Safety Procedures & Work Permits PDF

Who determines and writes on the work permit, the frequency of gas testing or when continuous gas testing is required? - The work permit issuer 2. What is a toxic, corrosive or asphyxiate atmosphere that causes an immediate threat to life and/or health if entered, called? - An Immediatel...

Who determines and writes on the work permit, the frequency of gas testing or when continuous gas testing is required? - The work permit issuer 2. What is a toxic, corrosive or asphyxiate atmosphere that causes an immediate threat to life and/or health if entered, called? - An Immediately Dangerous to Life and Health (IDLH) Atmosphere 3. What are atmospheres which contain toxic gases, whose time-weighted average concentrations are below what most people can consistently work in for 8 hours a day, called? -Threshold Limit Value (TLV) Atmospheres 4. When Gas testing is required for the issue of a work permit, what must the certified gas tester do with the results of the tests? -Enter the results on the work permit and sign the gas testers section 5. At what H2S levels must the Division Head countersign applicable work permits? -When H2S concentrations are between 10 and 100 ppm 6. At what O2 Concentrations must the Division Head countersign applicable work permits? -When O2 concentrations are below 20.0% 7. At what LEL Concentrations must the Division Head countersign applicable work permits? -When LEL concentrations are above 5% and less than 50% 8. At what CO Concentrations must the Division Head countersign applicable work permits? -When CO concentrations are above 35 PPM and less than 1,200 ppm 9. When a specified condition on a work permit affects another supervisor\'s area, what is required? -Obtain approval signature from other supervisor on permit 10. What must be done with the original copy of a closed permit? -The issuer must keep it for a minimum of 3 months 11. Who must inspect the job site, before closing a work permit? -Both the issuer and receiver 12. What is indicated, when red tiles or green wire mesh is discovered, while performing an excavation? -Electrical cables 13. Why must sewers be covered, when an \"open flame\" hot work permit is issued? -To stop sparks from igniting hydrocarbons in sewer 14. When issuing a \"vehicle entry\" hot work permit to enter into a restricted hazardous area, should a joint inspection be performed by the issuer and receiver? -Yes, hot work permits in these areas require joint inspections 15. Who must hold valid work permit certificates to sign a work permit? -Issuer and receiver 16. When issuing a hot work or confined space entry permit, who performs the gas testing? -A certified gas tester issuer or his certified operations representative 17. What determines the frequency of gas test to be routinely performed after the initial issue of confined space entry permit? -Frequency of retest are stated on the work permit by the issuer 18. Once a work permit has been issued, can another craft\'s work associated with the equipment, but not related to the job specified on the work permit be performed using the permit? -No, only work/craft specified on the permit is allowed 19. Can more than one type of permit be issued for a specific job? -Yes, frequently more than one permit is required 20. When renewing or extending a work permit to an oncoming shift, is a joint inspection by the issuer and receiver required? -Yes, they must inspect job site and agree on permit conditions 21. What action must be taken, by an outside operator, who finds a contractor working on a firewater pump without a work permit? -Stop contractor from working, inform Supervising Operator 22. What is the maximum LEL allowed, when issuing a hot work permit? -0% LEL 23. What work permits are required to open a flange on a hydrocarbon line, when using hand tools? \- Release and cold work permits 24. What work permits are required to weld inside a vessel? \- Hot work and confined space permits 25. What work permit is required, when opening an energized 480 V breaker cover? \- Hot work permit 26. What is the maximum total time that can normally be covered by an extended work permit, when signed by the issuer and the receiver coming on to an 8 hour shift? \- 16 hours 27. Who must countersign a hot work permit issued by a certified permit issuer in a critical environment? \- Shift Superintendent or Unit Foreman 28. What action should be taken, when a crane operator\'s certificate is expired and he requests a work permit? - Do not issue a work permit 29. Who should perform a joint site inspection, before a work permit is signed? \- Issuer or his certified delegate (certified Gas Tester) and receiver 30. What must be done, before issuing a work permit for a contractor to erect a 43 foot scaffold? - Area LPD must review scaffold plan ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 31. Why are lock out devices and padlocks installed on system controllers and isolation points of equipment being prepared for maintenance? \- To prevent them from being operated 32. What should be checked after the electrical breaker to a motor, heater or other electrical equipment has been locked out? - That equipment does not start 33. What must be done before attaching a lock out device to the breaker of an electric motor, heater or other electrical equipment? \- It must be de-energized 34. Who must use locks and hold tags to identify isolated equipment being worked on by maintenance? \- Operations and all Craftsmen on the job 35. When a mechanic requests to work on rotating equipment without placing his lock and hold tags on the Lock Out Tag Out box (LOTO Box isolation points of the equipment), what is action should be taken by the Outside Operator? \- Do not allow him to work inform the Supervising Operator 36. Who can authorize cutting of Operations and Maintenance locks off of locked-out equipment? \- Lock owner\'s Superintendent, Operations Shift Superintendent or Unit Foreman 37. When equipment is de-energized for maintenance, what should be done after the electrical circuit breaker has been \"opened\", locked-out and tagged? \- Check that the equipment does not start 38. Whose lock is removed last, from locked-out equipment? \- Operations lock 39. What is the main purpose of a hold tag? \- To show that equipment is out of service 40. When should operations personnel remove their locks and hold tags from locked-out equipment? \- After job completed and craftsmen remove their locks 41. Who can authorize the removal of locks and hold tags that have been installed on equipment for operations reasons? \- Supervising Operator 42. What action should be taken, by the Outside Operator, when an electrician is discovered working on electrical equipment that should be isolated and locked out but it is not electrically isolated? \- Stop him from working, inform the Supervising Operator ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 43. What action should be taken with a malfunctioning (broken) Scott model 2.2 respirator? \- Remove it from service and tag it for repair by authorized personnel 44. What does SCBA stand for? \- Self Contained Breathing Apparatus 45. What color is the regulator purge valve knob on the Scott Air Pak 2.2 face mask? \- Red 46. What affect will a poor facepiece seal have on SCBA performance? \- Reduced air time and increased risk of exposure to hazardous atmosphere 47. How does a vibralert operate on a \"new\" Scott model 2.2 respirator? \- Gentle vibration of the regulator and facepiece 48. When does the vibralert alarm and left shoulder mounted bell alarm on a Scott model 2.2 respirator activate? \- When the air supply is reduced down to 25% 49. How tight should the high-pressure hose coupling on a Scott Air-Pak be tightened to the air cylinder? \- Hand tight 50. After opening the cylinder valve and putting on the facepiece, how is the air delivered? \- Inhale sharply to automatically start the flow of air 51. When the Scott, AIR-PAK, VIBRALERT alarm vibrates the breathing regulator and face piece, how much pressure remains in the air supply cylinder? \- Approximately 25% of full cylinder pressure 52. What does discolored or blistered paint on a Scott Air Pak cylinder indicate? \- Defective, is not safe to use 53. What items should be checked when performing the Scott Air Pak weekly check? \- Regulator, face mask clearness, harness, and hydro test date 54. When using a full Scott Air Pak, how many minutes should a full cylinder last? \- 30 minutes 55. When are a face shield, rubber gloves and rubber apron used? \- When handling chemical materials 56. When performing a Scott Air Pak Safety Checklist, what reading on the cylinder air gauge would require the cylinder to be replaced? \- Replace when below the yellow line 57. What kind of gloves should be used when greasing block valves? \- Rubber ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 58. What must be done before performing the initial gas test for a confined space entry permit? \- All ventilation systems must stopped at least 15 minutes prior to testing 59. What must be done to the confined space work permit if work is stopped due to a gas monitoring alarm condition? \- The reason for stopping the work, the time and relevant information should be written on the withdrawn permit 60. What must be done with a function test gas canister which is expired? \- Complete and submit Saudi Aramco e-Form 112 (Material Disposal Form) for store house reclamation service 61. What alarm set points are SET for OXYGEN (O2) in Saudi Aramco portable gas monitoring instruments (i.e., MX4, MX6 and TMX412)? \- Low Alarm 20% and High Alarm 23.5% 62. What alarm set points are SET for Lower Explosive Limit (LEL) in Saudi Aramco portable gas monitoring instruments MX4 and TMX412? \- LEL Alarms at 5% 63. What alarm set points are SET for Hydrogen sulfide (H2S) in Saudi Aramco portable gas monitoring instruments MX4 and TMX412? \- Hydrogen sulfide (H2S) Alarms at 10 ppm 64. What alarm set points are SET for Carbon monoxide (CO) in Saudi Aramco portable gas monitoring instruments (i.e. MX4, MX6 and TMX412)? \- Carbon monoxide (CO) Alarms at 35 ppm 65. While gas testing, a TMX-412 the LEL reading displays + OR and is latched, what must be done to clear the alarm? \- Press mode button twice then press E key in clean air 66. When performing a \"Function Test\" on the TMX 412 using the \"new\" gas test canister, what Oxygen reading should be obtained? \- Less than 20 % 67. What will happens, when the \"E\" key is pressed on the TMX-412 gas monitor while in \"ZERO operating mode? \- TMX-412 gas monitor Zeroing Function Starts 68. When the \"E\" key is pressed in the \"ZERO\" Mode, what readings should be displayed by the TMX-412 gas monitor? \- 21% O2, 0% LEL and 0 PPM H2S 69. What LEL reading should be obtained on the TMX-412 gas monitor, when it is function tested using the gas test canister? \- More than 30% LEL 70. How long should a fully charged nickel-cadmium battery last, during continuous operation of TMX-412 gas monitor? \- 10 hours 71. What LEL% range is detected by the TMX-412 gas monitor? \- 0 to 100 % LEL 72. What H2S range is detected by the TMX-412 gas monitor? \- 0 to 999 ppm 73. When turning the TMX-412 gas monitor off, how long should the \"MODE\" key be pressed after the \"HOLD\" screen appears? \- Until the \"RELEASE\" appears after 5 seconds 74. What gas tests can \"currently\" be performed using the TMX-412 gas monitor? \- H2S PPM, LEL % and O2 % 75. What is used with the SP402 pump to gas test hard to reach confined spaces? \- A three foot extendable probe with Teflon insert 76. What reading should be displayed on the TMX-412 gas monitor, when it is function tested using the Gas Test canister? \- More than 20 PPM H2S, more than 30 % LEL and less than 20 % O2 77. While gas monitoring an area \"+OR\" is displayed with an audible alarm on the on the TMX-412 gas monitor, what action should be taken first? \- Leave the area immediately 78. Who must approve and sign gas test certificates to make them valid? \- Division Head 79. How often should the TMX-412 gas monitor be sent for inspection and calibration? \- Every 3 months 80. What should be done to the NI-CAD batteries of the TMX-412 gas monitors to eliminate memory conditions resulting from short repetitive re-charging patterns? \- Periodically fully discharged them before re-charging 81. What indicates that the TMX-412 gas monitor\'s battery is low, with a run time of approximately 1 hour remaining? \- Double \"beep\" every 15 seconds 82. What is the minimum Oxygen concentration required, in the atmosphere to obtain an accurate LEL reading when using the TMX-412 gas monitor? \- 16 % 83. While the TMX-412 gas monitor is in continuous operation, what indicates that it is working correctly? \- A single confidence \"beep\" every 15 seconds 84. When the low flow alarm is activated on SP402 sample pump, what should be checked? \- Check water stop is clean 85. What daily checks are performed on TMX-412 gas monitor and logged in the Daily Inspection and Function Test Log? \- Visual inspection and gas function test 86. What daily checks are performed on the SP402 Sample Pump and logged in the Daily Inspection and Function test Log? \- Visual inspection and Leak Test 87. An atmosphere which contains the lowest combustible mixture which will ignite or even explode is referred to as what? \- Lower Explosive Limit (LEL) Atmospheres 88. How many different types of gas test can be performed using the TMX-412 gas monitor? \- 4 89. How many seconds should the \"ON/OFF\" button be pressed on the TMX-412 gas monitor to get it ready for operation? \- 5 ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 90. What is the purpose of swing ropes? \- To assist personnel transfers from boat to platform 91. When an emergency occurs during a helicopter flight, who is in charge after the helicopter lands? \- Pilot and co-pilot 92. When using the swing ropes, which of the following actions is correct? \- Put on life vest before boarding the boat 93. Which of the following items should not be transported by helicopter? \- Compressed gas 94. Where are the crash response tools (bolt cutters, fire axes, crowbars, wire cutters, hacksaws, hook and nylon ropes) kept? -In the crash rescue kit by the helicopter deck 95. What should be done first, before approaching a helicopter? -Remove safety helmet 96. How should materials be carried when approaching a helicopter on a platform helideck? -Horizontally below the waist 97. From which direction should a helicopter be approached for boarding? -From the front 98. What Saudi Aramco policy must be followed, when boarding a helicopter on a platform helideck? -The clear deck policy 99. Which of the following is a safety violation when traveling in a helicopter? -Unfasten seat belt 100. What safety equipment should be worn when approaching a helicopter? -Ear plugs and safety glasses 101. Before boarding a helicopter for a flight, what information must be given to the dispatcher? -Destination, ID number, baggage and body weight 102. When should the helicopter passengers remove their seat belts and life vests? \- When the helicopter lands and pilot signals OK 103. What is the purpose of the clear deck policy while the helicopter is on the helideck? \- Reduce people on helideck in case of emergency 104. How many minutes before departure time must passengers check in for a helicopter flight? \- 30 minutes 105. During an emergency landing on water, what is the correct procedure for leaving the helicopter? \- Wait until rotors stop, exit helicopter, inflate life vest 106. When boarding a helicopter a life vest must be worn. What are the indicates that the vest has been put on correctly? - Red inflation tabs on the front, green stripe on shoulder ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 107. When a nearby sewer is not covered and the work permit requires that all sewers be covered, what action should be taken first by the fire watch? \- Stop all work immediately and withdraw permit 108. What should the fire watch continue checking, while hot work is being performed? - That work permit conditions do not change 109. When the fire watch observes a contractor working without safety glasses, what must be done first? \- Stop him from working, remove from job site 110. When the conditions change and become unsafe on the job site, what should the fire watch do first? \- Stop the work, withdraw work permit, inform the supervisor 111. When should there be a fire watch assigned to a job? \- During all welding, open flame work and electrical switching of above 240 volts 112. Before attempting to contain or extinguish a fire, what actions should be taken by the fire watch? \- Stop the work, inform Supervisor/Console Operator of fire 113. When is the fire watch allowed to leave the hot work area, while hot work is on going? \- When he is relieved by qualified Fire Watch 114. Who must be notified first, by the fire watch, when there is a fire? \- Supervisor/Control man 115. What training must a fire watch have? \- Fire Training 116. What should the fire watch do first, when the conditions change and become unsafe on the job site? \- Withdraw the work permit, inform the supervisor 117. When is electrical equipment breakers above 240 volts permitted to be switched, without a Fire Watch? \- When performing remote switching operations 118. Why is the power cut to the fire area in case of an electrical fire? \- To remove the shock hazard and the ignition source 119. For a fire watch, what is the minimum safe distance of \"the arc flash protection boundary\", when the ESO is switching a local 480 volt breaker? \- Out side the 10 feet arc flash protection boundary 120. What safety equipment must a Fire Watch have during local switching of breakers for electrical equipment above 240 volts? \- Fire extinguisher-Class \"C\" and Portable radio or nearby telephone 121. What should be done to prevent the personnel from working alone when performing local switching? \- A fire watch shall be present 122. Which of the following is not a responsibility of a Fire Watch \- Must know how to switch electrical equipment ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 123. How is a manual shut down activated on a Petrotech well control panel? \- Push versa valves for SSV and SSSV 124. How is the Baker well panel ESD devices reset after a total shut down? \- Push and hold the button to charge master panel 125. After an ESD of the Petrotech well panel, how is the supply pressure restored to open the SSV? \- Pull versa valve labeled push to close SSV 126. How is the Baker ESD system activated if there is a well fire? \- By a fusible plug link 127. Which of the following is correct when checking the operation of the Petrotech high/low pilots ? \- Turn selector valve to test position and stroke pump slowly 128. On the Petrotech well panel, how are the ESD devices held in the open position during normal operations? \- By hydraulic pressure 129. To manually close a well controlled by an Petrotech well panel, which of the following actions must be taken? \- Close wing valve, push in versa valve for SSV and SSSV 130. What is the function of the Petrotech 70/90 control line? \- To supply pressure to all ESD valve controllers 131. What is the function of the High / Low \"P\" pilot on the Petrotech well system? \- To sense high/low pressure on the flow lines 132. What is the purpose of the Baker control malfunction trip sensor? \- To shutdown the ESD system when it malfunctions 133. How often must the low knob on the DA controller be pushed in to check the controller\'s reliability? \- Monthly 134. The hydraulic pump discharge relief valve on the Baker ESD system will open at which of the following pressures? \- 5500 psig 135. What is the function of the sand probes in the Baker ESD system? \- Activates an alarm or ESD if there is high sand production 136. Low Air supply pressure will ESD the Baker system at which of the following set points? \- 100 psig 137. What is the normal fusible plug system pressure on the Baker ESD system? \- 60 psig 138. At what temperature will the eutectic element (fusible plug) in the fire safety valve melt? \- 290 degrees F. 139. What is the function of the Air Relife valve on the Air Receiver of the Baker ESD system? \- To release access pressure out of the Air receiver 140. Which of the following devices will protect the Air receiver from accumulated water ? \- auto drain ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 141. When approaching a fire to close an isolation valve, which of the following fire equipment and nozzle settings must be used? \- Hose reel with a full fog spray 142. What type of fire extinguisher is normally used on an electrical fire? \- Carbon dioxide 143. What type of fire extinguisher is normally used on a small hydrocarbon fire? \- Dry chemical 144. What type of fire extinguisher is normally used on a paper or cloth fire? \- Water 145. How is a fire monitor used to cool a tank that is on fire? \- Power cone applied to top of vessel 146. How often must fire extinguishers be inspected? \- Quarterly ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 147. Which of the following chemicals require the use of oil resistant gloves and exhaust hood when conducting a salt in crude test? \- Xylene, methanol and buthanol alcohol 148. What must be done first before handling hazardous chemicals for the first time? \- Read chemical hazards bulletin for chemical being used 149. What action must be taken if a chemical splashes onto your clothing? \- Use safety shower before removing your clothing 150. When cleaning laboratory test equipment which of the following safety equipment must be used? \- Goggles, chemical filter face mask, rubber apron and gloves 151. Which of the following is a hazard when fighting a fire in a chemical storage area? - Some chemicals may react violently with water - ــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 152. When an emergency occurs at the well site, which of the following actions must be taken first? \- Inform the supervising operator 153. When reporting an emergency on 110, what information must be given? \- Name, ID\#, type, location of emergency and injuries 154. When an H2S release has occurred at the well site, which of the following must be done first? \- Evacuate the area 155. What action must be taken if the cathodic protection system on a well is not working properly? \- Report it to supervising operator 156. In an emergency situation at the well site, who takes responsibility for supervising the work to control the event until he is relieved? \- The senior person 157. Who must be informed first if there is an emergency at the well site? \- Supervising operator 158. An operator is discovered unconscious during a gas release, which of the following is the correct action to take? \- Put on SCBA and evacuate the injured person to a safe area 159. What action must be taken when an H2S leak occurs during a well platform visit? \- Evacuate and go upwind from the platform 160. What action must be taken when the well platform\'s navigational lighting is operating during day-light hours? \- Clean photocell sensing element 161. When reporting to an offshore platform what should be done first? \- Sign in and out with security and operations ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 162. After conducting a blank test on the alcohol mixture, what action must be taken if the range result is 0.13 to 0.24? \- No correction necessary 163. Crude oil test samples are taken to determine the levels of which of the following? \- Salt, BS&W and sand 164. The Saudi Aramco specification for salt in crude is set at which of the following? \- 10 PTB 165. The Saudi Aramco specification for water in crude oil is set at which of the following? \- 0.05% of BS&W sample 166. How long must the crude oil sample be allowed to spin in the centrifuge? \- 10 minutes 167. How long must crude oil samples be immersed in the water bath? \- 10 minutes 168. The water bath for the crude oil sample must be maintained at which of the following temperatures? \- 120 + or - 2 degrees F 169. To prepare the alcohol mixture that contains 4000 mls of buthanol alcohol and 2000 mls of methanol, how much distilled water is used? \- 18 milliliters 170. How many drops of demulsifier is used in a crude oil BS&W test \- 3-5 drops 171. What action must be taken if the analyzer reads over range on the high scale when conducting a salt in crude test? \- Dilute the sample with mineral oil 172. How much Xylene is used to analyze crude oil for salt content? \- 40 milliliters 173. The results of the sand in crude oil test must be reported to production engineering when it equals which of the following levels? -3.40 174. How much of a test sample is needed to conduct a sand in crude oil test? -1 gallon sample ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 175. When must the adjustable choke be inspected? \- When instructed by producing engineering 176. How is the adjustable choke checked for accuracy? \- Align \"0\" on barrel with notch on bonnet 177. When injecting grease for lubrication of the crown, wing or surface safety valve, which of the following must be done? \- Shut-in well, depressure x-mas tree to \"0\" 178. How much time is allowed for a pressure build up when conducting a hold test on an SSSV, SSV or crown valve? \- 10 minutes 179. Why are annulus surveys conducted on well heads? \- To check for communication between the tubing and casing 180. When testing a Cameron wellhead flange, what is the required test pressure for a 4 inch flange? \- 1500 psig 181. When testing a Cameron wellhead flange, what is the required pressure for testing a 9 inch flange? \- 1000 psig 182. When testing a Cameron wellhead flange, what is the required pressure for testing a 13 inch flange? \- 500 psig 183. When testing a Cameron wellhead flange, what is the required pressure for testing a 18 inch flange? \- 300 psig 184. What must be done after depressuring the wellhead annulus to \"0\" psig during an annuli survey? - Close bleeder valve, record pressure build-up 185. After completing a repacking job on a Cameron wellhead flange, how soon must it be rechecked? \- One to two days later 186. How much time must pass before the test is considered a success on a Cameron wellhead flange? \- 15 minutes 187. What is used as a repacking material in the Cameron and Gray wellhead flanges? \- Plastic sealant 188. When plastic packing material is added into the 18\" injection port, which of the following must happen? \- Test pressure must be held at 300 psig 189. How often is an annulus survey test required? \- Every 12 months 190. What type of material is used when installing a flange ring gasket? \- Multi purpose grease 191. When conducting an integrity pressure test on the subsurface safety valve, which of the following is the correct action to take after shutting in the SSSV? \- Open wing valve, equalize to flow pressure close wing valve 192. To pressure test the lower master valve, which of the following valves are operated? \- Master, SSV, crown and wing valve 193. Which of the following is the correct action taken before injecting grease into the lower master valve? \- Depressure x-mas tree to \"0\" flow pressure 194. Where is the sub sea valve located? \- 200-300 feet down hole 195. What is the proper pressure to operate SSSV and SSV? \- 3000 psig ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 196. On well heads that use the Petrotech ESD system, how much hydraulic pressure is required to open the SSSV? \- 3000 psig 197. The Baker multi well panels in the Marjan 2 & 3 area use which of the following as supply pressure for ESD sensors? \- Produced air pressure 198. To start up the Petrotech master panel, the L.P logic hydraulic supply button must be pushed in and held until the supply pressure gauge indicates which of the following? \- 50 to 60 psig 199. When opening an SSSV that is controlled by a Baker panel, what action must be taken to show it has fully opened? \- Check the SSSV pressure gauge and tubing pressure 200. Before starting up the Petrotech ESD system, which of the following electrical power outputs is indicated on the ESD batteries charger panel? \- 24 volts DC 201. After the versa valve has been pulled and pinned to recharge the Petrotech panel, which of the following pressures is indicated on the master ESD control gauge? \- 85 psig 202. Before switching the Baker SSSV start up selector to the in service position, the test pump output pressure must equal which of the following? \- 3000 psig 203. After opening the well\'s SSV and SSSV, what must be recorded before restoring well flow? \- Well shut-in pressure 204. Which of the following are used to open the SSSV\'s on the Baker multi-well panel? \- Hand pump, manual start-up selector, fire isolation valve 205. What must be recorded before opening a well to production after an ESD or after it has been shut-in for a period of time? \- Shut-in pressure in production tubing 206. To restore flow, which of the following is the correct valve opening sequence? \- Production line, SSSV, SSV and wing 207. After opening the SSSV using the test pump, which of the following must be done next? \- Close the isolation valve on the fire safety valve 208. After returning a well to flow conditions, what must be checked and verified before leaving the well site? \- Flow conditions have returned to normal 209. The high/low \"P\" pilot monitors pressure on which of the following? \- Flow line pressure 210. To open an SSSV using the test unit pump on the Baker multi well panel, what action must be taken on the slave drawer? \- Turn in-service selector to bypass 211. After opening an SSSV using the test unit pump, how is the SSSV locked open until the Baker panel is restored to normal operations? \- Close isolation valve on the fire isolation safety valve 212. After startup of the Baker ESD system, how is the pressure vented off the test unit pump hose? \- Open the pump\'s recirculation valve 213. When opening the production line valve after an ESD, how is the valve locked in the open position until normal operations are restored? \- By closing the needle valve on both sides 214. When using the hydraulic hand pump to open the production line valve, which of the following is correct? \- Accumulator, main pump and recirculation valves closed 215. When opening the production line valve using the power unit accumulators, the hydraulic pressure must be equal to which of the following? \- 3000 psig 216. What is the first step taken to reset the Baker ESD control panel after a shut down? \- Push button to start and charge well ESD system 217. How many opening procedures are there for the production line valve? \- Five 218. On the Baker multi well panel, the test pump hose must be connect to which of the following to open the production line valve? \- Production line manual start-up 219. When opening a well to production, which of the following must be done first? \- Open SSSV before opening the SSV 220. How is hydraulic pressure generated on the Baker ESD panels in the Marjan 2 & 3 area? \- By electrically driven pumps 221. The production line valve can be opened after an ESD by using which of the following? \- Power skid 222. To reset the Baker ESD panel , the instrument air control pressure must be maintained at which of the following? \- 60 psig 223. How much pressure is required to open the production line valve? \- 3000 psig 224. What is the first step taken to reset a slave drawer on the Baker well control system? \- Push to charge well ESD system 225. What is the setting pressure of the lead and lag switches of the air compressors? \- 175 / 150 psig 226. At what pressure should the air compressor stop on the wellhead platform? \- 200 psig 227. After opening the SSV using the test pump, how is the SSV locked in the open position until normal operation are restored? \- Put the SSV selector valve on mid way position. 228. When starting up the slave drawer, how long should the push to start and recharge well ESD system push button be pushed in? \- For 5 seconds 229. What is the setting of the electrical lead and lag pumps on the Baker ESD system? \- 4750 / 4500 psig. ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 230. What is the main purpose of the Baker multi-well ESD system? \- To close wells if there is a threat to wells or the environment 231. When closing the wing valve on a well, which of the following is correct? \- Close fully and back off one quarter turn 232. When opening and closing a wing valve on a well, which of the following is correct? \- Number of turns to open should equal the turns to close 233. Which of the following must be done first before shutting in a producing well? \- Record flowing pressure 234. When shutting in a producing well, which of the following valves must be closed first? \- Wing valve 235. Which of the following is the first step taken after shutting in a producing well? \- Record shut-in pressure 236. To manually shut down wells controlled by a Petrotech multi well panel, which of the following is correct? \- Pull out or turn handle on remote ESD station 237. When an ESD is activated on a Baker multi well panel, which of the following valves will close first? \- SSV 238. When an ESD is activated on an Petrotech well control system, to where is the SSSV hydraulic supply vented first? \- Hydraulic supply is vented into the retention tank 239. To start-up a Baker multi well platform, which of the following must be done first? \- Open the production line ZV. 240. When testing and repacking a Cameron well head flange, the well must be in which of the following modes? \- Shut-in 241. When a manual shut down of a well is required, which of the following valves must be closed first? \- Wing valve 242. How is a manual ESD activated on the Petrotech well control panel? \- By draining the 75/90 control pressure to 0 psi 243. After an ESD of a well on the Petrotech control panel, which of the following must be done to the hydraulic oil in the retention tank? \- Check oil in retention tank is clean before draining it to main tank 244. When conducting an ESD test on a Baker multi well panel, which of the following is correct? \- Put production and test line ZV\'s and all wells in bypass ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 245. What is the function of the casing valves? \- To control and drain annuli pressures 246. What is the primary function of the wing valve? \- To allow flow from well to flow line 247. What is the function of the surface safety valve? \- Serves as a secondary control device on a well 248. What is the function of the subsurface safety valve? \- Functions as a primary control device on a well 249. What is the function of the crown valve? \- To allow for down hole well operations 250. What is the function of the adjustable choke? \- Controls downstream flow rate 251. In what condition does HOV can be operated? \- By hydraulic system 252. What do you need to operate MOV? \- Electricity ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 253. What correct action must be taken if the pack-off seal on the Cameron well head flange does not hold the recommended pressure? \- Proceed with repacking procedure 254. Which of the following is the correct action taken before conducting a test on the Cameron well head flange? \- Shut in the well and check annulus pressure 255. What corrective action must be taken if the test on the Cameron well head flange is not successful? \- Inject plastic packing stick into injection port 256. Check SSSV and SSV is not isolated at the wellside \- What action must be taken when the SSSV fails an integrity pressure test? 257. What action must be taken to stop back flow to a depressurized x-mas tree? \- Close flowline block valve 258. What action must be taken when the choke valve has been fully closed but the barrel indicator reads choke size 10? \- Adjust choke barrel indicator and tighten allen screw 259. What action must be taken when the handwheel of a gate valve is operated but it will not move the valve to the open or closed position? \- Check the shear pin 260. What action must be taken when a Gray or Cameron valve fail an integrity pressure test? \- Re-check the gate, and grease the valve 261. What correct action must be taken if the 1/2\" plug on the well head flange test port has developed a leak? \- Shut in well and report to supervisor 262. What correct action must be taken to test the control line leaking on the SSSV? \- Record flow, isolate the control needle valve and check well flow later ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 263. When the launcher is isolated and put on stand-by, which of the following is correct? \- Drain, fill with purge Nitrogen gas 264. What is the first step taken before starting a scraper operation? \- Check that verbal communications are established 265. After launching a scraper, what is the first action that must be taken by the operator? \- Inform supervising operator scraper has entered the trunkline 266. What type of scraper is sent down the pipeline before an intelligent (information gathering) scraper is sent through? \- Mechanical type 267. What is the problem when the scraper will not leave the launcher? \- Kicker valve is not fully open 268. What must be done before attempting to remove the end closure on the scraper launcher? \- Depressurize tube 269. What is the purpose of maintenance scraper operations? \- To reduce scale build-up in pipelines 270. What type of scraper is used to purge a heavily contaminated pipeline? \- Mechanical type 271. How fast must a scraper normally travel in wild crude pipeline? \- 3 to 5 feet per second or 1 to 2 meter per second 272. What must be done first after the scraper has been launched into the trunkline? \- Close kicker valve\ ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ 273. What must be done after the button has been pushed to recharge the Baker master panel? \- Pull and pin production low and high pilots. 274. On a Baker well panel, how is the high / low set point adjusted ? \- By adjusting the D.A controller 275. Which of the following will activate an ESD of the Petrotech well panel? \- Lost of 70/90 supply pressure 276. Why is the SSV closed before the SSSV? \- To prevent a differential pressure across the SSSV 277. Which of the following is used as supply pressure to hold versa valves in service on the Baker multi well control panel? \- Compressed Air pressure 278. On the Baker multi well ESD panel, which of the following is used to charge up the panel control supply? \- Compressed Air pressure 279. Which of the following is responsible for activating an ESD of the production line ZV? system? \- High/low \" P \" pilot 280. The Baker multi well ESD panels use which of the following to operate the hydraulic pumps? \- Electric power 281. The Baker ESD panels use which of the following to operate the panel\'s pneumatic controls? \- Compressed Air 282. Normally after an ESD, how long does it take for the SSSV to close after the SSV when using the Baker multi well panel? \- 45 seconds 283. Which of the following can be used to open the production line valve after an ESD? \- By using hand pump on power unit 284. When using the Baker multi well panel, the production line valve can be opened by which of the following? \- Accumulator pressure 285. On the Baker multi well panel, at what temperature will the fusible plug melt? \- 210 degrees F.