Weaving Mechanisms Quiz
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Questions and Answers

What is the primary function of the picking stick in the picking mechanism on a loom?

  • To regulate the speed of the motor
  • To transmit motion to the shuttle (correct)
  • To adjust the tension of the yarn
  • To support the weight of the loom
  • What impact does the constraint of the picker moving in a straight line have?

  • It improves energy efficiency significantly
  • It reduces the maximum speed of the loom
  • It increases energy expenditure (correct)
  • It enhances the picking strength uniformly
  • Which of the following actions can increase PPM (picks per minute) in a loom?

  • Decreasing the length of the stroke of the picking tappet (correct)
  • Moving the cone stud farther from the picking tappet
  • Positioning the picking arm away from the center of the loom
  • Increasing the size of the picking shaft
  • What is one disadvantage of the over picking mechanism?

    <p>It occupies significant space on the loom (B)</p> Signup and view all the answers

    How is under picking controlled in the loom mechanism?

    <p>Through a fixed picking cam on the bottom shaft (B)</p> Signup and view all the answers

    What does the position of the picking arm influence in the loom operation?

    <p>The effectiveness of the shuttle movement (A)</p> Signup and view all the answers

    What role does the spindle play in the over picking mechanism?

    <p>It is essential for the operation of the picking mechanism (C)</p> Signup and view all the answers

    What is the primary function of the clip on the shuttle?

    <p>To hold the pirn securely (A)</p> Signup and view all the answers

    Why has the over picking mechanism become obsolete?

    <p>It is only effective at slow speeds (C)</p> Signup and view all the answers

    What material is often used to line the inner walls of the shuttle to minimize friction?

    <p>Fur or bristles (A)</p> Signup and view all the answers

    How does the picking unit in an over picking mechanism operate?

    <p>It is operated by a picking cam on the bottom shaft (B)</p> Signup and view all the answers

    What is the purpose of the shuttle eye on the shuttle?

    <p>To allow the weft yarn to be removed (D)</p> Signup and view all the answers

    What mechanism is responsible for the shuttle's flight across the loom?

    <p>Picking stick (A)</p> Signup and view all the answers

    What must be aligned for the correct flight of the shuttle?

    <p>Shuttle boxes, picking sticks, and race board (B)</p> Signup and view all the answers

    What is the typical weight range of a shuttle?

    <p>14 - 17 ounces (C)</p> Signup and view all the answers

    In which shuttle picking mechanism is the unit positioned below the loom?

    <p>Under picking (C)</p> Signup and view all the answers

    What is one advantage of shuttle picking in weaving?

    <p>It produces automatic selvedges without external devices. (D)</p> Signup and view all the answers

    Which of the following is a limitation of shuttle picking?

    <p>It requires a larger shed for satisfactory picking. (A)</p> Signup and view all the answers

    Why is the pirn important in shuttle weaving?

    <p>It protects the weft yarn from dirt and dust. (B)</p> Signup and view all the answers

    What is a consequence of the limited size of the pirn in shuttle weaving?

    <p>Higher costs and time for weft preparation. (C)</p> Signup and view all the answers

    What is a unique characteristic of the noise produced during shuttle picking?

    <p>It can reach levels of 105 decibels. (C)</p> Signup and view all the answers

    What kind of energy impact does shuttle picking have on the loom?

    <p>It consumes about half of the loom's power for picking. (B)</p> Signup and view all the answers

    What safety hazard is associated with shuttle picking?

    <p>The shuttle flying off the loom can cause injuries. (A)</p> Signup and view all the answers

    What impact does shuttle picking have on the twist of the yarn?

    <p>It leads to changes in the twist as yarn is withdrawn. (D)</p> Signup and view all the answers

    What is a primary reason for the higher speed of projectiles compared to shuttles?

    <p>Projectiles have less mass. (B)</p> Signup and view all the answers

    What weight range do projectiles typically fall within?

    <p>34 - 40 gms. (C)</p> Signup and view all the answers

    Which material is K3 type projectile made from?

    <p>Carbon composite (D)</p> Signup and view all the answers

    What role does the weft brake play in projectile weaving mechanisms?

    <p>To reduce the speed of the weft yarn. (A)</p> Signup and view all the answers

    How many tuck-in needles are required per width of cloth?

    <p>Two (B)</p> Signup and view all the answers

    What is indicated by the term 'supply package' in projectile weaving?

    <p>A type of weft yarn storage. (A)</p> Signup and view all the answers

    What is the function of the projectile feeder gripper?

    <p>To transfer the weft yarn to the gripper jaws. (D)</p> Signup and view all the answers

    What aspect determines the number of weft brakes needed?

    <p>The number of weft colours. (B)</p> Signup and view all the answers

    What is the primary function of the weft clamp during the picking process?

    <p>To loosen its hold before inserting the weft yarn (D)</p> Signup and view all the answers

    How does the initial water-jet function during the yarn insertion phase?

    <p>It straightens the residual small piece of weft (B)</p> Signup and view all the answers

    What mechanism is used to check for the presence of the weft yarn after it exits the shed?

    <p>Infrared sensor (B)</p> Signup and view all the answers

    Which component is responsible for cutting the weft yarn after it has been inserted?

    <p>Right-handed thermal knife (B)</p> Signup and view all the answers

    What governs the opening time of the clamp during the weft yarn insertion?

    <p>Reed width and loom running speed (A)</p> Signup and view all the answers

    What is the defined action called when the pump begins the process of water supply and suction?

    <p>Guide angle (B)</p> Signup and view all the answers

    What is the maximum number of weft colors that can be inserted using the weft mixer?

    <p>Two (B)</p> Signup and view all the answers

    In rapier picking, what connects the rapiers to the picking mechanism?

    <p>Rigid wall and flexible tape (D)</p> Signup and view all the answers

    What is the primary function of the main nozzle in a water-jet loom?

    <p>To release water pressure (A)</p> Signup and view all the answers

    What is the maximum speed that water-jet machines can achieve in picks per minute?

    <p>2,000 metres (B)</p> Signup and view all the answers

    Which part of the water-jet loom is responsible for cutting the weft yarn?

    <p>Thermal device (A)</p> Signup and view all the answers

    How much water is required for each weft yarn in a water-jet loom?

    <p>Less than 2.0 cm3 (A)</p> Signup and view all the answers

    What role does the accumulator play in a water-jet loom?

    <p>It winds the reserve length of pick (B)</p> Signup and view all the answers

    What is one characteristic of water-jet machines in comparison to other types of machines?

    <p>High insertion performance (D)</p> Signup and view all the answers

    Which component is used to hold the tip of the weft yarn in a water-jet loom?

    <p>Weft clamper (A)</p> Signup and view all the answers

    Which statement about water-jet machines is incorrect?

    <p>They have limited importance in East Asia (A)</p> Signup and view all the answers

    Flashcards

    Shuttle Loom Picking Unit

    A component on a shuttle loom responsible for placing the weft yarn. Located on both sides of the loom, each unit works after every 2 picks, driven by a bottom shaft.

    Shuttle Design

    A rectangular wooden shuttle with tapered sides for easy entry, a hollow body holding a pirn (yarn package), a clip for securely holding the pirn and an eye for yarn removal.

    Shuttle Picking Mechanism

    The system responsible for moving the shuttle back and forth across the loom.

    Shuttle Picking Types

    Two types of methods used for placing yarn in weaving: "over" and "under".

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    Over Picking

    The picking mechanism positioned above the loom.

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    Under Picking

    The picking mechanism positioned below the loom.

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    Picking Cam

    A component on the bottom shaft that controls the picking action. Directly driven from a motor.

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    Shuttle Box and Race Board

    The shuttle box, located on both sides of the loom, collects the shuttle after the picking motion; the race board is a wooden guide over which the shuttle travels

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    Selvedge creation in shuttle weaving

    Shuttle picking automatically creates selvedges without an external device.

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    Shuttle's weft versatility

    Shuttles can carry various weft yarns like plain, fancy, thick, or thin, making them adaptable for different fabrics.

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    Weft yarn protection

    Shuttles protect the weft yarn from dust, dirt, and lint by storing the yarn within a pirn.

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    Shuttle picking's cost advantage

    Shuttle picking is cost-effective, especially when producing diverse fabrics on the same loom.

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    Shuttle picking's weft capacity limitation

    Shuttles have a limited capacity for weft yarn, meaning frequent yarn replenishment is needed.

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    Shuttle picking's shed requirement

    Shuttle picking necessitates a larger shed due to the shuttle's size, putting more strain on the warp yarns.

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    Shuttle picking's noise level

    Shuttle picking generates significant noise, with weaving sheds reaching 105 decibels.

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    Shuttle picking's safety hazard

    Shuttle picking poses a safety risk due to the high speed at which the shuttles travel, potentially causing injuries or deaths.

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    Picking Stick

    A part connected to a shuttle in picking mechanisms, responsible for transmitting motion to the shuttle.

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    Picking Strap

    A flexible belt made of leather or polymer that connects the picking stick to the picker.

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    Picker

    The part directly attached to the shuttle, moves the shuttle via the picking strap.

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    Spindle

    A component in over picking that restricts the picker to a straight path, reducing energy efficiency.

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    Why is Over Picking Obsolete?

    Over picking is outdated because it's only suitable for slow speeds, takes up space, requires oiling that stains fabric, and is not compatible with automatic shuttle looms.

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    Projectile Speed

    The speed at which a projectile travels in a projectile loom, typically much faster than a shuttle loom due to the projectile's lighter weight.

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    Projectile Weight

    The weight of a projectile in a projectile loom is significantly less than a shuttle, typically ranging from 34 to 40 grams.

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    Projectile Material

    Projectiles can be made of steel or carbon composite materials. Steel projectiles are classified as D1, D12, and D2, while carbon composite projectiles are classified as K3.

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    K3 Projectile

    A type of projectile made from carbon composite material, primarily used for weaving delicate fabrics.

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    Weft Package

    The container holding the weft yarn in a projectile loom, typically a cone or cheese form, with varying weights depending on the yarn count.

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    Pre-winder Function

    A component in a projectile loom that draws weft yarn from the package and winds it onto a drum, storing a length of yarn sufficient for 2-3 picks.

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    Weft Brake Purpose

    A component that slows down the weft yarn speed, acting like a brake, ensuring controlled yarn delivery to the projectile.

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    Weft Tensioner Role

    A component that provides the required tension to the weft yarn, ensuring consistent yarn delivery and weave quality.

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    Water-jet Loom

    A weaving machine that uses a high-pressure water jet to project weft yarn across the warp, creating fabric. It is known for its high speed, low energy consumption, and ability to weave a variety of fabrics.

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    Water-jet Loom Function

    A water jet, propelled with force, carries a weft yarn across the shed (the gap between warp yarns). The force of the water is sufficient to move the yarn despite a large shed width.

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    Water-jet Loom Components

    Major components include the main nozzle, accumulator, tension regulator, weft clamp, leno mechanism, front roller, cone, pump, container, cam, selvedge cones, leno heald eye, clamping device, thermal device, heald frames, and cloth roll.

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    Accumulator

    A device in a water-jet loom that stores and controls the length of weft yarn being fed to the weaving process.

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    Tension Regulator

    A component in a water-jet loom that maintains consistent tension on the weft yarn, ensuring even weaving.

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    Weft Clamp

    A clamp that holds the tip of the weft yarn before it is projected by the water jet.

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    Leno Mechanism

    A mechanism in a water-jet loom that creates selvedge (the edge of the fabric) using leno yarns, giving it a specific structure and strength.

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    Thermal Device

    A device that uses heat to cut the weft yarn after the weaving process, creating a clean finish.

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    Water Jet Picking

    A weaving method that uses a high-pressure water jet to propel the weft yarn through the shed (openings between warp yarns).

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    Weft Clamp's Role

    The weft clamp loosens its grip on the weft yarn to allow the water jet to pick it up and insert it into the shed.

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    Thermal Knives in Water Jet

    Thermal knives are used in water-jet weaving to cut the weft yarn, ensuring a clean finish.

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    Guide Angle

    The initial phase of water-jet picking where the water jet straightens the residual weft before launching it through the shed.

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    Flight Angle

    The path the weft yarn takes as it travels through the shed during water jet picking.

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    Rapier Picking Definition

    A weaving method where rapiers (thin, flexible needles) are used to carry the weft yarn through the shed.

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    Rapier Components

    Rapiers used in rapier picking are attached to a rigid wall and a flexible tape for movement.

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    Study Notes

    Weaving Mechanisms

    • Picking is the process of interlacing weft yarns through the warp shed.
    • Picking speed (picks/min) is related to loom width; wider looms have a lower picking speed.
    • Different picking methods exist: shuttle looms (300 picks/min), projectile looms (1500 picks/min), air-jet looms (1500 picks/min), rapier looms (700 picks/min) and water-jet looms (1000 picks/min).
    • Picking types classified into shuttle, shuttle-less and fluid: Solid (e.g., Rapier, Projectile), Fluid (e.g., Water Jet, Air Jet).
    • Loom timing is the relative sequence of loom motions, expressed by crank angular position.
    • Different loom motions are detailed (e.g., Shedding, Picking and Checking, Shedding for early and late shedding).
    • Shuttle picking involves a rectangular wooden shuttle, with a pirn for weft yarn insertion. It is pushed from one side of the loom to the other to feed weft yarn.
    • Shuttle picking is classified into Over and Under
    • Shuttle boxes, and picking sticks, are essential for proper shuttle function.

    Loom Timing

    • Loom timing is the relative sequence of various primary and secondary motions expressed in terms of angular positions of the loom crank.
    • A loom timing diagram illustrates the sequence of events in a shuttle loom.

    Shuttle Picking

    • Shuttle looms use a shuttle to carry the weft yarn through the shed.
    • The shuttle is a rectangular piece of wood with tapered ends for easy passage through the shed.
    • Pickers and shuttle are integral for this process.

    Shuttle-Less Picking

    • Shuttle-less looms use methods other than shuttles to insert the weft.
    • Shuttle-less methods include projectile, air jet, and rapier picking.
    • Projectile looms, air-jet looms, water-jet looms, and rapier looms are detailed.

    Projectile Picking

    • Projectile picking is a method of inserting weft yarn into the shed with a projectile.
    • Features include low power consumption, up to 6 multi-colour pick insertion, and wider loom widths.
    • Projectile looms have characteristics and disadvantages.
    • Projectile picking mechanism and parts are detailed.

    Air-Jet Picking

    • Air-jet picking involves inserting weft yarn using an air stream.
    • Parts include the various air tanks, valves, and pressure control unit.

    Water-Jet Picking

    • Water-jet picking utilizes a water stream to insert the weft yarn into the shed.
    • Water-jet looms have parts detailed to explain working mechanism.

    Rapier Picking

    • Rapier picking uses rapiers to carry the weft.
    • Rapier looms vary in types, but all use rapiers.
    • Single and Double rapier picking methods are detailed.
    • Types of rapiers are detailed (e.g., Rigid, Gabler, Flexible, and Dewas).

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    Test your knowledge on various weaving mechanisms and techniques. This quiz covers the picking process, different loom types, and their respective speeds. Understand the fundamental mechanics involved in weaving fabrics using different methods and technologies.

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