiency.
- Visual inspections of solder joints and rivet washers are integral parts of maintenance; visible damage signals need for further action.
- Documentation of assembly reports enhances traceability and accountability during maintenance processes, particularly regarding bolt specifications.
Summary of Contact Mechanisms
- Clearances and play measurements for various components should meet specified limits to ensure proper function.
- Detailed visual checks on riveted connections and general structural condition are vital to prevent failures during operations.
Introduction
- Emphasizes the importance of following safety instructions while performing maintenance on on-load tap-changers.
- Highlights the risks of personal injury and property damage if inadequately trained personnel conduct work.
Spare Parts List Overview
- Contains detailed lists of components necessary for maintenance and repairs of the OILTAP® G series.
OILTAP® G Spare Parts
- Provides specifications for various components including seals, gaskets, bearings, and springs.
- Lists parts by type, such as energy accumulator springs, with defined specifications (e.g., 456 kp and 260 kp).
- Includes quantities, part numbers, and any specific remarks related to design or application.
Specific Spare Parts
- Safety diaphragm: critical for maintaining system integrity, has a defined part number.
- Coupling and bearing components are essential for connecting mechanisms within the on-load tap-changers.
- Detailed quantities for each component, including multiple items for certain parts (e.g., 30 for cup springs).
Unique Components
- Lists specialized components like the left and right preassembled pawls, linking to the locking mechanism’s functionality.
- Identifies varying versions of counterbolts, indicating timeline changes (e.g., specifications by date of manufacturing).
Gaskets and Insulation
- Various gaskets for oil compartments mentioned, critical for preventing leaks and maintaining pressure within the system.
- Includes specific measurements for gaskets ensuring compatibility with different configurations and models.
Assembly Notes
- Important assembly components such as locking mechanisms are called out with details on part number and assembly notes.
- Components for active current strips, fastening plates, and screws suggest the high importance of secure electrical connections.
Component Maintenance and Upgrades
- Indicates the significance of retrofitting and adapting older components with newer standards before specified dates.
- Provides context for necessary checks and repairs that extend the operational capability and safety of the devices in question.
Document Control
- All rights reserved in accordance with standard DIN 34, underscoring the importance of compliance and documentation in maintenance practices.### Spare Parts for On-Load Tap-Changers
- Documentation outlined for Type G III 1600 and G III 1602 tap-changers.
- All rights reserved according to standard DIN 34, section 2.1.
Key Components for Type G III 1600
- Auxiliary contact armature and spare parts listed with multiple configurations.
- Notable parts include:
- Left and right springs: Part no. 48 550218 & 48 550219
- Contact carrier: Part no. 24 002293:03
- Tension lever (3 mm longer since 10/76): Part no. 24 025676:03
- Drive shafts for auxiliary and switching contacts, with specific part numbers for each configuration.
- Use of "SETTERSATZ" required for certain components with "drilled" indication for orders.
Key Components for Type G III 1602
- Detailed assembly parts with specificity for installation.
- Main components include:
- Cover and gasket details, including specifications for various types of worms and their corresponding part numbers.
- Energy accumulator springs listed with operational limits for certain models (e.g., G III/G I 1602).
- Key additions such as left and right pawls, adjustment pins, and additional parts like contact supports and screening sleeves.
Component Specifications
- Pressure springs: Used in both switching and main contacts with a quantity of 96 noted for specific part numbers.
- Insulating pieces, locking plates, and bolts outlined for replacements.
- Current strips and protective devices highlighted with operational dates for compatibility.
Miscellaneous Information
- Multiple parts specified for operational and maintenance needs, including roller bolts, guide bridges, and contact materials for different sectors.
- Emphasis on precise quantities needed per assembly to ensure complete functionality and reliability of the tap-changers.
- A set of small parts specifically identified for G I 1612 and G III 1602 to facilitate smoother repair processes.
Manufacturing Notes
- Recommendations made to ensure historically accurate part usage, particularly in regards to age-related specifications (1971-75 and the like).
- Documentation includes specific instructions regarding parts per unit and assembly notes tailored for maintenance teams and operators.### Spare Parts and Materials
- Spare parts list includes specific part numbers, ensuring correct replacements.
- Various components indicated for the fixing material of the diverter switch drive tube, highlighting installation dates and specific quantities.
- Components like lock nuts, screws, and washers are critical for securing the system effectively.
- A set of spare contacts is prescribed for both single and three-phase systems.
Maintenance Procedures
- Conduct regular checks and replacements of parts as outlined in the spare parts list.
- Always ensure tap-change supervisory control is de-energized prior to maintenance.
- Identify tap-change supervisory control through its bushing without necessitating removal of the cover.
- Key actions before working on the tap-changer include confirming de-energization and measuring connection terminals against ground.
Testing Requirements
- Utilize a megohmmeter for insulation measurements, specifically for moving contacts and auxiliary contacts to confirm functionality.
- Ensure insulation values remain above 1000 MΩ during testing.
- Measurements should span across various positions of contact systems to ensure consistency and safety.
Operational Considerations
- Replacement of connecting leads for protective spark gaps must be done following strict criteria: flexibility, movability, and condition.
- The need for a mirror during inspections for certain systems is crucial for adequate visual checks.
- A backup plan involving retrofitting with clamping sleeves is important when removing supervisory control systems to prevent loss of settings.
Tightening Specifications
- Specified tightening torques for various bolt connections ensure structural integrity and operational reliability.
- Key connections include resistor connecting leads, clamping joints, and protective spark gap attachments, with specific torque values assigned.
Inspections and Adjustments
- Regular measurements and checks are required for play between contact fingers and switching contacts to maintain system efficiency.
- Visual inspections of solder joints and rivet washers are integral parts of maintenance; visible damage signals need for further action.
- Documentation of assembly reports enhances traceability and accountability during maintenance processes, particularly regarding bolt specifications.
Summary of Contact Mechanisms
- Clearances and play measurements for various components should meet specified limits to ensure proper function.
- Detailed visual checks on riveted connections and general structural condition are vital to prevent failures during operations.
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Description
This quiz covers the essential components and details found in the spare parts list for OILTAP® G. It introduces basic terminology and highlights key sections of the document, helping you grasp the organizational structure. Brush up on your knowledge of spare parts with this focused quiz.