Manufacturing Engineering-III Textbook PDF

# Manufacturing Engineering-III ## Unit 1: Introduction To Manufacturing Engineering-III ### Unit Outcomes (UOs) - Importance of Manufacturing Engineering-III - Introduction of Processes used in Industries: - Gear Manufacturing - Thread Production - Rapid Prototyping - Computer In...

# Manufacturing Engineering-III ## Unit 1: Introduction To Manufacturing Engineering-III ### Unit Outcomes (UOs) - Importance of Manufacturing Engineering-III - Introduction of Processes used in Industries: - Gear Manufacturing - Thread Production - Rapid Prototyping - Computer Integrated Manufacturing - Non-Conventional and Advance Methods of Machining - Machine Shop Supervisor Skill - Effect of Different Machining Parameters on Quality and Cost of Product - Cutting Tool & Their Geometry - Cutting Tools, Types, Classification and uses - Short Questions and Answers - Multiple Choice Questions - Exercise ## Unit 2: Gear Manufacturing and Finishing Processes ### Unit Outcomes (UOs) - Types of Gears and Terminology: - Types of Gears - Gear Teeth Form - Terminology of Gear Tooth - Gear Generating and forming processes- concept, differences and Applications - Gear Generating - Characteristics of Generating Process/Principle - Gear Forming - Characteristics of Forming Process/Principle - Gear Forming Methods - Different Gear Manufacturing Processes - Gear Milling - Advantages of Gear Milling Process - Limitations of Gear Milling Process - Gear Broaching - Advantatages of Gear Broaching - Limitations of Gear Broaching Process - Comparison of Gear Milling a Gear Broaching - Gear shaping and planing by Single point formed Tool - Gear Generating Methods - Gear Shaping - Gear Shaping by Rack Type Cutter - Advantages of Gear Shaping - Limitations of Gear Shaping Process - Gear Hobbing - Gear Cutting Hob - Advantages of Gear Hobbing Process - Limitations of Gear Hobbing Process - Nomenclature and Sketch of Gear Hob and Gear Shaping Cutter - Gear Cutting Parameters for Commonly used materials and workpiece - Tool Mounting Methods on Gear Milling, Gear Shaping and Gear Hobbing Machines - Gear Finishing Methods: - Gear Shaving - Gear Grinding - Gear Lapping - Gear Honing - Short Questions and Answers - Multiple Choice Questions - Exercise ## Unit 3: Rapid Prototyping ### Unit Outcomes (UOs) - Fundamentals of Rapid Prototyping: - Working Principle of Rapid Prototyping - Advantages of Principle of Rapid Prototyping - Disadvantages of Principle of Rapid Prototyping - Classification of Rapid Prototyping Methods - Applications of Rapid Prototyping - Various Rapid Prototyping Methods: - Stereolithography - Laminated Object Manufacturing - Selective Laser Sintering - Fused Deposition Modelling - Solid Ground Curing - 3D Printing - Short Questions and Answers - Multiple Choice Questions - Exercise ## Unit 4: Thread Production Methods ### Unit Outcomes (UOs) - Thread Nomenclature and Important Terminologies: - Types of Thread - Important Terminologies of Threads - Various Thread Production Process: - Right Hand and Left Hand Side Thread - Selection of Thread Production Method - Thread Chasing - Die Head Cutting - Thread Milling - Thread Rolling - Comparison of Thread Production Methods - Constructional Features of Thread Production Machines / Processes - Thread Cutting Parameters - Tool Mounting Methods for Thread Production - Short Questions and Answers - Multiple Choice Questions - Exercise ## Unit 5: Computer Integrated Manufacturing ### Unit Outcomes (UOs) - Introduction and Scope of CIM: - Introduction of CIM - Elements and Scope of CIM - Nature and Type of Manufacturing System - CIM Protocol - Evalution and Benefits of CIM: - Benefits of CIM - Role of Management in CIM - Impact of CIM on Personnel: - Role of Manufacturing Engineer in CIM - CIM Wheel - Short Questions and Answers - Multiple Choice Questions - Exercise ## Unit 6: Non-Conventional and Advance Methods of Machining ### Unit Outcomes (UOs) - Need of Non-Conventional Machining and Comparison with Conventional Machining - Classification, Working Principle, Applications and Working Parameter of Non-Conventional Machining Methods: - Thermal and Electrothermal Method - Mechanical Method - Chemical - Electrochemical Method - Criterion for Selection of non-conventional machining methods - Introduction and Application of MEMS: - Materials and their Properties used for MEMS Manufacturing - Lithography - Short Questions and Answers - Multiple Choice Questions - Exercise