Fabric Defects: Types, Causes, and Grading Systems PDF

Summary

This document outlines various fabric defects, their causes, and methods for mending or avoiding them. It also covers fabric grading systems, including the 4-point and 10-point systems, used in quality control. The document includes an overview of defect inspection and classification post-grading in the textile industry.

Full Transcript

Fabric Defects Different Grading System 4-Point System 10-Point System Penalty Point System Graniteville “78” System Dallas System 4 POINT SYSTEM Defect Length (in inches) Points Assigned Defect Type Remarks...

Fabric Defects Different Grading System 4-Point System 10-Point System Penalty Point System Graniteville “78” System Dallas System 4 POINT SYSTEM Defect Length (in inches) Points Assigned Defect Type Remarks Small, may not affect Up to 3 inches 1 Minor defect usability or appearance Slightly larger, visible on 3.1 – 6 inches 2 Small defect inspection Noticeable, could affect 6.1 – 9 inches 3 Medium defect product aesthetics Significant, likely to impact performance or Over 9 inches 4 Major defect appearance 10 POINT SYSTEM Defect Length (in inches) Points Assigned Defect Type Remarks Very small, hardly visible, Up to 1 inch 1 Minor defect minimal impact 1.1 – 5 inches 3 Small defect Slightly visible, still minor Noticeable, may affect 5.1 – 10 inches 5 Medium defect visual appeal Highly visible, affects 10.1 – 30 inches 10 Major defect functionality or appearance Roll may be considered a Over 30 inches 10 (max) Critical defect second or rejected