Summary

This document summarizes different types of sterile products, including parenteral routes, advantages, disadvantages, and various characteristics of parenteral administration. It covers topics like solvents, industrial preparation, and packaging related to parenteral products.

Full Transcript

Types of Sterile Products  Parenterals  Ophthalmics  Topicals: burns and exposed skin  Systems and administration devices:  Dispersed systems:  Lipid microspheres, liposomes, microparticulates  Implants: Bone growth, fertility controls, sustained delivery...

Types of Sterile Products  Parenterals  Ophthalmics  Topicals: burns and exposed skin  Systems and administration devices:  Dispersed systems:  Lipid microspheres, liposomes, microparticulates  Implants: Bone growth, fertility controls, sustained delivery 1 Section VII Sterile dosage forms and delivery systems 15. Parenterals 2 In this section you will learn….  Parenteral routes of administration  Advantages and disadvantages  Solvents and vehicles for injections  Characteristics of parenterals  Industrial preparation  Packaging and labeling  Parenteral incompatibility 3 Parenterals Dosage form used outside of gastrointestinal tract (Not oral/nose route) A  Parenterel: Para = outside and enteron: intestine (outside alimentary tract)  Parenterals as sterile dosage forms:  Small- and large-volume injectable preparations - -  Irrigation fluids  Dialysis solutions  Injections: sterile, pyrogen free preparations administered parenterally  *Sterility here is very important: preparations come in direct - contact with the internal body fluids or tissues  infection can easily arise need to Sterilize !! : 4 Bloodstream/vens/muscles ↑ Advantages of Parenteral Administration Prolonged/Rapid action depends on type of injection (emulsion/suspension) & Were j  Viable in emergency: uncooperative, unconscious patient - - -  Provides: throua a casso injected into body -  Accurate dosage -  Localized effect: e.g.: dentistry goes to site of action & react > - - - Quickest and fastest action (cardiac arrest, asthma)  Prolonged action: e.g.: intra-articular steroids I  Alternative to other routes of delivery (e.g.: oral route)  Avoidance of:  GI enzymatic degradation and instability Problems 3 Oral route taa  Low and variable absorption the - suspensionInto muscle ↳ takes time for API to dissolve & muscle acts as bar for dug transfer 5 Disadvantages Advantages of Parenteral Administration -  Painful: Injections = pain!  Administration: Aseptically by trained personnel -  Rapid action: Difficult to reverse drug’s effects (inceled into body) -  Needle problems  Cost of manufacturing Chigh)  Packaging requirements ↳ to maketain stelity of product 6 Parenteral Routes of Administration  Drugs can be injected almost in any part of the body  Most Common: -understein  Subcutaneous (SC) Small amount (-1 3ml) ~.  Intravenous (IV) veins -  Intramuscular (IM) muscles -  Intradermal (ID, into the skin) -  Others:  Intraarticular (joint)  Intrathecal (spinal fluid)  Intracardiac (heart)  Intraspinal (spinal column)  Intra-arterial (arteries)  Intrasynovial (joint fluid 7 area) Parenteral Routes of Administration directly into blood stream  - Intravenous route: Veins  Rapid action, accurate, lifesaving in emergency -  Intramuscular route: Muscles  Drug action is less rapid but of greater duration creus] - compared to intravenous route  Injected in skeletal muscles away from major nerves and vessels requires trained personne  Subcutaneous route:  Injection beneath the surface of the skin in small - amounts 1.3 mL - 8 Official Types of Injection directly injected into site of action -  Injection: liquid preparations that are drug solutions or - - substances (Insulin Injection)  For injection: dry solids or liquid concentrate - need - - addition of solvent (Cefuroxime) & shake well > once dissolved inject - - ,  Injectable emulsion: drug dissolved or dispersed in an emulsion medium (Propofol) directlyInfect into body  Injectable suspension: preparation of solids in a liquid medium (Methylprednisolone acetate suspension)  For injectable suspension: dry solids, which upon the addition of suitable vehicles yield preparations conforming in all respects to the requirements for injectable suspensions (Imipenem and cilastatin) 9 Unique Characteristics of Parenterals  Sterile Liposaccharides from Bacteria cell wall -  Pyrogen free -  Particulate free: for large-volume parenterals: A Not more than 50 particles/ml that are equal to or larger than 10 µm and not more than 5 particles/ml that are equal to or larger than 25 µm  Not more than 10,000 particles/container that are equal to or larger than 10 µm and not more than 1000 particles/container that are equal to or larger than 25 µm 10 Requirements for Solutions and Suspensions to be Used for Injections  Solvents / vehicles: must meet purity and safety standards To Irritations -  Must be sterile and pyrogen - free  Must be prepared under aseptic conditions (minimised)  Restrictions on buffers, stabilizers, antimicrobial preservative. Coloring - X agents strictly prohibited A  Must meet standards for particulate matter (Ime or/container -  Packaged in hermetic containers of specific and high quality. Filled in slight excess for easy withdrawal  Sterilized powders intended for solutions or suspensions are packed as lyophilized or freeze-dried powders  Specific labeling regulations apply 11 Lyophilization (Freeze-drying) - lot powders  Process of drying in which water is sublimed from the - - product after it is frozen  steps: ① Freezing an aqueous product (Freeze-drying) ② Evacuate the chamber (usually below 0.1 torr = 100 micrometers Hg) using vacuum ③ Introducing heat to the product to allow for subliming of ice into a- - - cold condensing surface 12 Parenteral Ingredients/Necessities ↳ S  Vehicle Depends dosage forms used on -  Buffers  Antioxidants  Antibacterial agents  Tonicity materials: dextrose, glycerin, mannitol, NaCl  Surfactants: egg and soybean phospholipids and lecithin  Thickeners  Preservatives: Multidose containers  Solubilizers, protectants, wetting agents, emulsifiers, local anesthetics, etc  Do not use color * > - 13 Vehicles for Injection  Solvent criteria: Non-irritating, non-toxic, non-sensitizing, - no pharmacological activity of its own and dose not - affect activity of medicinal agents  Must be sterile, particle and pyrogen free  Aqueous vehicles: - Water most frequently used and preferred  Types of water for Injections:  Water for Injection USP / Purified Water USP  Sterile Water for Injection USP (SWFI) stop/prevent the of bacela Bacteriostatic Water for Injection USP growth -  Sterile water for irrigation 14 Vehicles for Injection - Cont. 1 water & I water-missible solvent ~  Water-miscible vehicles: - - water -when high ↳ Is too content  To increase drug solubility and/or reduce hydrolysis - - - – Stability! A ~ reduce solubiIHy  Ethanol, propylene glycol, polyethylene glycol 300  Nonaqueous vehicles:  Pure, sterile pyrogen free particulate free - - , ,  Must remain clear on cooling to 10oC - -  Use is confined to IM injections (intramuscular) strictly prescribed -  Can be irritating and allergic reactions can occur - -  Examples: Peanut oil – Dimercaprol; Cotton seed oil – Estradiol cypionate; Castor oil – Estradiol valerate 15 Buffers (Added to control slight change in pH to ensure produce & API is stable)  Maintains pH, stability and prevent degradation - - -  Consider: chemical interactions, effective pH range  Blood pH: 7.4  pH > 9.0, tissue necrosis (cell death)  pH < 3.0 extreme pain, phlebitis (inflammation of cells) - 16 Antioxidants functions by I :  Prevent the oxidization process by either: 3  Blocking the oxidization process - Sat selfa nu  Being oxidized faster than the drug - -  Examples (water-soluble): ascorbic acid, sodium sulfite, sodium bisulfite  Examples (oil-soluble): butylated hydroxytoluene and hydroxyanisole  Air is displaced with inert gas (N2) to prevent chemical - - reactions Coxidation) ↳ need to minimise O2 & Some O2 are dissolved in solvent 17 Antibacterial Agents  Prevent microbial growth and multiplication - -  Use limited concentration of antibacterial agents -  Mercury reagents e.g. Phenylmercuric nitrate 0.01%  Chlorobutanol, Phenol or cresol 0.5%  Effectiveness varies with formulation  Refrigeration slows the growth, but does not prevent it! - 18 Antibacterial Agents Testing  To determine the effectiveness of an antimicrobial system for a parenteral: 1. Inoculums containing a known number of organisms - (Candida albecans, Aspergillus niger, Escherichia coli, Pseudomonas aeruginosa, and Staphylococcus aureus) is added & mix well - 2. Incubate at 32oC & then examine - -  Result: Adequate if no significant increase in - microorganisms ↳ Effective aribacterial agent added * If there's increase : Aubacterial Agent that was added is NOT effective 19 Tonicity Agents (Added↳ to ensure cell does not expand shin ! to maintain volume of cell  Routes that require isotonicity: intrathecal, intraarticular, - intradermal  Reduce pain of injection and tissue irritation -  Reduce hemolysis of blood cells (reduce breage of cell)  Prevent electrolyte imbalance  Can include buffers: Eg  : Sodium chloride (0.9%), potassium chloride, dextrose - (5.5%), mannitol, sorbitol, lactose 20 structure maintain Protectants (sugars added to protect certain type of API) !  Protectants are sugars (e.g.: glucose, trehalose, - lactose) that form glasses at low temperatures  Used to maintain the chemical and physical stability of drugs that are frozen and freeze-dried: protein drugs - - - and some peptide antibiotics - & - Inactive structure change : ↓ to use this : add sugar to maintain ↳ than & Inject 21 Other Prenteral Adjuncts  Suspending or viscosity increasing agents:  Sodium carboxymethyl cellulose, gelatin, methylcellulose  Chelating agents: enhance solubility/chemical stability  ethylenediamine tetraacetic acid (0.01-0.075%)  Inert gases (added to replace be inside bottle to prevent oxidation)  N2 (gentamicin sulfate injection)  CO2 (sodium bicarbonate injection)  Adjuncts influencing solubility:  Sodium benzoate to solubilize caffeine  Ethylene diamine to solubilize theophylline 22 Parenteral Formulations 23 Parenteral Formulations  Examples: (API) CAPK) 24 Industrial Preparation of Parenteral Products  Must follow aseptic technique: prevent contamination of - - - - materials, instruments, utensils, containers, during handling  Aseptic procedures use:  UV lights, filtered air supply, sterile equipment (before usage) - need to be maintain 25 Packaging of Injections  Packaged to maintain product sterility until time of use -  Containers must not interact with the preparation -  Types of containers: Glass and plastic polymers:  Ampoules, vials, pre-filled syringes  Rubber closures composition  Rubber (natural) neoprene or butyl base polymer  Plastic bags >- then inject & share  Dual chamber vials - # Exceiperts & API  Cartridges and delivery pens solve ↓ 26 Labeling and Storage of Injections  Labels must contain:  Name of product  Lot number  Expiration date  % of drug or amount of drug in specified volume  Route of administration (muscies velns blood stream soluts, , , , )...  Manufacturer and distributor  Name and quantity of all added substances  Storage: room temperature of fridge (vaccines, insulin) 27 Parenteral Incompatibility  Physical: visible change in solution appearance, e.g., - precipitation, color, gas formation  Chemical: chemical change resulting in either toxicity or therapeutic inactivity which is not always visible -  Hydrolysis, complexation, oxidation, photolysis & API reacted  Therapeutic: change in activity with light  e.g. cortisone antagonizing heparin  Preventing or minimizing incompatibilities:  Control of all factors which lead to incompatibilities - - - 28 Available Injections  Hundreds of injections available  Small volume parenterals (SVP) (25-50 ml)  Can be in solution or suspensions, emulsions, solids - - - -  Premixed, ready to use: require little or no manipulation  Little wastage  Do not offer flexibility in quantity/concentration - - -  Some products require thawing – microwave  Large volume parenterals (LVP)  Flexible but requires manipulation Homantall strility) - 29 Cusually NO API) - to replenish nutitional materials Large-Volume Parenterals (LVP’s) (invelns)  Usually administered by intravenous infusion to replenish - body fluids, electrolytes, or to provide nutrition. Volume: 100ml-1L or more per day  These solutions should not contain bacteriostatic or pharmaceutical additives. They contain:  Electrolytes, carbohydrates  Nutritional: proteins, fatty emulsions 3 to Marian body system  LVP employed for: ① Maintenance therapy: ② Replacement therapy 30 Large-Volume Parenterals (LVP’s): Maintenance Therapy  For patients entering or recovering from surgery and for - those who are unconscious and unable to take nutrients - -  Total parenteral nutrition (TPN) provided if oral feeding must be differed for periods of weeks or longer to provide ↳ all essential nutrients to minimize tissue breakdown and maintain normalcy  Total nutrient admixtures (TNA) include all substrates necessary for nutritional support (carbohydrates, proteins, - - fats, electrolytes and trace elements  Nutrients are mixed in a single intravenous bag for - convenient administration - 31 Large-Volume Parenterals (LVP’s): Replacement Therapy  Heavy loss of water and electrolytes need to be replaced:  Water requirements: 25-40mL/Kg  Electrolyte requirements: K 100mEq; Na 135-170mEq  Caloric requirements: 5% dextrose  For patients with: Vomiting, diarrhea, burns, AIDS … - Clost fluids & nutrests & electrolytes 4. : need LVP to replenish those body fluids that are lost 32 Irrigation Solutions  Irrigation solutions: Intended to bathe or wash wounds, surgical incisions, or body tissues (for transplant) -  Subjected to same stringent standard as for parenteral - preparations ↳ Pyrogen free particulate free strile , ,  Example: Sodium chloride irrigation, USP 0.9% NaCl - used to to wash wounds and employed as enema 33 Dialysis Solutions  Dialysis is separation of substances from one another in solution by taking advantage of their differing diffusibility - through membranes -  Example: Peritoneal dialysis solutions used to remove toxic substances excreted by kidneys  Commercially available solutions contain:  Dextrose, vitamins, electrolytes, amino acids 34

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