Industrial Electronics Lecture Notes PDF

REF-SPP-AAA-BBB-CCC-DDD-I01-R00-09262020 | 0 INDUSTRIAL ELECTRONICS COLLEGE OF ENGINEERING ECE DEPARTMENT PREPARED BY: Engr. Edmund G. Monilar Technological University of t...

REF-SPP-AAA-BBB-CCC-DDD-I01-R00-09262020 | 0 INDUSTRIAL ELECTRONICS COLLEGE OF ENGINEERING ECE DEPARTMENT PREPARED BY: Engr. Edmund G. Monilar Technological University of the Philippines - Manila  REF-SPP-AAA-BBB-CCC-DDD-I01-R00-09262020 | 1 Technological University of the Philippines - Manila  Power Electronic Systems Power electronics refers to control and conversion of electrical power by power semiconductor devices wherein these devices operate as switches. Advent of silicon-controlled rectifiers, abbreviated as SCRs, led to the development of a new field of application called the power electronics. Before SCRs, mercury-arc rectifiers were used for controlling electrical power, but such rectifier circuits were part of industrial electronics and the scope for applications of mercury-arc rectifiers was limited. The application spread to many fields such as drives, power supplies, aviation electronics, high frequency inverters and power electronics. 2 Technological University of the Philippines - Manila  Power electronics relates to the control and flow of electrical energy. Control is done using electronic switches, capacitors, magnetics, and control systems. Scope of power electronics: milliWatts ⇒ gigaWatts Power electronics is a growing field due to the improvement in switching technologies and the need for more and more efficient switching circuits. 3 Technological University of the Philippines - Manila  4 Technological University of the Philippines - Manila  Interdisciplinary Nature of Power Electronics 5 Technological University of the Philippines - Manila  Applications Heating and lighting control Induction heating Uninterruptible power supplies (UPS) Fluorescent lamp ballasts: Passive; Active Electric power transmission Automotive electronics Electronic ignitions Motor drives Battery chargers Alternators Energy storage Electric vehicles Alternative power sources: Solar; Wind; Fuel Cells And more! 6 Technological University of the Philippines - Manila  Tasks of Power Electronics Rectification referring to conversion of ac voltage to dc voltage DC-to-AC conversion DC-to DC conversion AC-to-AC conversion 7 Technological University of the Philippines - Manila  Example 8 Technological University of the Philippines - Manila  Converters Electronic power converter is the term that is used to refer to a power electronic circuit that converts voltage and current from one form to another. Rectifier converting an ac voltage to a dc voltage Inverter converting a dc voltage to an ac voltage Chopper or a switch-mode power supply that converts a dc voltage to another dc voltage Cycloconverter and cycloinverter converting an ac voltage to another ac voltage. 9 Technological University of the Philippines - Manila  Rectifiers Rectifiers may be classified as uncontrolled and controlled rectifiers. Controlled rectifiers can be further divided into semi-controlled and fully- controlled rectifiers. Uncontrolled rectifier circuits are built with diodes, and fully-controlled rectifier circuits are built with SCRs. Both diodes and SCRs are used in semi-controlled rectifier circuits. Single-phase semi-controlled bridge rectifier Single-phase fully-controlled bridge rectifier Three-phase three-pulse, star-connected rectifier Double three-phase, three-pulse star-connected rectifiers with inter- phase transformer (IPT) Three-phase semi-controlled bridge rectifier Three-phase fully-controlled bridge rectifier Double three-phase fully-controlled bridge rectifiers with IPT. 10 Technological University of the Philippines - Manila  DC to AC Conversion The converter that changes a DC to AC is called an inverter. Earlier inverters were built with SCRs. Since the circuitry required to turn the SCR off tends to be complex, other power semiconductor devices such as bipolar junction transistors, power MOSFETs, insulated gate bipolar transistors (IGBT) and MOS- controlled thyristors (MCTs) are used nowadays. Currently only the inverters with a high power rating, such as 500 kW or higher. Emergency lighting systems AC variable speed drives Uninterrupted power supplies Frequency converters. 11 Technological University of the Philippines - Manila  DC to DC Conversion When the SCR came into use, a dc-to-dc converter circuit was called a chopper. Nowadays, an SCR is rarely used in a dc-to-dc converter. Either a power BJT or a power MOSFET is normally used in such a converter and this converter is called a switch-mode power supply. Step-down switch-mode power supply Step-up chopper Fly-back converter Resonant converter. 12 Technological University of the Philippines - Manila  AC to AC Converter A cycloconverter or a cycloinverter converts an ac voltage, such as the mains supply, to another ac voltage. The amplitude and the frequency of input voltage to a cycloconverter tend to be fixed values, whereas both the amplitude and the frequency of output voltage of a cycloconverter tend to be variable. Tthe circuit that converts an ac voltage to another ac voltage at the same frequency is known as an AC-chopper. A typical application of a cycloconverter is to use it for controlling the speed of an ac traction motor and most of these cycloconverters have a high power output, of the order a few megawatts and SCRs are used in these circuits. In contrast, low cost, low power cycloconverters for low power ac motors are also in use and many of these circuit tend to use TRIACS in place of SCRs. Unlike an SCR which conducts in only one direction, a TRIACS is capable of conducting in either direction and like an SCR, it is also a three terminal device. It may be noted that the use of a cycloconverter is not as common as that of an inverter and a cycloinverter is rarely used. 13 Technological University of the Philippines - Manila  Applications of Power Electronics In a conventional car, power electronics applications are a major area of future expansion. Look inside the audio system, for example; the amplifiers in today’s car stereos are usually capable of delivering 40 W or more. But a 12 V supply applied to an 8 Ohm speaker produces 18 W output at best. To solve this power supply problem, designers use a boost converter (DC to DC Converter) to provide higher voltage power to the amplifier circuit. This allows car amplifiers to generate the same audio output power as home stereos. 14 Technological University of the Philippines - Manila  Automobile’s Ignition System Another universal power electronics application is the automobile’s ignition system. Thousands of volts are required to ignite the fuel-air mixture inside a cylinder so that internal combustion can occur. Today’s cars employ all-electronic ignition systems, which have replaced the traditional spark plugs with boost converters coupled to transformers. 15 Technological University of the Philippines - Manila  Hybrid Cars We are curious about new electric and hybrid cars, in which the primary electrical system is dominated by power electronics. Electric cars offer high performance, zero tailpipe emissions, and low costs, but are still limited in range by the need for batteries. Hybrid car designs use various strategies to combine both an engine and electrical elements to gain advantages of each. Inverters and DC-DC converters rated for many kilowatts serve as primary energy control blocks. See http://www.howstuffworks.com/hybrid-car2.htm. 16 Technological University of the Philippines - Manila  Diodes 17 Technological University of the Philippines - Manila  Zener Diodes 18 Technological University of the Philippines - Manila  Silicon Controlled Rectifiers The basic purpose of the SCR is to function as a switch that can turn on or off small or large amounts of power. 19 Technological University of the Philippines - Manila  Motor Controllers 20 Technological University of the Philippines - Manila  AC to DC Conversion: Half-Wave Rectifier 21 Technological University of the Philippines - Manila  Full Wave Rectifier 22 Technological University of the Philippines - Manila  Classification of Power Electronic Devices The following is taken from Principles and Applications of Electrical Engineering by G. Rizzoni, McGraw Hill 23 Technological University of the Philippines - Manila  Power Electric Circuits Table 12.1 24 Technological University of the Philippines - Manila  AC-DC Converter Circuit and Waveform 25 Technological University of the Philippines - Manila  AC-AC Converter Circuit and Waveform Figure 12.3 26 Technological University of the Philippines - Manila  REF-SPP-AAA-BBB-CCC-DDD-I01-R00-09262020 | 27 Technological University of the Philippines - Manila