Safety Module 4 Hazard Analysis & Controls PDF

NOODLES DEPARTMENT SAFETY MODULE 4 Hazard Analysis & Controls  NOODLES DEPARTMENT Definition What is Job Hazard Analysis (or) Job Safety Analysis ? A systematic method of identifying hazards & contro...

NOODLES DEPARTMENT SAFETY MODULE 4 Hazard Analysis & Controls  NOODLES DEPARTMENT Definition What is Job Hazard Analysis (or) Job Safety Analysis ? A systematic method of identifying hazards & control measures to safely perform a specific task.  NOODLES DEPARTMENT Definition What is HIRAC Compound term of three activity namely Hazard Identification, Risk Assessment and Risk Control significant in the promotion of a safe and healthy environment  NOODLES DEPARTMENT Why hazard identification? Hazard recognition or hazard identification is vitally important in accident prevention. By recognizing hazards' characteristics and properties, we can clearly determine proper controls.  NOODLES DEPARTMENT Hazard Awareness When conducting a Job Safety Analysis we need to take a fresh look at the way things are done at our work place. Just because "We've been doing it this way for years,“ doesn't mean that a hazard doesn't exist. Accepting a risk or hazard is not the same as eliminating or controlling it. We need to take a comprehensive look at all possible hazards with an open mind.  NOODLES DEPARTMENT DEFINITIONS OF HAZARDS Anything or condition with the potential to cause harm The potential of a substance, person, activity or process to cause harm (injury or illness) anything (material/substance, machine, methods or matters) in the workplace that has the potential to cause harm  NOODLES DEPARTMENT Six general categories of hazards Mechanical ➔(Moving parts, cut by, caught in between, struck by, crushed/pinched) Physical ➔(noise, vibration, temperature) Chemical ➔(exposure to cyanide, acids, caustic soda, lead) Ergonomic ➔(work area layout, equipment design, instrument layout) Radiation ➔(ultraviolet exposure from the sun or welding, infra-red from drying or heating processes) Biological ➔(viruses, bacteria, parasites) Psychological ➔(work load, shift arrangement, workplace violence)  NOODLES DEPARTMENT Hazards Types The obvious hazard is apparent to the senses. (e.g. unguarded machinery, building defects, faulty electrical equipment). The concealed hazard is not apparent to the senses (e.g. electricity, presence of toxic vapors, high frequency noise). The developing hazard cannot be recognized immediately and will develop over the time. (e.g. a worn tire on a mobile crane, Worn steel wire ropes, cables ) The transient hazard is an intermittent or a temporary hazard. (e.g. overload of machinery, when a confined space permit has expired, intermittent electrical or and mechanical defect).  NOODLES DEPARTMENT OTHER CLASSES OF HAZARD Behavioral –This is a reaction by a person subjected to specific conditions of work and materials which result in physical harm (health and injury). How people behave at work can create hazardous conditions. Irresponsible behaviour (horseplay, pranks, etc,) Leaving objects in pathways that causes obstruction and tripping Running and rushing to different points about the workplace Using hazardous substances dangerously and carelessly  NOODLES DEPARTMENT Potential Contributors Incident Causation The following factors may contribute to incident causation: – Unsafe behavior – Unsafe conditions  NOODLES DEPARTMENT Potential Contributors— Unsafe Behaviors Operating without Using safe equipment authority unsafely Failure to warn others Using unsafe postures Working at unsafe Working on speeds moving/energized Making safety devices equipment inoperative Horseplay Using unsafe equipment Failure to use PPE  NOODLES DEPARTMENT Potential Contributors Unsafe Conditions Improper guarding Hazardous arrangement Defective equipment or storage Inadequate or defective Improper illumination warning devices or Improper ventilation systems  HEALTH HAZARDS Physical (noise, heat, radiation, vibration, pressure, machinery, electricity... etc.); Chemical (gases, vapors, acids, alkali, poisons, aerosols, irritants... etc.); Biological (pathogens, fungi, other micro organisms... etc.); Psychosocial (stress, social problems, accidents at workplace/home, fear of failure, retrenchment... etc.); Ergonomic (workplace design, layout of workstation, excessive manual handling, design of tools... etc.)  SAFETY HAZARDS Mechanical (cuts, entanglement... etc); Heights (falling objects... etc); Electrical (shock, burns... etc); Fire/Explosion (burns, injury, death... etc); Confined space (poisoning... etc)  HIRAC Hazards can be identified through: ❑Risk analysis ❑Workplace inspection ❑Safety audits ❑Job safety analysis ❑Feedback from workers ❑Observations ❑Advice from specialists ❑Accident records ❑MSDS/CSDS... etc.  NOODLES DEPARTMENT RISK ANALYSIS is the looking at the possibility of injury or harm occurring to a person if exposed to a hazard.  NOODLES DEPARTMENT Definition What is RISK chance that a person will be harmed or experience and adverse health effect if exposed to a hazard  NOODLES DEPARTMENT RISK ASSOCIATED TO A HAZARD HAZARD RISK Mechanical Hazard Contussion Hematoma, Dislocation, Fracture, Laceration, Abrasion, Avulsion Ergonomic Hazard Disc Bulged, Muscle Strain, Spasms Falling Hazard Abrasion, Contusion Hematoma, Dislocation, Fracture, Muscle Strain Chemical Hazard Difficulty in Breathing, Corneal Abrasion, Eye Irritation, Redness, Burn, Skin Irritation, Abrasion, Contussion Hematoma, Dislocation, Fracture, Punctured Wound, Splinter Biological Hazard Physical Hazard Contussion Hematoma, Dislocation, Muscle Strain, Difficulty in Breathing, Hyperthermia, Hypothermia, Hearing Loss, Burn  NOODLES DEPARTMENT Definition What is SEVERITY adverse effect of hazard to the worker  NOODLES DEPARTMENT Definition What is LIKELIHOD chances of hazard to happen  NOODLES DEPARTMENT RISK RATING MATRIX SCHEDULED CHARGES NOODLES DEPARTMENT  NOODLES DEPARTMENT RISK RATING LOW MODERATE HIGH Low Risk. Existing Moderate Risk with High risk and control should be further action required immediate action are RISK LEVEL maintained. No to minimize risk. Risk required to minimize additional control or needs to be reviewed risk. action is required. continuously. NOODLES DEPARTMENT  RISK ASSESSMENT Prioritize: categorizing the hazards into different groups Note that we cannot control all hazards due to limited resources Select certain groups for risk elimination, reduction and control  NOODLES DEPARTMENT RISK CONTROL is the introduction of measures which will eliminate or reduce the risk of a person being exposed to a hazard. CONTROLS  CONTROL MEASURES The scope: Elimination or inactivation of a hazard in a manner such that the hazard does not pose risk to workers who have to enter into the area or work on equipment in the course of his work  CONTROL MEASURES Elimination or inactivation can be carried out: - At source , the closer the better, applying engineering controls - At the path of the worker, between source and worker called administrative control - At the level of the worker, ppe, but least desirable  RISK ELIMINATION This is the best solution, however sometimes it is not practicable Example - Lead-based paint can cause lung cancer - Solution: replace the type of the paint with water-based paint  CONTROL MEASURE EXAMPLE - AT SOURCE  CONTROL MEASURE ELIMINATION SUBSTITUTION  RISK MINIMIZATION Reduce the number of people exposed to the hazard Reduce the exposure of the hazards Change with other types although new ‘safer’ hazards may occur NOODLES DEPARTMENT ENGINEERING CONTROL  ENGINEERING CONTROL REDESIGN BARRIERS ISOLATION ABSORPTION AUTOMATION DILUTION  ENGINEERING CONTROL Guarding moving components Source: ILO  ENGINEERING CONTROL Isolation Source: ILO Note: No single isolation method is effective on its own. Isolation methods should be used in combination to minimize the Source: ILO chance of exposure. NOODLES DEPARTMENT ADMINISTRATIVE CONTROL  ADMINISTRATIVE CONTROL SAFE WORK PROCEDURE SUPERVISION AND HOUSEKEEPING, REPAIR TRAINING AND MAINTENANCE JOB ROTATIONS HYGIENE PRACTICES NOODLES DEPARTMENT IMPORTANT ORGANS TO BE PROTECTED TYPES OF PROTECTION (PPE) Lungs Respirators, masks Eyes Goggles, glasses Ears Muffs, plugs Head Helmets, Hats Skin Chemical resistant clothing, aprons Hands Special gloves, rubber finger coats Foot Work shoes, boots Radiation Metal-linked shield, aprons  HEIRARCHY IN CONTROL MEASURES 1. ELIMINATE HAZARDS EG. CHANGE NOISY EQUIPMENT, PURCHASE PRE-CAST ITEMS If it is not practical, then 2. SUBSTITUTE TO LESS RISK EG. LIFT LIGHTER LOAD, USE LESS HAZARDOUS ALTERNATIVES - MINIMIZING CHEMICALS, FORKLIFT FROM DEISEL POWERED TO ELECTRIC, USE VACUUM CLEANER INSTEAD OF BROOM. If it is not practical, then 3. ISOLATE RISKS - MINIMIZING EG. ERECT PROTECTION AROUND SPILLED AREA UNTIL IT IS CLEANED, LOCATE PHOTOCOPYING MACHINE IN VENTILATED ROOM If it is not practical, then 4. USE ENGINEERING CONTROLS EG. USE OF TROLLEY TO CARRY HEAVY OBJECTS, INSTALLED GUARD AROUND ROTATING MACHINE If it is not practical, then 5. USE ADMINISTRATIVE EG USE JOB ROTATION, SHORTER TASK, ENSURE CONTROLS EQUIPMENT ARE MAINTAINED REGULARLY, SAFETY WORK CULTURE, TRAINING If it is not practical, then 6. USE PERSONEL PROTECTIVE EG USE EYE AND NOISE PROTECTION, SAFETY HELMET, EQUIPMEN (PPE) GLOVES MUST ALWAYS AWARE OF THE OPPORTUNITIES TO GET BETTER CONTROL METHODS 47 3-Oct-24 Source: JKKP MALAYSIA HIRARC – process flow MONITORING CONTROL  HIRAC SAMPLE NO 1 PROCESS DETAILS POTENTIAL HAZARDS DETAILS OF IDENTIFIED HAZARDS RISK DESCRIPTION Lifting of materials exceeding Alkali Preparation (ER) Heavy lifting Disc Bulged, Muscle Strain 25kg  HIRAC SAMPLE NO 1 RISK RATING w/ CONTROL MEASURE LIKELIHOOD SEVERITY RISK LEVEL 2 1 LOW  HIRAC SAMPLE NO 1 CONTROL MEASURES CONTROL MEASURE TYPE OF CONTROL USED MEASURE Proper lifting techniques training, Administrative Maximum weight of Control premix / salt bags is 25 kg  HIRAC SAMPLE NO 1 To be filled out for Hazards with Moderate to High Risk Rating MONITORING PROPOSED CONTROL TYPE OF CONTROL TIMELINE REFERENCE MEASURES MEASURE  REVIEW AND CHECK Check the effectiveness of the safety risk management Review new hazards and technology  PRINCIPLE OF RISK MANAGEMENT ▪ Accept and consider all risks ▪ Make decision on the risk of most importance (based on the level of the risk) ▪ Manage the risks ▪ Risk management must be integrated in planning activities at all levels – part of the work culture – THE SAFETY CULTURE 55  NOODLES DEPARTMENT A JSA/HIRAC MAY:  Improve quality. Maintain a healthier work force.  Reduce injury and illness rates.  Increase acceptance of high-turnover jobs.  Allow employees to feel good about their work.  Reduce workers’ compensation costs.  Assist with regulatory compliance  NOODLES DEPARTMENT Your Role in Safety Company goal is an accident-free workplace Your role: Participate in safety training Report hazards, incidents, and near misses Maintain a safety attitude Ask for help  NOODLES DEPARTMENT General Safety Rules OBEY all warning signs FOLLOW all safety procedures DO NOT take shortcuts DO NOT engage in horseplay USE common sense  NOODLES DEPARTMENT Identify Safety Hazards – Keep your eyes open for safety hazards – Fix what you can – Report what you can’t fix – Suggest ideas for safety improvement  NOODLES DEPARTMENT Good Housekeeping Creates all types of hazards and opportunities for accidents Keep work areas well-maintained; encourage a safe environment 5S Compliance  NOODLES DEPARTMENT Potential Hazards Loader Area Processing Area Multipack Area Loader Area Processing Area Multipack Area Packaging Area Mixer Area Maintenance Packaging Area Mixer Area Maintenance NEXT NEXT  NOODLES DEPARTMENT Fire Response – Know location of fire extinguishers – Use the right extinguisher for the job – Know how to use extinguisher: Pull the pin Aim hose at fire base Squeeze trigger Sweep hose back and forth  NOODLES DEPARTMENT Fire Response Use the right extinguisher for the job  NOODLES DEPARTMENT Accident Response – Call for professional help (or inform supervisor) – Call in-house emergency contact – Give emergency first aid – Report incident – Maintain proper records – Cooperate with investigation  NOODLES DEPARTMENT Electrical Hazards DO DON’T Use plugs that fit the Overload outlets outlet Fasten cords with Check wire and cord staples, nails insulation Run cords through water Make sure electrical or touch cords with wet connections are tight hands Keep flammables away Use damaged cords from outlets Use ungrounded cords or Keep clear access to remove grounding prong electrical boxes from a three-pronged plug  NOODLES DEPARTMENT Key Points to Remember ANd9GcQM26wO4iHDnpFbkUKT-zd2XE0YGSKPP4ND3PKGdZTzrUSDwGG5uMpz_SM Play your role in safety and security Look for and report hazards Use common sense Respond safely to emergencies Follow workplace safety procedures  NOODLES DEPARTMENT ANd9GcTolfp2_HcMo5zj0qIx6YaZGtNzXN_6bVaD0MN0vuGoZ9d1RTnKnK5Uzvaz END.. ANd9GcSbxil1YJXxJ__NNqSSpLKqGxNqoziCqffI8KNcpHoU7nFXM Thank you!  NOODLES DEPARTMENT MAINTENANCE  MONDE NISSIN CORPORATION NOODLES DEPARTMENT Bo. Balibago, Sta. Rosa, Laguna DOC. CODE JHA- NP – 005 MANUA L TITL E: SUPPORT DOCUMENT MANUAL REVISION NUMB ER 0 DOCUMENT TITL E: JHA of NOODLE MAINTENANCE EFFECTIVITY DATE SEQUENCE OF TASK RECOMMENDED ACTION / PROTECTION / POTENTIAL HAZARDS STEPS PROCEDURE USE OF TOOLS 1.Grinding/Cutting Physical Hazard 1.1 Eye Injury 1.1 Always use eye goggles 2. Welding Physical Hazard 2.1 Eye Injury 2.1 Always use welding mask 2.2 Use welding gloves 2.2 burnt hands 3.Drill press/Hand drill Physical Hazard 3.1 Laceration 3.1 Only trained personnel are allowed to use the press 3.2 Use clamps in fixing the object  NOODLES DEPARTMENT Personal Protective Equipment (PPE) Inappropriate PPE offers no protection ANd9GcQecPZeN0Z4J4L2aye-hWs6lvRfGmKIEK8Qrz4QlXHfzEAskAh_r  MONDE NISSIN CORPORATION Bo. Balibago, Sta. Rosa, Laguna NOODLES DEPARTMENT DOC. CODE JHA- NP – 005 MANUA L TITL E: SUPPORT DOCUMENT MANUAL REVISION NUMB ER 0 DOCUMENT TITL E: JHA of NOODLE MAINTENANCE EFFECTIVITY DATE SEQUENCE OF TASK RECOMMENDED ACTION / PROTECTION / POTENTIAL HAZARDS STEPS PROCEDURE IN-PROCESS Electrical Hazard 4. During repair 4.1 Electrocution 4.1 Use of tags Physical Hazard 4.2 Hand laceration 4.2 Use of Cotton gloves Mechanical Hazard 4.3 Caught in between moving objects 4.3.1 Turn off the power 4.3.2 Use tags Physical Hazard 4.4 Foot caught by falling tools 4.4 Use of safety shoes 4.5.1 Use of safety shoes 4.5 Slippery work place 4.5.2 Maintain the work place oil free Ergonomics Hazard 4.6 Muscle pain in lifting heavy objects 4.6.1 Ask for help in lifting  NOODLES DEPARTMENT Use of tags NOODLES DEPARTMENT BACK