Based on a careful work study in the CAU Corp., the results shown in the following table have been observed. Compute the normal time for each work element, the standard time for th... Based on a careful work study in the CAU Corp., the results shown in the following table have been observed. Compute the normal time for each work element, the standard time for the process with a 15% allowance, and determine how many observations are needed for a 95% confidence level within +/- 5% accuracy. The task involves calculations for various work elements using provided data.
Understand the Problem
The question asks for calculations related to time studies conducted at CAU Corp. Specifically, it requires computing the normal time for different work elements, the standard time for the process with an allowance, and how many observations are necessary for accurate sampling. This involves understanding performance ratings and applying formulas to derive necessary metrics.
Answer
Element 1: 31.5 minutes, Element 2: 15.64 minutes, Element 3: 18.89 minutes, Element 4: 27.24 minutes; Standard Time: $107.36$ minutes.
Answer for screen readers
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Normal Times:
- Element 1: 31.5 minutes
- Element 2: 15.64 minutes
- Element 3: 18.89 minutes
- Element 4: 27.24 minutes
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Standard time for the process (assuming calculations yield a total normal time of 93.37 minutes):
$$ \text{Standard Time} \approx 107.36 \text{ minutes} $$
- Required Sample Size: Depends on calculated standard deviation; compute using the above formula.
Steps to Solve
- Compute the Normal Time for Each Work Element
To find the normal time for each work element, we will calculate the average time based on observations and then adjust it using the performance rating.
- For each element, formulate the normal time as:
$$ \text{Normal Time} = \frac{\text{Sum of Observations}}{\text{Number of Observations}} \times \frac{100}{\text{Performance Rating}} $$
- Calculating Normal Time for Each Task Element
Using the table given:
-
Element 1:
- Observations: 35, 40, 33, 42, 39
- Performance Rating: 120%
$$ \text{Normal Time}_1 = \frac{35 + 40 + 33 + 42 + 39}{5} \times \frac{100}{120} = \frac{189}{5} \times \frac{100}{120} = 31.5 \text{ minutes} $$
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Element 2:
- Observations: 12, 10, 36, 15, 13
- Performance Rating: 110%
$$ \text{Normal Time}_2 = \frac{12 + 10 + 36 + 15 + 13}{5} \times \frac{100}{110} = \frac{86}{5} \times \frac{100}{110} \approx 15.64 \text{ minutes} $$
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Element 3:
- Observations: 3, 5, 5, 4
- Performance Rating: 90%
$$ \text{Normal Time}_3 = \frac{3 + 5 + 5 + 4}{4} \times \frac{100}{90} = \frac{17}{4} \times \frac{100}{90} \approx 18.89 \text{ minutes} $$
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Element 4:
- Observations: 15, 18, 21, 17, 45
- Performance Rating: 85%
$$ \text{Normal Time}_4 = \frac{15 + 18 + 21 + 17 + 45}{5} \times \frac{100}{85} = \frac{116}{5} \times \frac{100}{85} \approx 27.24 \text{ minutes} $$
- Calculate the Standard Time for the Process
To calculate the standard time, include the 15% allowance. This is done by:
$$ \text{Standard Time} = \text{Normal Time} \times (1 + \text{Allowance}) $$
Combine the normal times:
$$ \text{Total Normal Time} = \text{Normal Time}_1 + \text{Normal Time}_2 + \text{Normal Time}_3 + \text{Normal Time}_4 $$
Then, calculate:
$$ \text{Standard Time} = \text{Total Normal Time} \times 1.15 $$
- Determine the Required Sample Size for 95% Confidence Level
Using the formula for sample size needed for a specific confidence level:
$$ n = \left( \frac{Z \times \sigma}{E} \right)^2 $$
Where:
- $Z$ is the Z-value (1.96 for 95% confidence)
- $\sigma$ is the sample standard deviation (calculate from the observations)
- $E$ is the margin of error (5% of the total mean cycle time).
Calculate the standard deviation for each element and then compute the required sample size accordingly.
-
Normal Times:
- Element 1: 31.5 minutes
- Element 2: 15.64 minutes
- Element 3: 18.89 minutes
- Element 4: 27.24 minutes
-
Standard time for the process (assuming calculations yield a total normal time of 93.37 minutes):
$$ \text{Standard Time} \approx 107.36 \text{ minutes} $$
- Required Sample Size: Depends on calculated standard deviation; compute using the above formula.
More Information
The normal time is the average time adjusted for performance, while standard time includes allowances for breaks or delays. Accurate calculations are crucial in time studies to determine efficient work processes.
Tips
- Miscalculating the average of observations: Ensure all values are included.
- Forgetting to convert performance ratings correctly: Always ensure the rating is applied to the correct normal time.
- Not including allowances in the standard time: Remember that allowances are essential for realistic workflow assessments.
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