Welding Procedures and Quality in Petrochemical Industry
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Questions and Answers

What is the purpose of a Welder Performance Qualification Record (WPQR)?

The WPQR certifies that a welder possesses the necessary experience and knowledge to perform the specifications of a particular weld procedure by combining the information of the WPS and adding the test results.

What is the role of a procedure qualification plate in the WPS qualification process?

A procedure qualification plate is welded to the code requirements and actual test parameters are recorded at the time of welding to ensure the WPS was being followed.

What types of tests are typically included in the WPQR?

The tests typically include X-Ray examinations, ultrasonic examinations, tensile testing, bend testing, and when required, impact testing.

How is a welder's qualification determined by MES?

<p>MES conducts destructive and non-destructive tests on a weld coupon provided by the welder to determine whether the welder is capable of producing a good weld quality using the welding processes, materials, and prescribed procedures.</p> Signup and view all the answers

What is a Welder Performance Qualification (WPQ)?

<p>A Welder Performance Qualification (WPQ) is a test certificate that shows whether a welder possesses the necessary experience and knowledge to perform the specifications of a particular weld procedure.</p> Signup and view all the answers

What is the correct technique to restart a bead in the SMAW process?

<p>Strike the arc, move the electrode to the crown of the crater, then resume forward travel.</p> Signup and view all the answers

What should be done if the electrode sticks to the work piece in SMAW?

<p>Use a quick twist to free it.</p> Signup and view all the answers

How can you tell if an electrode was lifted too high in the arc starting process?

<p>The arc goes out.</p> Signup and view all the answers

What is the purpose of using a quick twist in SMAW?

<p>To free the electrode if it sticks to the workpiece.</p> Signup and view all the answers

Why is it important to fill the crater at the end of a weld in SMAW?

<p>To prevent weld cracking.</p> Signup and view all the answers

For wide groove weld joints or bridging across gaps, which type of bead works better?

<p>Weave bead</p> Signup and view all the answers

When using weave patterns during welding, what should be the maximum width of the weave?

<p>2 ½ times the diameter of the electrode</p> Signup and view all the answers

What type of movement is characteristic of a stringer bead?

<p>Steady movement along seam</p> Signup and view all the answers

In vertical progression welding, what benefit does moving upwards provide?

<p>Deeper penetration</p> Signup and view all the answers

When positioning the electrode holder for welding, what angle is recommended?

<p>90 degrees or slightly up</p> Signup and view all the answers

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