Pipeline Surveyor Helix Assembly & Test Work Instruction PDF

WORK INSTRUCTION Pipeline Surveyor Helix Assembly & Test 1 Area of application 應用領域 This work instruction applies to the tasks and duties applicable in conjunction with In-line Ins...

WORK INSTRUCTION Pipeline Surveyor Helix Assembly & Test 1 Area of application 應用領域 This work instruction applies to the tasks and duties applicable in conjunction with In-line Inspection (ILI) Services within Intero Integrity Services. This work instruction describes the activities to achieve a goal, describing all details within this activity. 本工作說明適用於與 Intero Integrity Services 內的在線檢測 (ILI) 服務⼀起適用的任務和職責。 該工作說明描述 了實現目標的活動，描述了該活動中的所有細節。 References to a person take place in the form of a “role” and do not specifically apply to a function. A person with a different function can still perform a “role” within the process. 對人的引用以“角色”的形式出現，並不特別適用於功能。 具有不同功能的人仍然可以在流程中執行“角色”。 參考程序或 WI 2 Objective 目的 The purpose of this work instruction is to provide a written method of working for CPC trainees under guidance of an Intero Integrity tool operator. This document is to ensure that the activity is properly executed in a safe and uniform manner. 本工作指導書的目的是為 CPC 學員在 Intero Integrity 工具操作員的指導下提供書面的工作方法。 本 文件用在確保以安全和統⼀的方式正確執行活動。 This document is a best practice with the intent of providing guidance and direction to personnel performing detailed tasks. Competent judgment should be employed with its use and where applicable personnel's judgment may supersede the content; even in cases where "shall" is used. It is not the intent of this document to prevent the innovation of new practices or improved methods of performing tasks. 本文是適用於執行詳細任務的人員提供指導和方向的練習。 使用時應運用有能力的判斷，人員的判斷 可能會取代內容； 即使在使用“shall”的情況下。 本文的目的不是阻止新實踐的創新或執行任務的改 進方法。 Work instruction Pipeline Inspection Services 0 15-02-2021 P Final BRO NBR NBR REVIEWED REVISION DD/MM/YYYY STATUS DESCRIPTION AUTHOR APPROVED BY BY This document is confidential. Subject to the exceptions in or pursuant to the Copyright Act 1912, no part of this Intero Management System Manual may be multiplied and/or reproduced, stored TITLE: Pipeline Surveyor Helix assembly & test work instruction in a database or retrieval system, and or published in any other way without written consent of Intero Integrity Services B.V. at Tricht. Owned by: Service Line Manager Department: Global Support & Engineering Rev. : 0 Intero Integrity Services Document number: CPC-DOC31 Page : 1 of 18 Print date:19.02.2022 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Piglet Assembly within the Golden standard process PIG 組裝的黃金標準流程 The piglet assembly work instruction and appropriate checklist(s) are relevant in multiple situations throughout the primary process. PIG 組裝工作指導和適當的檢查表在整個過程中的多數情況下都是有相關的。 Reference is made to the INT 08-10.00.P00 Standard Operating Procedure “Work Preparation” – equipment preparation subprocedure 參考 INT 08-10.00.P00 標準操作程序“工作準備”——設備準備子程序 And reference is made to the respective phases in the INT-08.20.W06 “UT-equipment on- site work preparation procedure” 並參考 INT-08.20.W06“UT-設備現場工作準備程序”中的各個階段 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 2 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Index 索引 Index 索引 3 1. Introduction 簡介 4 2. Visual check 視查 4 3. Mechanical check 機械檢查 5 4. Electronical and functional checks 電子和功能檢查 6 4.1 Underwater cables 防水電纜 6 4.2 Electronic pod 電子部件 6 4.3 UT-head UT 頭 7 4.4 Odometer unit 測距輪 8 4.5 Fiber spool pod (fiber transmitter) 光纖線軸部件（光纖發射器） 9 4.6 Internal storage module (FSP/UTST) 內部存槽 (FSP/UTST) 9 4.7 Battery pod 電池部件 10 4.8 Pig track transmitter PIG 發射器(追蹤用) 11 5. Piglet assembly PIG 組裝 12 5.1 Placing the discs 放置碟盤 12 5.2 Placing the couplings (if applicable) 放置聯軸器（如果可以） 12 5.3 Placing the underwater cables 放置防水電纜 12 6. Final test 最終測試 14 6.1 Final test of the Piglet PIG 的最終測試 14 7. HSQE 安全環境品質 16 7.1 Environment 環境 16 7.2 Safety 安全 16 Appendix I Doc nr: CPC-DOC31A “Checklist rotating mirror piglet assembly & test 17 附錄 I 文件編號：CPC-DOC31A“檢查清單 PIG 旋轉鏡的組裝和測試 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 3 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 1. Introduction 簡介 This document describes the procedure how to assemble and test a UT-Piglet inspection tool. These assemble and test working procedures will need to be followed when preparing a UT-Piglet inspection tool for an inspection job in order to increase the quality of the inspection service. To follow the procedures accurately will help the tool operator to prepare his equipment properly for an inspection job and will minimize mechanical, electrical and functional problems during the inspection operation. The following checks will be done. 本文描述如何組裝和測試 UT 檢測工具的程序。 在為了檢測工作準備工具時，需要遵循這些組裝和測試工 作程序，以提高檢測服務的質量。 準確地遵循這些程序將有助於工具操作員正確準備其設備以進行檢測工 作，並將檢測操作期間的機械、電氣和功能問題最小化。 將進行以下檢查。 Visual checks 視查 Mechanical checks 檢查機械 Electrical checks 檢查電子 Functional checks 檢查功能 Final check 最終檢查 In this document different pods or different functionality of combi pods are described. These different pods exist for small diameter UT-Piglet inspection tools. For the larger UT-Piglets the number of pods decrease meaning different items i.e. electronics and batteries are located in one and the same combi pod. 在本中，描述了不同的部件或組合部件的不同功能。 這些不同的部件用於小直徑 UT檢測工具。 對於較大 的 UT，部件數量減少，這意味著不同的物品，即電子設備和電池位於同⼀個組合部件中。 2. Visual check Steps to be follow 請按照以下步驟操作 Actions Visual inspection of the piglet parts, check for damage and / or missing parts. 視查 PIG 零件，檢查是否有損壞和/或缺失零件 Clean all the underwater connectors with cleaning spray 3M Scotch 1626 or similar. After cleaning, dry the connectors with air dust. Check the connectors’ cleanliness and check each underwater connector for loose pins using a plastic O-ring removal tool. 使用清潔噴霧 3M Scotch 1626 或類似產品清潔所有水下連接器。 清潔後，用空氣 瓶擦乾連接器。 檢查連接器的清潔度，並使用塑料 O 形環拆卸工具檢查每個水下連接器 是否有鬆動的針腳 Check if the underwater cables and their connectors are damaged (check for kinks, cuts. 檢查防水電纜及其連接器是否損壞（檢查是否有扭結、切口。 Clean the underwater cable connector with cleaning spray 3M Scotch 1626 or similar. After cleaning, dry the connectors with air dust. Check the connectors’ cleanliness. 使用清潔噴霧 3M Scotch 1626 或類似產品清潔防水電纜連接器。 清潔後，用空氣瓶擦 乾連接器。 檢查連接器的清潔度。 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 4 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Check if the fiber guiding ceramic fisheye is smooth and without sharp edges. 檢查光纖導線陶瓷魚眼是否光滑，無銳邊。 3. Mechanical check 機械檢查 It is important that the gathered parts are in good condition so no mechanical part will jam or malfunction during inspection. Therefore follow the next steps. 重要的是，使用的零件狀況良好，因此在檢測過程中不會出現機械零件卡住或故障的情況。 因此，請按照 以下步驟操作。 Steps to be follow 請按照以下步驟操作 Actions 動作 Visual inspection of the piglet parts, check for damage and / or missing parts. 視查 PIG 零件，檢查是否有損壞和/或缺失零件。 Check, when applicable, if the anti-rotation system for the couplings is working properly. If it is not in place or damaged, (re)place the necessary parts. 如果可以使用，檢查聯軸器的防旋轉系統是否工作正常。 如果它沒有到位或損壞，請 （重新）放置必要的零件。 Check the odometer unit springs; they must be in good condition and strong. Check the odometer unit movement. 檢查測距輪的彈簧； 他們必須處於良好狀態且強韌。 檢查測距輪的滾動。 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 5 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Check if the odo wheels are not damaged or worn out on the in- and outside. Check if the odo wheels are not jammed, they have to spin freely. Also the odo wheel bolt must have movement, although it has to be tightened in the locknut. Feel with your fingers if you can turn them. If not, loosen them a little. 檢查測距輪的內外是否有損壞或磨損。 檢查測距輪是否沒有卡住，它們必須可以順暢旋轉。 測距輪的螺栓也必須有辦法轉動， 儘管它必須在鎖緊螺⺟中擰緊。 如果可以轉動的話，請用手指感受。 如果沒有，請稍微 鬆開它們。 4. Electronical and functional checks 檢查電子以及功能性 Before assembling the inspection piglet it is important to do an electrical check. If there is a malfunction the part must be repaired and therefore taken apart. When the inspection is already assembled this causes unnecessary delay because you first have to de-assemble the malfunctioning part. 在組裝檢測 PIG 之前，進行電子檢查很重要。 如果出現故障，則必須修理零件並因此將其拆開，這會導致 不必要的延遲，因為您首先必須拆卸故障部件。 4.1 Underwater cables 防水電纜 The visual appearance does not provide definitive information if a cable is fit for purpose. Even if they seem in good working order in a dry testing environment they might fail in pressurized water or product. Therefore avoid using cables that have not been pressure tested recently. If possible, use new cables (tested and sealed in a bag). If you don’t trust the cable, replace it and mark the suspected cable as such. 視覺外觀不能識別電纜是否能適用。 即使它們在乾燥的測試環境中看起來處於良好的工作狀態，它們也可 能在加壓水或產品中失效。 因此避免使用最近沒有經過壓力測試的電纜。 如果可能，請使用新電纜（經過 測試並密封在袋子中）。 如果您不信任電纜，請將其更換並標記可疑的電纜。 4.2 Electronic pod 電子部件 Check the voltages on the electronic pod (Elpod) before the UT-head and Fiber transmitter are connected to the Elpod. Follow the next steps. 在將 UT 頭和光纖發射器連接到電子部件之前，檢查電子部件上的電壓。 請按照以下步驟操作。 Steps to be follow 請按照以下步驟操作 Actions Switch on the PSU. Set the voltage between 10-20V. 切換至 PSU，電壓設定 10-20V。 Connect the Elpod (P1) to the PSU using the test box underwater connections. Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 6 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 使用測試盒在水下將 Elpod (P1) 連接到 PSU。 Connect the +10-20V to P1-4 or P1-5, connect ground to P1-6. 將 +10-20V 連接到 P1-4 或 P1-5，將接地連接到 P1-6。 Measure the outgoing voltage on P1, P2 and P3 with the Multimeter (DC). Using the Checklist on GND pin on the PSU. Doc nr: CPC- 用三用電表 (DC) 測量 P1、P2 和 P3 上的輸出電壓。 使用 PSU 上的 GND 引腳。 DOC31A Pin number Voltage P1-3 Vfiber 8,5-10,5V P2-1 Vzend 200V P3-3 VDD +15V P3-4 VEE -15V P3-5 Vmot 5.5 - 9 V P3-6 VCC +5V Housing Elpod 0V Fill-in the voltages in Appendix I 填寫附錄 I Checklist UT 功能測試中的電壓 Check if the power inputs are functioning by providing power to both inputs and Checklist on verifying output voltages as set above: Doc nr: CPC- 通過向兩個輸入端供電並驗證上面設置的輸出電壓來檢查電源輸入端是否正常運作: DOC31A P1-4 Vbat-1 10-20 V P1-5 Vbat-2 10-20 V Switch off PSU. 關閉 PSU。 4.3 UT-head UT 頭 When the electronic pod voltages are checked, the UT-head can be connected to check if the sync (mirror speed) signal is working. Every mirror revolution is one pulse. This can be measured with the oscilloscope and probe. Follow the next steps. 檢查電子部件電壓時，可以連接 UT-head 以檢查同步（鏡速）信號是否工作。 鏡子的每⼀轉都是⼀個脈 衝。 這可以用示波器和探頭測量。 請按照以下步驟操作。 Steps to be follow Actions Check if there is air in the UT-head. If there is air in the UT head, follow the next steps. Clean first the top, using with cleaning spray 3M Scotch 1626 or similar for a couple of seconds. After cleaning, dry the area thoroughly. Fill the top with enough UT-oil. Remove the bolts. Turning the UT-head slowly, meanwhile tap softly at the bottom with the soft part of the screwdriver to remove the air. If all the air is removed, place back the bolts. Check the seals and replace if necessary. Remove all the remaining oil and clean the top. Connect the UT-head to the Elpod (P2 to P2 / P3 to P3) by using underwater cables and a test box and switch on the PSU. Note: because only 2 testboxes are available per system and one is used to power the tool, only one underwater connection can be measured at once. Checklist on Check if the number of measurement per second is correct, using the oscilloscope by Doc nr: CPC- measuring the repetition rate on P2-3. DOC31A Check if the mirror is rotating, using the oscilloscope by measuring the sync on P2-4. Checklist on The maximal frequency of DC or Stepper motor can be found on Piglet connections Doc nr: CPC- overview. DOC31A Checklist on Check the Mstep (if applicable) and encoder, using the oscilloscope by measuring Doc nr: CPC- respectively on P2-5 and P2-6. DOC31A Check the noise level on the Ultrasonic signal. The noise must be no more than 5 mV measured between P3-1 and P3-2 by using the oscilloscope. Checklist on Doc nr: CPC- Switch off the PSU before changing the testbox from P2 to P3! DOC31A Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 7 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Check if there is air inside the UT-head using the oscilloscope. To be measured close Checklist on after the initial pulse. Also to be seen between initial pulse and serial data when fiber Doc nr: CPC- transmitter is connected to DAU. DOC31A Switch off PSU. 請按照以下步驟操作 Actions 檢查 UT 頭中是否有空氣。 如果 UT 頭中有空氣，請執行以下步驟。 首先清潔頂部，使 用清潔噴霧 3M Scotch 1626 或類似產品幾秒鐘。 清潔後，徹底擦乾該區域。 用足夠的 UT 油填充頂部。 拆下螺栓。 慢慢轉動 UT 頭，同時用螺絲刀的柔軟部分輕輕敲擊底部以 排除空氣。 如果所有空氣都已排出，請放回螺栓。 檢查密封件，必要時更換。 清除所有 剩餘的油並清潔頂部。 使用水下電纜和測試盒將 UT 頭連接到 Elpod（P2 到 P2 / P3 到 P3），然後打開 PSU。 注意：因為每個系統只有 2 個測試盒可用，並且⼀個用於為工具供電，所以⼀次只能測 量⼀個水下連接。 Checklist on Doc nr: CPC- 使用示波器測量 P2-3 上的重複率，檢查每秒測量次數是否正確。 DOC31A 使用示波器通過測量 P2-4 上的同步來檢查鏡子是否在旋轉。 直流或步進電機的最大頻率 Checklist on Doc nr: CPC- 可以在 Pig 的概述中找到。 DOC31A Checklist on Doc nr: CPC- 檢查 Mstep（如果適用）和編碼器，使用示波器分別測量 P2-5 和 P2-6。 DOC31A 檢查超聲波信號的噪音水平。 使用示波器在 P3-1 和 P3-2 之間測量的噪聲不得超過 5 mV。 Checklist on Doc nr: CPC- 在將測試箱從 P2 更改為 P3 之前關閉 PSU！ DOC31A 使用示波器檢查 UT 頭內是否有空氣。 在初始脈衝後關閉測量。 當光纖發射器連接到 Checklist on Doc nr: CPC- DAU 時，也可以在初始脈沖和串行數據之間看到。 DOC31A 關閉 PSU 4.4 Odometer unit 測距輪單元 There are HAL sensors (magnetic sensors) in the odometer unit. These sensors will switch the 5V power when a magnet is held in front of it. Follow next step to check if these sensors work properly. 測距輪單元中有 HAL 傳感器（磁傳感器）。 當磁鐵放在傳感器前面時，這些傳感器將切換 5V 電源。 按照 下⼀步檢查這些傳感器是否正常工作。 Steps to be follow 請按照以下步驟操作 Actions To check the ODO sensors, the ODOmeter pod needs to be connected to the Elpod, Checklist on for example after the calibration procedure. Doc nr: CPC- Switch off the power to the Elpod, connect the PD cable from the ODOmeter pod to DOC31A the PD connector on the Elpod. Switch the power back on and turn the odo wheels. Verify if the odo wheels indicators on the DAU match the wheel’s rotation to see if the sensors are working. If not, contact a level 2 tool operator to troubleshoot the situation (replacement sensor blocks, replacement fuses, etc.). Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 8 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 要檢查測距輪感應器，測距輪部件需要連接到 Elpod，例如在校準程序之後。 關閉 Elpod 的電源，將 PD 電纜從測距輪部件連接到 Elpod 上的 PD 連接器。 重新打開電源 並轉動測距輪。 驗證 DAU 上的 測距輪指示器是否與輪的旋轉相匹配，以查看傳感器是 否工作。 如果不是，請聯繫 2 級工具操作員以排除故障（更換傳感器塊、更換保險絲 等）。 4.5 Fiber spool pod (fiber transmitter) 光纖部件（光纖發射器） When the UT-head and Odometer unit are still connected after doing the electrical checks, follow the next step to check the fiber transmitter. 在進行電子檢查後，當 UT 頭和測距輪計單元仍然連接時，按照下⼀步檢查光纖發射器。 Steps to be follow 請按照以下步驟操作 Actions Clean the fiber connectors with Novec contact cleaner (or similar) and a cotton-stick before using them. 使用前用 Novec 接觸清潔劑（或類似產品）和棉棒清潔光纖連接器。 Connect the fiber transmitter to testbox (P0). Connect the other side of the testbox to the P1 connector on the Elpod. 將光纖發射器連接到測試盒 (P0)。 將測試盒的另⼀側連接到 Elpod 上的 P1 連接器。 Connect the fiber transmitter to the fiber receiver (DAU) using a patch cable. 使用跳接線將光纖發射器連接到光纖接收器 (DAU)。 Switch on the PSU. 打開 PSU Check the noise level on the ultrasonic signal coming out of the fiber receiver. The noise level must be less than 5 mV. 檢查從光纖接收器發出的超聲波信號的噪聲水平。 噪聲等級必須小於 5 mV。 Check with the Oscilloscope connected to the amplifier module. Due to the amplification of noise, set the potentiometer to 1.0. 檢查連接到放大器模塊的示波器。 由於噪聲放大，將電位器設置為 1.0。 When assembling the fiber spool into the Fiberpod, make sure there is an ‘O-ring’ in the fiberoptic connector. Use a very small drop of ‘index matching gel’ on the fiberoptic connector to ensure good connection. Check the noise level on the ultrasonic signal coming out of the fiber receiver the same way as without the fiber spool. The noise needs to be less than 10 mV. 將光纖線軸組裝到光纖部件中時，確保光纖連接器中有⼀個“O 形圈”。 在光纖連接器 上使用非常少量的“折射率匹配凝膠”以確保良好的連接。 檢查從光纖接收器發出的超 聲波信號的噪音水平，方法與不使用光纖線軸的方式相同。 噪聲需要小於 10 mV。 確保 放置正確的光纖線軸，與檢查⻑度乘以 110% + 1 公里相匹配。 Make sure the correct fiber spool is placed, matching the inspection length times Checklist on 110% + 1 km. Doc nr: CPC- 確保放置正確的光纖線軸，與檢查⻑度乘以 110% + 1 公里相匹配。 DOC31A Switch off the PSU 關閉 PSU 4.6 Internal storage module (FSP/UTST) 內部存儲模塊（FSP/UTST） Important feature on the inspection piglet is the FSP (Free Swimming pod). This module records the gathered UT data internally during the inspection. Test this module by following the next steps. 檢測 PIG 裡的重要特徵是 FSP（自由部件）。 該模塊在檢測期間在內部記錄收集到的 UT 數據。 按照以下 步驟測試此模塊。 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 9 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Steps to be follow 請按照以下步驟操作 Actions Switch on the PSU and put the UT-head in a calibration pipe. 開啟 PSU 並將 UT 探頭放入校正管內。 Connect the Tool USB Cable on Pusb of the Elpod. 將工具之 USB 線連接至電子部件之 Pusb Connect the Tool USB Cable to a USB connection on the DAU or Laptop. 再將工具的 USB 線連接至 DAU 或筆電 Check the drive letter of the UTST-module in the browser of windows. This must be ‘U:’ otherwise TubeConverter cannot format the internal hard disk. Change the drive letter in disk management, if necessary. 在 windows 的瀏覽器中檢查 UTST 模組的驅動器號。這必須是“U:”，否則 TubeConverter 無法 格式化內部硬盤。如有必要，在磁盤管理中更改驅動器號。 Use TubeConverter for formatting the internal hard disk and save the correct command.utc on the FSP-hard disk. 使用 TubeConverter 格式化內部硬碟並將正確的 command.utc 保存在 FSP 硬碟上。 Disconnect the USB side of the Tool USB Cable from the DAU or laptop. The FSP will start recording (after approximately 10 seconds). During a minimum of two complete C-scans on the DAU, turn the wheels a few times, rotate and tilt the Elpod and create a radius offset by moving the UT-head (to test the autogain function). 斷開工具的 USB 端與 DAU 或筆電的連接。 FSP 將開始錄製（大約 10 秒後）。在 DAU 上至 少進行兩次完整的 C 掃描期間，轉動輪子幾次，旋轉和傾斜 Elpod，並通過移動 UT 頭創建半 徑偏移（以測試自動增益功能）。 Note: the TubeAquisition’s UTST-status LED on the DAU will start blinking when the FSP is recording. 注意：當 FSP 正在錄製時，DAU 上的 TubeAquisition 的 UTST 狀態 LED 將開始閃爍。 Connect the USB side of the Tool USB Cable to the DAU or Laptop. 將工具 USB 端連接到 DAU 或筆電。 Checklist on Check with TubeConverter if the data stored on the UTST hard disk is correct, including a- Doc nr: scan quality and data parameters. CPC- 使用 TubeConverter 檢查存儲在 UTST 硬碟上的數據是否正確，包括掃描質量和數據參數。 DOC31A When the recorded data is checked and found correct, copy this data to the calibration folder and repeat this for the testpipe. 當檢查記錄的數據並發現正確時，將此數據複製到校准文件夾並為測試管道重複此操作。 Repeat these steps for the spare UT-heads brought to the project. Hereafter the calibration of all UT-heads on FSP is done. This is the moment to calibrate the UT- heads on the DAU as well. See Work Instruction Calibration.Doc nr: DOC26a - Calibration procedure.docx 對帶到項目中的備用 UT 探頭重複這些步驟。此後，完成了 FSP 上所有 UT 探頭的校準。這也 是校準 DAU 上的 UT 探頭的時刻。參見工作指導校準.Doc nr: DOC26a - Calibration procedure.docx Switch off the Piglet. 關閉 PIG 4.7 Battery pod 電池部件 Up until now the power was supplied by the power supply so the batteries used for inspection are not unnecessarily drained during the electrical checks. Check the batteries and battery pod by following the next step. 到目前為止，電源由電源供電，因此用於檢查的電池在電氣檢查期間不會不必要地耗盡。按照下⼀步檢查 電池和電池盒。 Steps to be follow 請按照以下步驟操作 Actions Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 10 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Test the battery-pack using the battery tester. This battery-tester is capable of testing three battery-rings by using the switch. 使用電池測試儀測試電池組。該電池測試儀能夠使用開關測試三個電池環。 Open the Batpod at P1 connector side or Combipod at P0 side. 打開 P1 連接器側的 Batpod 或 P0 側的 Combipod。 Place the battery pack(s). Make sure there is enough battery operating time for inspection. 放置電池組。確保有足夠的電池工作時間進行檢查。 Test the battery-pack on P1-4 to P1-6 and P1-5 to P1-6 (Battpod) with the testbox and multimeter. 使用測試盒和萬用表測試 P1-4 到 P1-6 和 P1-5 到 P1-6（Battpod）上的電池組。 Put silicone grease on the ‘o’ rings and assemble the battery pod. 將矽脂塗抹在“O”形環上並組裝電池盒。 The UT-signal runs from P1 to P0 in the 6”-8”-10” tool. This connection can be tested by connecting the battery pod between the Elpod and fiber transmitter and switch on the tool. UT 信號在 6”-8”-10” 工具中從 P1 運行到 P0。可以通過在 Elpod 和光纖發射器之間連接電池 盒並打開工具來測試此連接。 Check the noise level on the ultrasonic signal coming out of the fiber receiver. Must be no more than 10 mV. 檢查從光纖接收器發出的超聲波信號的噪聲水平。不得超過 10 mV。 Check with the Oscilloscope connected to the amplifier module. Due to the amplification of noise, set the potentiometer to 1.0. 檢查連接到放大器模塊的示波器。由於噪聲放大，將電位器設置為 1.0。 4.8 Pig track transmitter 追蹤 PIG 之發射器 To track the dummy- or inspection piglet when moving through the pipeline, a signal must be transmitted. Therefore a ELF transmitter is mounted in or on the piglet. The signal can be picked up by a receiver within range of the piglet. 為了在通過管道時跟踪 dummy 或檢測工具，必須傳輸信號。因此，ELF 發射器安裝在 PIG 上。信號可以被範圍內的 PIG 接收器接收。 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 11 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Steps to be follow 請按照以下步驟操作 Actions Open the transmitter housing. 打開發射器外殼。 Place the new battery or batteries in the transmitter. 在發射器中放入電池 Note: a pulsing transmitter with one 9V battery will last 3-4 days. A continuous transmitter needs replacement every day. It is preferably that a new battery will be placed close before inspection. 注意：帶有⼀節 9V 電池的脈衝發射器將持續 3-4 天。連續發射器每天都需要更換。最好在檢查前 將新電池放在附近。 Test the transmitter with a compatible receiver Checklist on Doc nr: CPC- 用匹配的接收器測試發射器之信號 DOC31A Put silicone grease on the O-rings and assemble the transmitter housing. 將矽脂塗抹在 O 形圈上並組裝發射器外殼。 5. Piglet assembly 組裝 PIG After all checks have been done it is time to assemble the inspection tool (Piglet). Follow the next steps. For more detailed information use the service manual. 完成所有檢查後，就該組裝檢測工具（Piglet）了。請按照以下步驟操作。有關更多詳細信息，請使用服務手冊。 5.1 Placing the discs 碟盤安裝 Steps to be follow 請按照以下步驟操作 Actions Check the technical manual and configuration sheet how to build the Piglet. 查看技術手冊和配置表如何構建 Piglet。 Place the discs according to the Piglet configuration drawing. 根據 Piglet 配置圖放置碟盤。 Place the clamp / support ring. Then place the hex screws, using Loctite 243. 放置夾具/支撐環。然後使用 Loctite 243 放置六角螺釘。 5.2 Placing the couplings (if applicable) 放置聯軸器（如果適用） Steps to be follow 請按照以下步驟操作 Actions Checklist on Check if the coupling is modified with slots for the anti-rotation system. Doc nr: CPC- 檢查聯軸器是否修改了防旋轉系統的槽。 DOC31A Put a little Loctite 243 on in the thread inside the coupling. 在聯軸器內的螺紋中塗抹⼀點 Loctite 243。 Screw the coupling on the separate unit, and tighten with wrench. 將聯軸器擰在分離部件上，並用扳手擰緊。 Screw the next unit on the coupling, and tighten with wrench. 將下⼀個部件擰到聯軸器上，並用扳手擰緊。 Continue step 3 and 4 until the Piglet is complete. 繼續步驟 3 和 4，直到完成 Piglet。 5.3 Placing the underwater cables 防水電纜安裝 Steps to be follow 請按照以下步驟操作 Actions Clean the connectors with 1626 cleaning spray and compressed air when necessary. Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 12 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 必要時使用 1626 清潔噴霧和壓縮空氣清潔連接器。 Put an little bit Silicone grease on the connector, just enough to cover the front surface of the connector. 在連接器上塗⼀點矽脂，剛好能覆蓋連接器的前表⾯。 Connect the underwater cables as shown in the ‘piglet connections overview’. Hand tighten the metal thread thoroughly. The cable fits in to the connection in one way. Do not force anything to prevent damaging the connector pins. 如“PIG 連接概述”所⽰連接防水電纜。用手徹底擰緊⾦屬螺紋。電纜以⼀種⽅式適合連接。請勿 強⾏使用任何東⻄，以免損壞連接器引腳。 To switch on the tool follow next step: - Connect the P1 cable to the P1 connection on the Battpod 要打開該工具，請執⾏下⼀步： 將 P1 電纜連接到 Battpod 上的 P1 接口 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 13 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 6. Final test 最終測試 6.1 Final test of the Piglet PIG 最終測試 During assembly human error can appear. Therefore check all cable connections once more to make sure everything is connected correctly. If no mistakes are found, proceed with the following steps. 在組裝過程中可能會出現⼈為錯誤。因此，再次檢查所有電纜連接以確保⼀切都正確連接。如果沒有發現錯誤，請繼續 執⾏以下步驟。 Steps to be followed 請按照以下步驟操作 Actions Connect the fiber decklead to the fiber receiver, using a patch cable. 使用跳線將光纖甲板引線連接到光纖接收器。 Connect the fiber decklead to the fiberspool (fiber transmitter). 將光纖快接引線連接到光纖池（光纖發射器）。 Before switching on the DAU check the socket output with the multimeter (220V for the (regular) DAU or 110-230V for the ACME DAU) 在打開 DAU 之前，使用萬用表檢查插座輸出（（常規）DAU 為 220V，ACME DAU 為 110-230V ） Switch on the DAU.開啟 DAU Before switching on tool check the output of the power supply (15-18V) 在打開工具之前檢查電源的輸出 (15-18V) Switch on the Piglet by connecting the P1 cable to the P1 connection on the Battpod. 通過將 P1 電纜連接到 Battpod 上的 P1 連接來打開 Piglet。 Check the noise level on the ultrasonic signal coming out of the fibre receiver. The noise level must be less than 10 mV. 檢查從光纖接收器發出的超聲波信號的噪聲水平。噪聲電平必須小於 10 mV。 Check with the Oscilloscope connected to the amplifier module. Due to the Checklist on amplification of noise, keep potentiometer at 1.0. Doc nr: CPC- 檢查連接到擴大器模組的⽰波器。由於噪聲的放大，電位器保持在 1.0。 DOC31A Check if there is air inside the UT-head using the scope. To be measured between initial pulse and serial data. Dark vertical stripes in the Amplitude C-scans are a good indicator. 使用⽰波器檢查 UT 頭內部是否有空氣。 Checklist on Doc nr: CPC- 在初始脈沖和串⾏數據之間進⾏測量。幅度 C 掃描中的深⾊垂直條紋是⼀個很好的指標。 DOC31A Start TubeAquisition software and press acquire. 啟動 TubeAquisition 軟件並按下獲取。 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 14 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Checklist on Check if the clock position is working (360°). Doc nr: CPC- 檢查時鐘⽅位是否正常運作 DOC31A Checklist on Check if the ODO-unit is working properly. Doc nr: CPC- 檢查測距輪部件是否正常運作 DOC31A Switch off the Piglet. 關閉PIG Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 15 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 7. HSQE 7.1 Environment 環境 When preparing the inspection equipment, oil products and chemicals are used for cleaning and lubrication. These products can pollute the environment. Therefore it is important that these products will not be spilled into the environment. Oil products and chemicals when used have to be disposed in the available waste products storage facility at the Intero premises or at the client’s storage facility. If these products are stored temporary it has to be done according to local regulations. 在準備檢查設備時，使用油品和化學品進⾏清潔和潤滑。這些產品會污染環境。因此，重要的是這些產品不會洩漏到環 境中。石油產品和化學品在使用時必須在 Intero 場所或客戶的存儲設施的可用廢品存儲設施中處理。如果這些產品是 臨時儲存的，則必須根據當地法規進⾏。 To prevent spillage during the preparation it is necessary to have cleaning rags placed nearby the equipment. 為防止在製備過程中溢出，必須在設備附近放置清潔抹布。 7.2 Safety 安全性 When performing the preparation of the inspection equipment it is essential to take the required safety precautions. Equipment can be heavy so take care to prevent limb crush injury. 在準備檢查設備時，必須採取必要的安全預防措施。設備可能很重，因此請注意防止肢體擠壓傷。 Most oil and chemical products are highly flammable and become a risk when an electrical device is placed nearby. Take care when the product is positioned in the vicinity of other spark potential equipment, e.g. Power supplies, oscilloscope, computers, batteries etc. 大多數石油和化學產品都是高度易燃的，將電氣設備放置在附近時會成為危險。當產品放置在其他可能產生火花的設備 附近時要小心，例如：電源、⽰波器、電腦、電池等。 An example of a chemical that is commonly used when preparing the inspection tool is 1626 degreaser. 準備檢測工具時常用的化學物質的⼀個例⼦是 1626 去油汙劑。 Therefore the following precautions have to be taken before starting the preparation of the inspection equipment: 因此，在開始準備檢測設備之前，必須採取以下預防措施： 1) Use the proper PPE’s, e.g. safety goggles, chemical resistant gloves, coverall 2) Make sure there is enough ventilation in the area 3) Have at least 1 Foam fire extinguishers within 5 meters of the calibration pipe 4) Fire blanket within 5 meters of the work area 1) 使用適當的 PPE，例如安全護目鏡，耐化學手套，工作服 2) 確保該區域有足夠的通風 3) 在標定管 5 米範圍內至少有 1 個泡沫滅火器 4）工作區域 5 米範圍內的防火毯 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 16 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Appendix I Doc nr: CPC-DOC31A “Checklist rotating mirror piglet assembly & test” 旋轉鏡PIG組合測試檢查表 Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 17 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2 Work instruction Rotating mirror Piglet assembly & test CPC-DOC31 Rotating mirror Piglet assembly & test Form. : CPC-DOC31A Page : 1 of 1 Rev. : 3 Date : 27-03-2020 Check Description 描述 Value 值 3.2.2 Electronic pod 電⼦部件 Output voltages (P1-3 Vfiber) 輸出伏 V Output voltages (P2-1 Vzend) 輸出伏 V Output voltages (P3-3 VDD / P3-4 VEE - P3-5 Vmot - P3-6 VCC) V Housing Elpod 拆裝電⼦部件 V Input voltage (P1-4 / P1-5) 輸入伏 3.2.3 UT-head UT 探頭 Measurements per second (P2-3) 測量/每秒 Hz Measurements per revolution (P2-4) 轉/每秒 Hz Motor step (P2-5) Encoder (P2-6) 編碼器 Presence of air in UT-head 探頭中是否有空氣 3.2.4 Odometer 測距輪 Sensors tested ok 感應器測試良好 3.2.5 Fiber spool pod Noise level 噪點等級 mV 3.2.6 Internal storage module 內存模組 UTD file recorded (with variable trigger delay) UTD 檔案記錄（具可變觸發延遲） UTD file recorded (without variable trigger delay) UTD 檔案記錄（不具可變觸發延遲） Distance, roll, pitch tested ok 距離、滾動及直立測試通過 3.2.7 Battery pod 電池部件 Vbat 1 V Vbat 2 V 3.2.8 Pig tracking transmitter 發射器-追蹤 PIG 用 Tested ok 測試通過 4.2 Placing the couplings 放置聯軸器 Anti rotation system 防滾動系統 5.1 Final test of Piglet 最終測試 PIG Noise Level Complete system (Manual Gain at 1.00) mV 噪點系統完成（手動增益為 1.00） Presence of air in UT-head 檢查是否有空氣在探頭內 Distance, roll, pitch tested ok 距離、滾動及直立測試通過 Checked by Document title : Rotating mirror Piglet assembly & test Company manual : Golden standard Page : 18 of 18 Date : 15/02/2022 Document number : CPC-DOC31 Department : Global Support & Engineering Revision : 2