KTG 01-06 Material Receiving & Handling PDF

EMPLOYEE PROFICIENCY PROGRAM (EPP) TRAINING MODULE KITTING MODULE 01-06 : PROCESS KITTING : PROGRAM/PROJECT : ALL PROJECT SKILL/SCOP MATERIAL RECEIVING,HANDLING : &STORAGE AND HOU...

EMPLOYEE PROFICIENCY PROGRAM (EPP) TRAINING MODULE KITTING MODULE 01-06 : PROCESS KITTING : PROGRAM/PROJECT : ALL PROJECT SKILL/SCOP MATERIAL RECEIVING,HANDLING : &STORAGE AND HOURS/UNITS REFERENCE CAP03-002,SOP03-B001,SOP03-204, DOCUMENT ABP 0-1015 : COACH 1. MOHD RIDUAN BIN KAMARUDIN NAME : 2. Learning Outcome To be able :- 1. Inspect process of material receiving from warehouse to kitting 2. Inspect process of handling material and storage material at kitting 3. Inspect calculation of life hours/unit for material log/data at kitting Page 2 TABLE OF CONTENTS Table Of Content No Description Page Reference 1.0 Type of Material Understanding 6~8 CAP03-002, SOP03- 1.1 Definition B001 1.2 Type of direct material 1.3 Understanding type of material 2.0 Material Receiving 10 ~ 13 CAP03-002, SOP03- 2.1 Understanding material condition B001 2.2 Condition prepreg box 2.3 Condition pallet material 2.4 Material documentation 3.0 Material Handling & Storage Understanding 15 ~ 20 CAP03-002, SOP03- 3.1 Raw material conditon B001 3.2 General precoutios 3.3 Material Tracking Form & Material Log 3.4 Handling & Storage Condition 4.0 Material Life Hours/Unit Understanding 22 ~ 24 CAP03-002, SOP03- 4.1 Understanding to material hours B001,SOP03-204 4.2 Type of material manufacturing life span 4.3 Material life hours/unit calculation Page 4 In Process Inspection Process flow TYPE OF MATERIAL TYPE OF MATERIAL 1.1 Definition of Direct Material a) A direct material made up of two or more materials with different chemical and physical properties. b) The materials that used to make the panels are known as direct materials. After curing, direct material will become a panel. Page 7 TYPE OF MATERIAL 1.2 Type of Direct Material Fiberglass Prepreg Carbon fabric Lightning Strike Tedlar Film Non Crimp Fabric (NCF) Honeycomb Core Page 8 TYPE OF MATERIAL 1.3 Understanding Type Of Material There are two (2) type of materials:- 1. Direct Material a) Material that will become part after curing process Example: Carbon Woven, Glass Scrim, etc. 2. Indirect Material b) Material that does not become part after curing process and are only used as supporting material to produce the parts. Example: Breather N10, Bagging Film, etc. Page 9 MATERIAL RECIEVING Material Receiving 2.1 Understanding Material Condition 1. Upon receiving material from Warehouse, Kitting personnel must do visual inspection on boxes of material receive for any damage or opening and ensure the box is supported at both end. 2. Kitting also must ensure there is support end at both end of material and there is no damage at box. *ALERT* If any non-conformance QC should raise NCR and quarantine the material Material have support both end & box no Page 11 damage Material Receiving 2.2 Prepregs Box Must Be Good Condition 1. Upon receiving material from Warehouse, Kitting personnel must do visual inspection on boxes of material receive for any damage or opening and ensure the box is supported at both end. Good condition of box No good condition box Page 12 Material Receiving 2.3 Pallet Must Be Good Condition 1. Kitting quality personnel also required to check pallets being used to support the box are in good condition. Where needed, a new pallet for the box needs to be change by warehouse personnel if required. Good condition of pallets No good condition pallets Page 13 Material Receiving 2.4 Understanding Material Documentation 1. Ensure the materials received are accompanied with Serviceable Tag and Material Log. 2. Ensure all information stated in Serviceable Tag and Material Log is correct especially expiry date. Page 14  MATERIAL HANDLING & STORAGE Handling and Storage 3.1 All raw materials must be :- 1. In a good condition (Plastic is sealed properly, plastic is not punctured and/or torn). 2. Have at least 1 desiccant inside kit bag packaging. 3. Kitted bag was not Folded or creased. 4. All roll materials must have support end. 5. Have material traceability (Material log, Material data). 6. Materials has not reached the expiration date. 7. When removed from cold storage, the material must remain sealed until it reaches ambient temperature (i.e : such no condensation forms on the outside of the bag when wiped). Page 17 Handling and Storag 3.2 General PRECAUTIOUS of Material Handling and Storage 1. All serviceable material must have Material Log and Serviceable Tag. 2. When removed from cold storage, the material must remain sealed until it reaches ambient temperature (i.e. : such no condensation forms on the outside of the bag when wiped). 3. All kitted material that is not for immediate use in the layup operation shall be placed into a bag with at least one desiccant. The bag shall be sealed. 4. Kitting personnel must ensure all kitted material must be properly stored and use proper regulator or table (not folded or hanging). 5. Where kits are to be used at a later date, with consideration of the out time remaining, the kits shall be kept in the freezer until required for use. Page 18 CAP03-002 Kitting Material Preparation procedure Handling and Storage 3.3 Understanding On Material Tracking Form And Material Log 1. All serviceable roll material must have Material Log and Serviceable Tag. 2. All box must attach with Material Tracking Form (MTF), Material Log and Serviceable Tag. Page 20 Handling and Storage 3.4 Material Handling & Storage Condition 1. Gloves are worn during handling material (direct contact). Page 21 MATERIAL LIFE HOURS/UNITS Material Life Control 4.1 Understanding Material Hours According To Related a) Shelf Life - Length of time of material can be stored under specific environment condition without failure to meet specification b) Out Time - Time the material retains its physical and mechanical properties when exposed to temperature higher than allowed specification Page 23 Material Life Control 4.2 Understanding Type Of Material Manufacturing Life Span AIRBUS PROJECT BOEING & COLLINS PROJECT 1. Remaining Out Life (ROL) 1. Handling Life (HL) a) Allowable time that perishable material a) The time accumulated for a given material may accumulate out of cold storage before between instances from which the material curing have been removed from storage until it is formed to final contour. 2. Tack Life (TL) 2. Mechanical Life (ML) a) The maximum time at normal work b) The time accumulated for a given material conditions as specified in relevant Material between instances from which the material Specification, that the material have have been removed from storage until the sufficient tack to be used for autoclave cure is initiated. manufacturing. It is included in work life. 3. Work Life (WL) a) The maximum time at normal work conditions as specified in the relevant Material Specification that the material can be used for manufacturing. Page 24 Material Life Control 4.3 Material Life Hours Calculation Understanding AIRBUS BOEING & COLLINS PROJECT PROJECT 1. Remaining Out Life , Tack Life and 1. Handling Life And Mechanical Life Work Life measured by Hours and measured by Units and use use Deduction operation Accumulative operation 2. Remaining Out Life , Tack Life and 2. Handling Life and Mechanical Life Work Life are for Airbus Project are for Boeing & Collins Project only only Page 25  THANK YOU COMPOSITES TECHNOLOGY RESEARCH MALAYSIA SDN. BHD. 199001016456 (208125-X) CTRM AERO COMPOSITES SDN. BHD. 199401026022 (311703-P) CTRM COMPOSITES ENGINEERING SDN. BHD. 199401036495 (322177-V) CTRM TESTING LABORATORY SDN. BHD. 201001005314 (889931-A) https:// CTRM Aero Composites