ControlByWeb Training Slides PDF

Industrial Controls Made in the USA since 1999 Monitor and Control Anything, Anytime, Anywhere Proudly serving our diverse customers in critical industrial sectors: Building Automation Energy Water & Wastewater Telecommunications Agriculture...

Industrial Controls Made in the USA since 1999 Monitor and Control Anything, Anytime, Anywhere Proudly serving our diverse customers in critical industrial sectors: Building Automation Energy Water & Wastewater Telecommunications Agriculture Transportation Food & Beverage Government & Military Proud History of Quality & Innovation Engineered, Designed, & Manufactured in the USA Founder Entrepreneurial young man that became a satellite technician Satellite technician became an electrical engineer working at a sensor company Electrical engineer worked in exchange for equipment Started company in 1999 Experience Satellite communications and sensor design Early control system projects Dam control system contract, early 2000s Simple devices that communicated with each other to monitor sensors and control flood gates Won the contract against other traditional control systems Innovative WebRelay – First of Many ControlByWeb Products 1 Relay, 1 Digital Input, Embedded Web Server Accessible via IP address No software – firmware available on embedded web server, just like a network router Very early adopter of using Ethernet networks for industrial communication Visionary for its time, industrial networking would become the norm Released in 2005 Foundation for our product line today WebRelay Series Still Going Strong Today Simple Relay Control Devices WebRelay WebRelay Wireless WebRelay Quad WebRelay-10 WebSwitch Remote Accessible/Controllable Relays Some models are upgrading to 400 series firmware to improve functionality and user interface Modern Platform Building from a Successful Past 2 major product series 400 Series Expandable and Stand-Alone control modules X-400, X-404, X-410, etc 600 Series X-600M, X-11s, X-17s, X-20s, etc 2 expandable controllers X-600M More I/O, Dashboards, etc X-400 Easier user-interface, most modern features and security settings Both use the same I/O cards X-11s through X-22s Lots of oldies but goodies WebRelay Series 400 Series Overview Modern Features & Security Peer-to-Peer Communication Inter-device authenticated security between all 400 series devices 400 series devices can poll other ControlByWeb devices, too Up to 32 slave/server devices Instant I/O sharing Authenticated keys HTTPS port Logic and tasks setup on a single master/client device Use cases: Remote relay control Remote input monitoring Connectivity monitoring Simple stand-alone control system 400 Series Overview Modern Features & Security Task Builder Logic Programming Conditional and scheduled tasks Override schedules Reboot tasks If/then logic Drop-down menus Example tasks: Relay control: motors (pumps, generators, fans), actuators (valves, vents), lights, sirens, etc Relay groups Set register values Data logging Emails SNMP traps and notifications Push to server/cloud Push I/O state Set I/O color on control page 400 Series Overview Modern Features & Security All in one devices Logic controller I/O card Data logger Network gateway Expandable device Logic controller Data logger Network gateway I/O cards sold separately Less expensive for lots of I/O in one location (rail/cabinet) Cellular Gateway X-400 X-404 Coming 2023/24 to X-410 and others 400 Series Overview Modern Features & Security Security Simple device No OS, no file system No remote install of software/firmware IP filtering User roles and permission management 400 Series Overview Modern Features & Security Communication Protocols Modbus TCP/IP HTTP/S Get Request XML or JSON files Cloud API SNMP 400 Series Overview Modern Features & Security Easy to Use Interface Accessible via IP address No software, no OS requirements, etc. ControlByWeb Cloud Remote Access, Data Logging to Cloud, Custom Integration Convenient Remote Access Data Logging Custom API Compatibility 400 series XW series FridgeAlert 600 Series Overview Our Most Capable Control Platform Control Dashboard with Graphs More I/O (up to 1,000 endpoints) HTTP Post Requests More Powerful Scripting with LUA Catch – No cloud compatibility Peer-to-Peer communication Similar security features as 400 series Different Task Builder, but more capable of complex control scenarios Founding Values Guide us Today How we conduct business, how we design products Unquestionable Quality Privacy and Security Simplified Control System Flexible Architecture Affordability Responsive Tech Support Founding Values Guide us Today How we conduct business, how we design products Unquestionable Quality – Always the 1st Priority "The ControlByWeb devices that we have deployed have worked flawlessly, easily exceeding 99.9999 uptime.” "Reliability and versatility. In the 6 or 7 years I've been installing the relays there has never been a failure, so I feel they are bulletproof. The list of applications is extensive.” "They are reliable and that is a super plus, they work well and that is a plus, they talk Modbus and that makes my job easier. So far, all control by web products I have used are very flexible, I have units talking Modbus to serious control systems and HMI's, not to mention this units are 5 plus years old and work non-stop, QUALITY!” "These products have been operating reliably for many years now, well past their initial warranty period." Founding Values Guide us Today How we conduct business, how we design products Privacy and Security – You’re Always in Control Building Automation HVAC & Motor Controls "I love that the ControlByWeb products are self-contained and secure, making them a great choice my industrial applications. The security features are robust, but simple and ensure that I am in control of what data (if any) is transmitted. This makes them a great solution for applications where autonomy and security is required.” Founding Values Guide us Today How we conduct business, how we design products Simplified Control System – Complexity isn’t Better "HIGHLY reliable. Nice features for size and cost. These devices are easily capable in manufacturing and industrial settings but also work well in advanced Home Automation projects. They are easy to administer and once set up, they just run. And keep running.” "Easy to use, several accessory products that enable numerous ways to monitor, control, and notify. Excellent documentation facilitates implementation. ” "Ease of use, excellent support, prompt shipping, and by far the best product interface I’ve ever used.” "Brilliantly easy to set up and use. Keeps up with current technology unlike many others." Founding Values Guide us Today How we conduct business, how we design products Flexible Architecture – Build what you Want Working with older systems: "The ability to link functions across our four buildings and schedule older legacy equipment is very helpful and we can do that from anywhere on our network.” Working in a modern IT/OT environment: "A built-in web server, data via XML, SNMP and email services. I can take any field data and access it with backend IT systems in a hot minute!” Working as a primary control system: "Reliability and flexibility. The ability to program using xml has been a key solution for us, building a BAS from scratch with open-source software. No other product offers this flexibility and expandability.” Founding Values Guide us Today How we conduct business, how we design products Affordability – Priced for the Reseller/Integrator Water Treatment Plant – Denison, TX Plant Superintendent: Angus Evans “We use the X-600 from ControlByWeb as both our process controllers and SCADA in our municipal water supply treatment facility. They’re easier to set up and program than a Ladder Logic PLC and their graphing feature gives us what we need to monitor every parameter at our water plant. We created our control system using the X-600 for around $10k as opposed to the $100k that our city had budgeted, and we no longer need to call in a ladder logic programmer to adjust our controls," explains Evans. Founding Values Guide us Today How we conduct business, how we design products Responsive Tech Support – From Documentation to the Phones "Easy to configure, solid documentation, solid customer support before and after purchase.” "I have worked with technical support on a couple of occasions, and it is rare to find such competent support. I am very impressed with their support and highly recommend the x-408 devices we are using.” "I'm used to being in a different time zone, so I am used to email support due to my work, hence I see it all as quite timely and prompt. "The one time I had a problem with one of your products your customer service and engineering people went to extraordinary lengths to help me solve the problem. I don't think I've ever received this level of support from any other company. ” "Quick response, issues are treated like the customer service person owns the problem as much as if not more than the actual customer - which is rare today but needed." 400 Series Demonstration Our Flagship and Best-Selling Product Line Agenda Firmware Walk-through How-to Set Up Device Application Examples QAbsolute Avoiding Cloud Fees with Custom Controls Application: Custom Center Pivot Control System Featured Product: X-400, X-15s, X-21s Challenge: Design alternative to existing center pivot control systems that are prohibitively expensive and require high annual subscription fees for cloud-based software. Monitoring Control Temperature Sprinkler Valves Humidity Motors Alignment Direction Position Pumps Power Custom Alerts Connectivity Indicator Lights Water Pressure Tank Level Flow Runtime Big D Companies Remote Monitoring and Control Application: Monitor & Control Water Featured Product: X-420, X-410 Challenge: Monitor flow, tank/pond level, and control pumps and valves Monitoring Control Tank Level Pumps Pond Level Valves Flow X-600M Demonstration Our Most Capable Controller Agenda Firmware Walk-through How-to Set Up Device Application Examples Jennen Farm Custom Built Control System to Meet Specific Needs Application: Grain Handling Control System Featured Product: X-600M, X-11s, X-12s, X-22s Challenge: Create automated grain handling facility to improve safety and reduce needed manpower. Monitoring Control Bin Level Door Actuators Belt Alignment Augers Motion Sensors Conveyor Belts Door State Dryer Camera Feed(Axis) Custom Alerts Temperature Indicator Lights Humidity Motor amps Nevada DOT Remote Status Monitoring & Relay Control Application: Remote Road Sign Management Featured Product: X-600M, X-410 Challenge: Monitor and control remote road signs, bulb functionality, light status, battery systems, generators, and more. Monitoring Control Light status Lights Bulb functionality Email Alerts Temperature Generators Humidity Traffic sensors Fuel tank level Battery charge Cabinet door status Integrating with 3rd Party Systems 4 Primary Ways Communication Protocols Modbus TCP/IP SNMP Code Integrations HTTP/S Get Requests Cloud API Modbus TCP/IP The Perennial Industrial Standard Modbus Slave device User configurations found under General Settings > Advanced Network Modbus Address Table Function, Code, Address PLC Addressing Match your system addressing type Response comes in 32-bit Float Value For Holding Registers Coils and Discrete Inputs are binary – no float value Float conversion (IEEE 754 Float Standard) Modbus TCP/IP The Perennial Industrial Standard Resources Modbus.org Integration Manual SNMP Network Monitoring Protocol SNMP V1, V2c, or V3 Generate and download MIB file from firmware Traps/Notifications Messages to an SNMP manager Examples Server temperature data sent via SNMP trap to network monitoring software SNMP Network Monitoring Protocol Resources Google SNMP Manager User Manual (ex. SolarWinds) Integration Manual HTTP Get Requests Simplified Communication with Software Applications Very easy to use Incredible flexibility with 3rd party applications Ping url strings to get data back and change I/O states as needed Offers full I/O control Data comes back in two potential formats: XML (all models can do this) JSON (400/600 models can do this) User selectable for 400/600 series XML (all models) state.xml customState.xml (400 only) returns user assigned I/O names JSON (400/600) state.json customState.json (400 only) returns user assigned I/O names Modern language, more common for software today HTTP Get Requests Simplified Communication with Software Applications Poll Current I/O States http://192.168.1.2/state.xml http://192.168.1.2/state.json Port forwarding if not on same network http://192.168.1.2:8800/state.json Change Relay State http://192.168.1.2/state.json?relay1=0 0 = off 1 = on 2 = pulse http://192.168.1.2/state.json?relay1=0&relay2=1 http://192.168.1.2/state.json?relay1=2&pulseTime=5 Temporary relay state change to pulse while defining pulse time After 5 seconds, relay 1 automatically turns off (changes to 0) Control Register Values http://192.168.1.2/state.json?register1=123. HTTP Get Requests Simplified Communication with Software Applications X-600M Additional Functions Custom Get requests to other devices Other devices that can receive HTTP Get requests Ex. lots of security equipment is IP-based and support HTTP Get Supports custom Post requests More complex Supports additional variables HTTP Get Requests Simplified Communication with Software Applications Resources Product User Manual Integration Manual Cloud API Integrate with any Software Our cloud interface is built using this API Full documentation found at: docs.controlbyweb.cloud Generate ”Data Access Tokens” that allow you to send HTTP Get request via the cloud connection International Ventilation, Inc. Precise Temperature and Humidity Control Application: Produce Storage Facility Controls Featured Product: X-600M, X-12s, X-15s, X-22s, X-417 Challenge: Create tightly controlled indoor environment for long-term storage of root vegetables such as potatoes and onions. Their control software sends Get Requests to X-600M. X-600M controls all other modules through direct expansion connection or via Peer-to-Peer communication. Monitoring Control Temperature Fans Humidity Vents Water Pressure Misting Valves Tank Level Pumps Flow Custom Alerts Indicator Lights Industrial Controls Made in the USA since 1999 Monitor and Control Anything, Anytime, Anywhere