AC-DC EMU POH Equipment List
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Questions and Answers

Which item is not mentioned as needing replacement during the POH for the AC-DC EMU?

  • AC power supply cables (correct)
  • Rubber pipe of COS
  • Master controller
  • Cab occupation

Which item is required to be replaced every 2nd POH?

  • Panto and MC supply
  • TCC and TCU supply (correct)
  • MR hose pipe
  • Cos flexible shunts

What does the abbreviation 'POH' stand for in the context of AC-DC EMU maintenance?

  • Primary Operational Handling
  • Planned Operation Hours
  • Preventive Operational Health
  • Periodic Overhaul (correct)

During which maintenance phase should all roof equipment cables and shunts be replaced?

<p>Every POH (A)</p> Signup and view all the answers

Which item is stated as needing change for every POH, specifically concerning the motor coach?

<p>In motor coach 43 k07 (B)</p> Signup and view all the answers

Which item is NOT listed as a must-change during the POH of AC-DC EMU?

<p>Maintenance kit for safety valve (D)</p> Signup and view all the answers

What type of assembly is required for the EP Magnet valve unit?

<p>Direct acting type (C)</p> Signup and view all the answers

Which item is associated with the parking brake?

<p>Kit of rubber components for N1 type pressure reducing valve (C)</p> Signup and view all the answers

Which maintenance kits are specified for the FTIL/KBIL make?

<p>Leveling valve and EP unit (B)</p> Signup and view all the answers

What is the purpose of the worm drive hose clips listed in the must-change items?

<p>To secure dust excluders (D)</p> Signup and view all the answers

Which item is specifically designed for the triple valve according to the listed items?

<p>Set of rubber for triple valve (B)</p> Signup and view all the answers

Which item is specifically mentioned as part of the overhauling process for the emergency valve?

<p>Overhauling kit for emergency valve (C)</p> Signup and view all the answers

What component is indicated for replacement during the POH of the TCU?

<p>TCU Buffer Batteries (A)</p> Signup and view all the answers

How many items are listed as must-change during POH of AC-DC EMU?

<p>12 (A)</p> Signup and view all the answers

Which of the following items requires changes related to the air suspension maintenance?

<p>Replacement of cooling fans bearings (C)</p> Signup and view all the answers

Which item is part of the maintenance procedure for the MMI?

<p>Replacement of tail tell lamp (A)</p> Signup and view all the answers

Which item is NOT listed as a must-change component during the POH process?

<p>Piston packing for air drier (C)</p> Signup and view all the answers

What is included in the overhauling kit for the horn?

<p>Diaphragm for horn (A)</p> Signup and view all the answers

What must be replaced during the second POH for the MMI?

<p>CCFL &amp; cooling fan (C)</p> Signup and view all the answers

Which of the following items is essential for the brake cylinder?

<p>Dust excluder (B)</p> Signup and view all the answers

What component is necessary for the air suspension maintenance but marked with a 'Y' for all three POH stages?

<p>Cooling fans bearings (C)</p> Signup and view all the answers

Which task requires the replacement of components related to the air handling unit (AHU)?

<p>Replacement of air filters (C)</p> Signup and view all the answers

What is included in the maintenance of drivers desk and related components?

<p>Replacement of drivers desk, shunting desk, and BECU (C)</p> Signup and view all the answers

Which item is necessary for the replacement of electrical connections in the maintenance manual?

<p>All under-gear shunts/cables (A)</p> Signup and view all the answers

Which of the following is a component that requires periodic replacement due to its function in the AC DC EMU?

<p>All of the above (D)</p> Signup and view all the answers

What is the purpose of replacing rubber gaskets with cable ties in the maintenance process?

<p>To improve cable management (B)</p> Signup and view all the answers

Which task listed does not directly involve the replacement of a physical component?

<p>Routine inspection of electrical circuits (D)</p> Signup and view all the answers

Which of the following replacement tasks is focused on the power system of the AC DC EMU?

<p>Replacement of battery fuse (D)</p> Signup and view all the answers

What is the first listed replacement task in the maintenance manual?

<p>Replacement of bearing (B)</p> Signup and view all the answers

What maintenance task includes replacing components associated with the bogie?

<p>Replacement of under-gear shunts/cables (B)</p> Signup and view all the answers

Which of these tasks is specifically applicable to the battery within the AC DC EMU?

<p>Replacement of CCU battery (C)</p> Signup and view all the answers

Which component needs to be replaced as part of the ACU maintenance?

<p>Power module fans (A), Cooling fan bearings (C)</p> Signup and view all the answers

What is included in the list of tasks for the driver’s cab equipment?

<p>Cruise control switch maintenance (A), Replacement of tail light fuses (C)</p> Signup and view all the answers

Which of the following is NOT part of the maintenance tasks for the master controller?

<p>Drying agent replacement (D)</p> Signup and view all the answers

In the context of ACU maintenance, what does 'Y' indicate?

<p>Task completed (B), Task scheduled (D)</p> Signup and view all the answers

Which of these components is essential for the operation of the actuator & switching element?

<p>Headlight switches (B)</p> Signup and view all the answers

Which task is NOT listed under ACU maintenance?

<p>Replace the external ACU cabinet cover (D)</p> Signup and view all the answers

What is the primary purpose of replacing the air filters?

<p>Improve air quality (C)</p> Signup and view all the answers

Which items are involved in the maintenance task for the driver’s cab?

<p>Flasher and blinker switches (A)</p> Signup and view all the answers

Which maintenance task relates directly to the springs for the master controller?

<p>Installation of new springs (B)</p> Signup and view all the answers

Which task involves ensuring the functionality of the vehicle's lighting system?

<p>Fuses of blinker and headlight (A)</p> Signup and view all the answers

Which item is indicated as needing replacement specifically for both the emergency off and master controller during the POH?

<p>Emg off, MMI (B), Master controller (D)</p> Signup and view all the answers

What must be replaced as part of the maintenance tasks specifically tied to the TCC and TCU supply?

<p>TCC and TCU supply (A)</p> Signup and view all the answers

Which of the following components requires a change during every second POH in connection with the feedback systems?

<p>MCB with feedback contactor (D)</p> Signup and view all the answers

What should be expected during the POH phase regarding the repair or replacement of the air hoses?

<p>Both MR and BP hose pipes (C)</p> Signup and view all the answers

Which of the following items is specified for replacement specifically under the motor coach during the maintenance tasks?

<p>In motor coach 43 k07, 43k08, 43k01, 43k02 (C)</p> Signup and view all the answers

Which of the following components are included in the maintenance tasks listed under the ACU?

<p>Power module fans (D)</p> Signup and view all the answers

What is the role of the micro switches as specified for the master controller?

<p>Activating the emergency brake (A)</p> Signup and view all the answers

Which maintenance task is associated with the replacement of components in the driver's cab equipment?

<p>Replacing the DC-DC converter fuses (B)</p> Signup and view all the answers

What specific replacement is indicated under the ACU section related to air handling?

<p>Air filter assemblies (A)</p> Signup and view all the answers

Which function is primarily controlled by the actuator and switching elements as part of the maintenance tasks?

<p>Headlight intensity adjustment (C)</p> Signup and view all the answers

In terms of maintenance for the motor coach, which of the following is explicitly mentioned as required for replacement?

<p>Internal fans (D)</p> Signup and view all the answers

What purpose do the springs for the master controller serve in the overall vehicle function?

<p>Providing feedback to control signals (D)</p> Signup and view all the answers

Which item is listed for replacement during the POH of the TCU?

<p>TCU cabinet cover gasket (B)</p> Signup and view all the answers

What component is required for servicing the air drier?

<p>Air drier replacement kit (C)</p> Signup and view all the answers

Which type of maintenance kit is indicated for overhauling as part of standard procedures?

<p>AOH and IOH kits (D)</p> Signup and view all the answers

What is the significance of replacing the ACU cabinet cover gasket in the maintenance routine?

<p>Preventing moisture ingress (A)</p> Signup and view all the answers

Which item among the following is essential for maintaining the MMI functionality?

<p>CCFL (B)</p> Signup and view all the answers

Which of these tasks is explicitly required during every POH phase as per the provided information?

<p>Replacing the TCU Buffer Batteries (B)</p> Signup and view all the answers

Which of the following components related to the actuator must be maintained or replaced according to the list?

<p>Headlight switch (D)</p> Signup and view all the answers

Which item is included in the maintenance tasks related to the parking brake system?

<p>Solenoid valve rubber kit (D)</p> Signup and view all the answers

Which of the following maintenance items specifically associates with the horn's overhauling process?

<p>Diaphragm for horn (A)</p> Signup and view all the answers

What is the key item listed for replacement concerning the air suspension maintenance?

<p>Cooling fan replacement (D)</p> Signup and view all the answers

Which of these items is specified for overhauling the quick release mechanism?

<p>Overhauling kit for emergency valve (C)</p> Signup and view all the answers

Which task is related to the upkeep of the driver’s cab components?

<p>Replacement of all switches (soft keys) of MMI (C)</p> Signup and view all the answers

Which maintenance task involves replacing components specifically for air circulation?

<p>Replacement of air filters (D)</p> Signup and view all the answers

What is required to ensure sealing and prevent leakage in several components during maintenance?

<p>Replacement of rubber gaskets with cable ties (B)</p> Signup and view all the answers

Which component's maintenance does not occur during a specific phase of POH?

<p>All bogie components (A)</p> Signup and view all the answers

What is indicated by the 'Y' in the maintenance tasks section?

<p>Task must be performed during every POH (C)</p> Signup and view all the answers

Which replacement is associated with ensuring electrical integrity in the AC-DC EMU?

<p>Replacement of connector rubber gaskets (A)</p> Signup and view all the answers

For which maintenance task is the term 'new one' specifically used?

<p>Replacement of air filters (C)</p> Signup and view all the answers

Which item on the maintenance list is essential for controlling the vehicle's air quality?

<p>Air filters (D)</p> Signup and view all the answers

Which of the following items is related directly to the maintenance of the electrical control system?

<p>Replacement of all connector rubber gasket (B)</p> Signup and view all the answers

What does the maintenance task for the battery entail?

<p>Replacement of battery fuse (D)</p> Signup and view all the answers

Which task involves a comprehensive replacement of multiple components related to the driver's operating environment?

<p>Replacement of drivers desk (B)</p> Signup and view all the answers

Which rubber component set is specified for the pressure reducing valve related to the AC-DC EMU?

<p>Set of rubber for modified PRV SK No. EMU/MTN/BE/31 (A)</p> Signup and view all the answers

What type of assembly is required for the EP Magnet valve unit in the AC-DC EMU maintenance?

<p>Modified assembly (direct acting type) (C)</p> Signup and view all the answers

Which maintenance kit is specified for use with the duplex check valve in the AC-DC EMU?

<p>Maintenance kit of duplex check valve of FTIL/KBIL make (D)</p> Signup and view all the answers

Which component is marked for replacement concerning the centrifugal dust collector during the POH?

<p>Gasket of centrifugal dust collector (A)</p> Signup and view all the answers

What type of clip is required for the dust excluder in both big and small sizes during the POH?

<p>Worm drive hose clips (B)</p> Signup and view all the answers

Which overhauling kit pertains specifically to the emergency power system of the AC-DC EMU?

<p>Overhauling kit for EP unit as per OEM (C)</p> Signup and view all the answers

Which type of maintenance kit is required for the leveling valve according to the provided list?

<p>Maintenance kit of leveling valve of FTIL/KBIL make (D)</p> Signup and view all the answers

Flashcards

Worm Drive Hose Clips (Big)

Hose clips used for the Dust Excluder on an AC-DC EMU, designed for larger diameter hoses.

Worm Drive Hose Clips (Small)

Hose clips used for the Dust Excluder on an AC-DC EMU, designed for smaller diameter hoses.

Rubber Components for TVSV

A set of rubber components that are essential for proper operation of the TVSV (Triple Valve, Solenoid Valve).

Modified EP Magnet Valve Unit (Direct Acting)

Modified EP magnet valve unit for an AC-DC EMU. This version is known as the direct acting type and is manufactured by WSF.

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Leveling Valve Maintenance Kit (FTIL/KBIL)

A maintenance kit designed for the leveling valve of an AC-DC EMU, manufactured by FTIL or KBIL.

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Duplex Check Valve Maintenance Kit (FTIL/KBIL)

A maintenance kit for the duplex check valve of the brake system on an AC-DC EMU. Manufactured by FTIL or KBIL.

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Centrifugal Dust Collector Gasket

A gasket used in the centrifugal dust collector component of an AC-DC EMU.

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Foot-Operated Horn 'O' Ring and Spring

The 'O' ring and spring are crucial components for the foot-operated horn's valve mechanism. They ensure a tight seal and prevent air leaks, allowing the horn to function properly.

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Horn Diaphragm

The diaphragm is a thin, flexible membrane within the horn. It vibrates to produce the horn sound when air pressure is applied.

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Horn Overhauling Kit

A maintenance kit designed to address various issues that might arise during a horn overhaul. This includes common wear parts and seals that ensure the horn's function.

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Emergency Valve

The 'dead man's valve' acts as a safety measure, applying the brakes automatically if the driver becomes incapacitated. It ensures the train comes to a safe stop.

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Duplex Check Valve Piston Packing

The piston packing is made of rubber or other materials, and it creates a seal between the piston and cylinder of the check valve. This prevents the valve from leaking.

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ACU Air Filter Replacement

Replacement of air filters is a vital maintenance task for the ACU (Air Conditioning Unit) to ensure optimal cooling performance and air quality.

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Release Valve Packing Rubber

The release valve allows air to escape from a pressure vessel or system, preventing overpressure and ensuring safe operation.

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Solenoid Valve Rubber Kit

This kit provides seals and components to restore the solenoid valve in the parking brake. This is important for ensuring proper operation of the parking brake system.

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ACU Cabinet Cover Gasket

The ACU cabinet cover gasket prevents air leaks, ensuring efficient cooling and reducing noise levels within the ACU.

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Air Drier Replacement Kit

This kit is designed to replace various components within the air drier system. The air drier removes water and other contaminants from the air.

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Power Module Fans & Foundation Replacement

Replacing the power module fans and foundation is crucial for maintaining proper airflow and cooling within the ACU.

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ACU Internal Fans

These fans are essential for cooling the ACU's internal components and ensuring their longevity.

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Quick Release Mechanism Overhauling

This involves disassembling and inspecting the mechanism that allows for quick release of the brakes. Regular overhauling ensures continued smooth operation.

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Master Controller Springs

The master controller springs are essential for providing the necessary force for the master controller's smooth operation.

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Master Controller Microswitches

Micro switches in the master controller are responsible for detecting the movement of various components, providing feedback for the system.

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Master Controller Elen Screw

The elen screw plays a crucial role in securing and adjusting the master controller's position.

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AOH Overhaul Kit

The overhauling AOH kit includes the necessary components to restore the AOH (Auxiliary Oil Heater) to its optimal condition during maintenance.

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IOH Overhaul Kit

The IOH (Independent Oil Heater) overhaul kit includes the necessary parts to restore the IOH to its optimal condition during maintenance.

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Key Lock Replacement

The key lock replacement ensures the safety and security of the train system.

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Must Change Items

A specific set of parts that must be replaced during a Periodic Overhaul (POH) on an AC-DC EMU.

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Periodic Overhaul (POH)

A maintenance cycle for an AC-DC EMU that occurs at regular intervals.

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Second Periodic Overhaul

Every second POH involves replacing the components in the 'Every 2nd POH' column.

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Third Periodic Overhaul

Every third POH involves replacing the components in the '3rd POH' column.

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Must Change Items (Every POH)

Components that need to be replaced during every maintenance cycle.

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Overhauling POH kit

A procedure to update or repair the onboard maintenance kit, possibly including replacing parts or cleaning components.

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Rubber Hose pipe

A type of pipe used in AC-DC EMU, often made of rubber, used for specific purposes, like directing airflow.

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Replacement of bearing (AHU)

The process of replacing worn or damaged bearings in a specific part like an AHU (Air Handling Unit).

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Replacement of air filters (AHU)

Replacing air filters in an AHU, ensuring efficient air circulation and quality.

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Replacement of battery (Main)

Replacing the main battery in the electric power system of an AC-DC EMU.

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Replacement of battery fuse

Replacing the fuse that protects the battery circuit, preventing damage from excessive current.

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Replacement of components (Drivers Area)

Replacing all the drivers desk, shunting desk, BECU (Battery Energy Control Unit), E-cabinet, doors, and rubber gasket.

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Replacement of cables and shunts (Under-gear & Bogie)

Replacing cables and shunts connecting the under-gear and bogie to the body of the train.

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Replacement of CCU battery

Replacing the battery located within the CCU (Control and Communication Unit).

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Replacement of connector rubber gaskets

Replacing rubber gaskets and securing them with cable ties on all connectors in the AC-DC EMU.

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What is a Periodic Overhaul (POH)?

A maintenance cycle for an AC-DC EMU that occurs at regular intervals, ensuring the train remains in good working order.

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What are 'Must Change Items'?

These are specific components that must be replaced during a Periodic Overhaul (POH) on an AC-DC EMU to maintain safety and performance.

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Describe the Leveling Valve Maintenance Kit.

A maintenance kit specifically designed for the leveling valve, which helps to maintain the train's level on the tracks.

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What is the Duplex Check Valve Maintenance Kit?

A kit designed for the duplex check valve, a part of the brake system that ensures smooth and safe braking action.

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What are the 'Set of rubber components for TVSV'?

A set of rubber components used in the Triple Valve, Solenoid Valve (TVSV), ensuring its proper operation and preventing leaks.

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What is the 'Gasket of centrifugal dust collector'?

A gasket used in the centrifugal dust collector, an important part of maintaining clean air within the train's systems.

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What do the 'II' and 'III' columns represent?

This refers to the 'Every 2nd POH' and '3rd POH' columns in the table, indicating components that need to be replaced only at specific intervals.

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Overhauling of Quick Release Mechanism

This kit contains all the parts necessary to repair and restore the quick release mechanism of the brakes to its optimal functional state.

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Emergency Valve (Dead Man's Valve)

This refers to the valve that automatically applies the brakes if the driver loses consciousness, ensuring the train stops safely.

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Rubber Kit of Solenoid Valve of Parking Brake

This kit replaces key rubber parts that prevent leaks and ensure the proper operation of the solenoid valve in the parking brake system.

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Piston Packing for Duplex Check Valve of Air Drier

The piston packing is a rubber component that creates a tight seal within the duplex check valve, preventing leakage.

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‘O’ Ring and Spring for Foot Operated Horn

Used in a foot-operated horn, this spring and 'O' ring work together to create a tight seal in the valve, ensuring the horn makes a clear sound.

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Diaphragm for Horn

Diaphragm is a thin, flexible membrane that vibrates to produce the horn sound when air pushes on it.

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Every 2nd POH

Indicates the components that need to be replaced only during every second Periodic Overhaul.

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3rd POH

Indicates the components that need to be replaced only during every third Periodic Overhaul.

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What are Periodic Overhauls (POHs)?

Periodic Overhauls (POHs) are regular maintenance cycles performed on AC-DC EMUs to ensure their safety and optimal performance. These overhauls involve inspecting, cleaning, and replacing specific components as needed.

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Study Notes

Annexure 2: Must Change Items During POH of AC-DC EMU (Siemens)

  • List of items to change during Preventative Overhaul (POH) of the AC-DC EMU for Siemens
    • Includes items for the air suspension bogies.

Equipment and Items to Replace/Overhaul (Page 1-2)

  • Worm drive hose clips (big and small): For dust excluders; needed change during POH
  • Rubber components for TVSV (Transmission Valve System): Specified make and model required, along with magnet valve assembly modifications for specified equipment type.
  • Rubber components for PRV (Pressure Reducing Valve): Specific part numbers (e.g., TQKA/R-11) are listed in the document
  • Maintenance kits for leveling/duplex check valves: Includes certain make(s) in the specified kits
  • Gaskets for centrifugal dust collectors: Requiring replacement during POH
  • Overhauling kits: For EP unit (Electrical Power) and Brake controller (based on OEM standards) necessary to change during POH.
  • O-rings and springs: For foot-operated horn valves. Needed for POH
  • Diaphragms/overhauling kits: For emergency valves (dead man's valve type)
  • Piston packing/packing rubber: For duplex check valves and release valves of air dryers.
  • Rubber kit of solenoid valve: For the parking brake components.
  • Air drier replacement kit: Necessary item replacement during POH.
  • Piston packing rings: For the parking brake cylinder.
  • Dust excluder: Replace parts as required.
  • Parking Brake Cylinder Rubber Kit: Essential for POH.

Air Suspension (Page 2)

  • TCU (Train Control Unit): Replace cooling fan bearings, buffer batteries, cabinet gasket, and air filters.
  • MMI (Main Maintenance Interface): Replace tail lamp, CCFL, cooling fan, and switches (soft keys).
  • ACU (Auxiliary Control Unit): Replacement of drying agents, cooling fan bearings, power modules, foundation components, internal fans, air filters, and fuses.
  • Driver's cab equipment: Includes Actuator & Switching elements (headlights, blinkers, tail lights, etc.), fuses, DC-DC converters, and switches (MC on/off, pantographic up/down).
  • Master Controller: Sprints, micro-switches, and master controller elements require replacement/inspection.
  • VCB (Vehicle Control Board): Overhauling of AOH, IOH, and POH kits; and the replacement of rubber hose pipes.

AHU (Air Handling Unit) and Battery (Page 3)

  • AHU: Bearing, and air filter replacements.
  • Battery: Replacement of the bearing and the air filters; replacement of battery fuses.

Additional Equipment (Pages 3-4)

  • Contactor with add-on block: Replacement of parts as specified (cab occupation, master controller, CCU, panto, and MC supply); includes items like MR hose pipe, BP hose pipe, bogie hose pipe, parking brake pipe, and leveling valve pipe.

Air Suspension Bogie (Pages 5-6)

  • Panto (Schunk/Stone India): Includes rubber kit (pressure regulator, throttle valve, etc.), flexible shunts, steel cables, rubber bellows, replacement of split pins, yoke assemblies, various bearings, and rubber kits (throttle valve, potentially).
  • Additional items for Panto: Replacement of all split pins, yoke assemblies (bearings 6302), and all other related components (middle frame, upper articulation, push rod bearings).
  • Additional items for equipment (Panto): Replacement of air filters; rubber bellow; steel cables.

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Description

This quiz covers the necessary items to be changed during the Preventative Overhaul (POH) of Siemens AC-DC EMUs. It includes specific components like worm drive hose clips, rubber components for various valves, and maintenance kits. Test your knowledge on the crucial equipment required for the overhaul process.

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