Maintenance Manual AC DC EMU (Siemens) PDF

CAMTECH/E/13-14/MM AC-DC EMU/1.0 1 ANNEXURE-2 LIST OF MUST CHANGE ITEMS DURING POH OF AC-DC EMU (SIEMENS) Sr. Main Sr. Item...

CAMTECH/E/13-14/MM AC-DC EMU/1.0 1 ANNEXURE-2 LIST OF MUST CHANGE ITEMS DURING POH OF AC-DC EMU (SIEMENS) Sr. Main Sr. Item I II III No. equipment No. POH POH POH 1. Worm drive hose clips for Dust Excluder Y (Big) 2. Worm drive hose clips for Dust Excluder Y (small) 3. Set of rubber component for TVSV (M/s Y WSF make) 4. EP Magnet valve unit (Modified) Y assembly (direct acting type) WSF 5. Set of rubber for modified PRV SK No. Y EMU/MTN/BE/31 6. Set of rubber for triple valve to Drg. no. Y TQKA/R-11 7. Kit of rubber components for N1 type Y pressure reducing valve for parking brake 8. Maintenance kit of leveling valve of Y FTIL/ KBIL make 9. Maintenance kit of duplex check valve of Brake Y 1. FTIL/ KBIL make Equipment 10. Gasket of centrifugal dust collector Y 11. Overhauling kit for EP unit as per OEM Y 12. Overhauling kit for Brake controller as per Y OEM 13. ‘O’ ring and spring for foot operated horn Y valve 14. Diaphragm for horn & overhauling kit Y 15. Overhauling kit for emergency valve Y (Dead man’s valve) 16. Piston packing for duplex check valve of Y air drier. 17. Packing rubber for release valve Y 18. Rubber kit of solenoid valve of parking Y brake 19. Air drier replacement kit -- Y 20. Overhauling of Quick release mechanism Y 2. Brake 1. Piston packing ring Y Cylinder 2. Dust excluder Y 3. Parking brake cylinder rubber kit Y Maintenance Manual for AC-DC EMU (Siemens) ANNEXURE - 2 2 CAMTECH/E/13-14/MM AC-DC EMU/1.0 LIST OF MUST CHANGE ITEMS DURING POH OF AIR SUSPENSION Sr. Main Sr. Item I II III No. equipment No. POH POH POH 1. Replacement of cooling fans bearings/ Y overhauling 1. TCU 2. Replacement of TCU Buffer Batteries Y 3. Replacement of TCU cabinet cover gasket & air Y filters 1. Replacement of tail tell lamp Y nd 2. MMI 2. Replacement of CCFL & cooling fan (2 POH) Y 3. Replacement of all switches (soft keys) of MMI Y 1. Replace the drying agents provided inside the Y ACU compartment 2 Replace the bearings of cooling fans Y 3 Replace the power module fans & foundation Y 3. ACU 4 Replace the internal fans of the modules 2. Y 5 ACU cabinet cover gasket Y 6 Replacement of Air filters Y 7 Replacement of all fuses Y 1. Actuator & Switching element: Y Head light ON-OFF, Aux.-Main & Dim-bright 2 Push button & switching element: Y Flasher, Blinker, Tail light, coach light 100% Driver’s 3 Fuses of blinker, flasher, tail light, head light, Y 3 Cab DC-DC converter equipment 4 MC on/off, panto up/ down, entering neutral Y section cruise control switch in driving cab 5 In motor coach MC on/ off, Panto On/ Off switch 6 Switching element of EMG off, SBI, SBII, Y parking brake, audio-visual 1 Springs for master controller Y Master 2 Micro switches Y 4 Controller 3 Elen screw for master controller Y 4 Replacement of key lock Y 1 Overhauling AOH kit Y 2 Overhauling IOH kit Y 5. VCB 3 Overhauling POH kit Y 4. Rubber Hose pipe Y ANNEXURE - 2 Maintenance Manual for AC DC EMU (Siemens) CAMTECH/E/13-14/MM AC-DC EMU/1.0 3 Sr. Main Sr. Item I II III No. equipment No. POH POH POH 1 Replacement of bearing Y 6. AHU 2 Replacement of air filters Y 1. Replace with new one Y 7. Battery 2. Replacement of battery fuse Y 1 Replacement of all drivers desk, shunting desk, Y BECU, E-cabinet, doors, rubber gasket 2 Replacement of all under-gear, bogie to body Y shunts/cables 3 Replacement of CCU battery Y 4 Replacement of all connector rubber gasket with Y cable tie. 8. Others 5 Nut bolt of Hatch door Y 6 Nut bolt of DBR protection cover Y 7 Nut bolt of AHU cover of roof Y 8 Replacement of all hardware of all roof Y equipment 9 Replacement of all roof equipment cables & Y shunts 10 Rubber pipe of COS Y 11 COS flexible shunts Y Maintenance Manual for AC-DC EMU (Siemens) ANNEXURE - 2 4 CAMTECH/E/13-14/MM AC-DC EMU/1.0 MUST CHANGE ITEM DURING POH Sr. Main Sr. Item Every 2nd 3rd No. equipment No. POH POH POH 1 Cab occupation Y 2 Master controller Y 3 CCU supply Y MCB with 4 Panto and MC supply Y 1. Feedback 5 TCC and TCU supply Y 6 SKS 12 Y 7 SKS 13 Y 8 Emg off, MMI Y Contactor 1. D-cab 22 K01, 22k02, 22k06, 22k07, 22k10, Y 2. with add- 43k06,43k07,44k01 on block 2 In motor coach 43 k07, 43k08, 43k01, 43k02 Y 1 MR hose pipe Y 2 BP hose pipe Y 3. Pipes 3 Bogie hose pipe Y 4 Parking brake pipe Y 5 Levelling valve pipe Y ANNEXURE - 2 Maintenance Manual for AC DC EMU (Siemens) CAMTECH/E/13-14/MM AC-DC EMU/1.0 5 LIST OF MUST CHANGE ITEMS DURING POH OF AIR SUSPENSION BOGIE Sr. Main Sr. Description Every Every Every third No. alternate No. equipment POH POH POH 1 Change the gear case oil Y 2 Change the rubber sand-witch O- Condition Condition Condition 1 Ring & gear case felt basis basis basis Traction 3 Replacement of leather bellows Y Motor 4 Replacement of Air filters Y 5 Rubber sand-witch unit Y 6 TM Hardware Y 1 Replace the resilient mounts after Y the service life of 3 years 2 Replacement of suction filters & Y oil breather filter 3 Valve plates and packing ring for Y Aux. compressor Main 2. Compressor 4 Overhauling kit alternate POH Y for compressor as per OEM 5 Overhauling kit every third POH Y for compressor as per OEM 6 Compressor Air drier pipe Y 7 Compressor oil Y 1 Replacement the silica gel of the breather with new and dry one, Y silica gel container rubber ring 2 Radiator (Heat Exchanger) 3 Transformers blower motor foundation dampers Y 3 Radiator (Heat Exchanger) to be replaced after 10 years. 1 Rubber packing between ERB Y housing and MSU to be replaced. 2 Replacement of ERB On condition basis Earth return 4. brushes (ERB) Y Maintenance Manual for AC-DC EMU (Siemens) ANNEXURE - 2 6 CAMTECH/E/13-14/MM AC-DC EMU/1.0 LIST OF MUST CHANGE ITEMS DURING POH OF AIR SUSPENSION BOGIE Sr. Main Sr. Description Every Every Every No. equipment No. alternate third POH POH POH 1. Panto 1 Rubber kit of pressure regulator throttle Y (Schunk valve and inlet filter make) 2 All flexible shunts Y 3 Steel cable (wire rope) Y 4 Rubber bellow Y 2. Panto 1 Replacement of all split pins Y (Stone 2 Yoke assembly bearing 6302 Y India limited 3 All others bearing (lower frame, middle, Y Make) upper articulation, push rod bearings) 4 Rubber kit of throttle valve Y 5 All flexible shunts Y ANNEXURE - 2 Maintenance Manual for AC DC EMU (Siemens)