Weaving Mechanisms Quiz
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Questions and Answers

What is the main function of the warp yarns passing through the 1st heald frame?

The warp yarns passing through the 1st heald frame form the bottom shed line.

Explain how the reversing mechanism contributes to shedding in the weaving process.

The reversing mechanism allows the 1st frame to move up while the 2nd frame moves down, enabling continuous shedding.

What defines positive tappet shedding?

Positive tappet shedding is defined as shedding where heald frames are raised and lowered by double cams.

Describe the role of the tappet shaft in positive tappet shedding.

<p>The tappet shaft provides the drive for the double cams that raise and lower the heald frames during the shedding operation.</p> Signup and view all the answers

How does the rotary motion of double cams affect the heald frames?

<p>The rotary motion of double cams is converted into up and down motion of the heald frames.</p> Signup and view all the answers

What is the purpose of the clamp screw in the mechanism described?

<p>The clamp screw is used for the adjustment of the fork lever by moving it up and down.</p> Signup and view all the answers

Explain the sequence of movements when the lower cam presses the treadle roller.

<p>When the lower cam presses the treadle roller, the treadle lever moves toward the loom side, lowering the heald frame.</p> Signup and view all the answers

What happens to the heald frames when the upper cam presses the upper treadle roller?

<p>The upper cam pressing the upper treadle roller causes the heald frames to move upwards.</p> Signup and view all the answers

How does the fork lever affect the shed opening?

<p>Moving the fork lever upward increases the shed opening, while moving it downward decreases it.</p> Signup and view all the answers

What is one advantage of the dobby shedding mechanism compared to crank shedding?

<p>Dobby shedding allows for a variety of weave designs to be produced more easily than crank shedding.</p> Signup and view all the answers

What impact does the length of link rods have on shed height?

<p>Increasing the length of link rods raises the shed height, while decreasing it lowers the shed height.</p> Signup and view all the answers

Why might dobby shedding be considered more complex than crank or cam systems?

<p>Dobby shedding involves more intricate mechanisms and settings, making it more complicated to operate and maintain.</p> Signup and view all the answers

What is the advantage of having no limit on the number of picks per repeat in dobby shedding?

<p>It allows for the creation of intricate weave designs with continuous patterns without restrictions.</p> Signup and view all the answers

What is a common installation position for dobby mechanisms in water jet looms?

<p>In water jet looms, dobbies are mounted in the upper position to avoid contact with water.</p> Signup and view all the answers

Describe the maintenance cost of dobby shedding mechanisms.

<p>Dobby shedding mechanisms typically incur higher initial and maintenance costs compared to simpler shedding systems.</p> Signup and view all the answers

What is one potential disadvantage of using a dobby shedding loom?

<p>Dobby shedding looms tend to operate slower than crank and tappet/cam shedding systems.</p> Signup and view all the answers

What effect does increasing the number of cams have on the force (R) in the system?

<p>Increasing the number of cams raises the force (R) in the system.</p> Signup and view all the answers

What is the maximum number of cams that can be installed on a counter shaft to avoid excessive force?

<p>The maximum number of cams that can be installed is between 8 and 12.</p> Signup and view all the answers

Define negative tappet shedding.

<p>Negative tappet shedding occurs when heald frames are lowered by single cams and returned by external devices like springs.</p> Signup and view all the answers

In positive tappet shedding, how are the heald frames manipulated?

<p>Heald frames are raised and lowered by double cams.</p> Signup and view all the answers

What role does the reversing media play in the tappet shedding mechanism?

<p>Reversing media, such as springs or pulleys, returns the frames to their original position.</p> Signup and view all the answers

Describe the construction of the treadle lever in the negative tappet shedding mechanism.

<p>The treadle lever has one end as a fulcrum connected to point 'F' and the other end linked to the bottom of the heald frames via a connecting rod.</p> Signup and view all the answers

What happens to the heald frames when the tappet cam presses the treadle lever?

<p>When the tappet cam presses the treadle lever, the connected heald frame moves down while another frame rises due to the reversing mechanism.</p> Signup and view all the answers

Explain how the rotary motion of tappet cams affects the heald frames.

<p>The rotary motion of tappet cams is converted into the up and down motion of heald frames.</p> Signup and view all the answers

What are the two main categories of dobbies based on the selection method?

<p>Mechanical Dobbies and Electronic Dobbies.</p> Signup and view all the answers

Name the three principal mechanisms that constitute every dobby shedding mechanism.

<p>Drive Mechanism, Selection Mechanism, and Lifting Mechanism.</p> Signup and view all the answers

How does the selection mechanism determine the lift of a heald frame in a dobby?

<p>It checks the weave design information from the punched card, pegged lattice, or electronic means.</p> Signup and view all the answers

What differentiates the Keighley Double Lift Negative (KDLN) Dobby from other dobbies?

<p>It has two working knives, two hooks, and two feelers for each heald frame, allowing it to select two picks at a time.</p> Signup and view all the answers

Describe Case 4 in the selection mechanism for a dobby.

<p>Case 4 occurs when there are pegs for both Feelers (F1 and F2).</p> Signup and view all the answers

In the context of dobby mechanisms, what is the function of the lifting mechanism?

<p>The lifting mechanism operates the lifting and lowering of the heald frames.</p> Signup and view all the answers

What is the role of the drive mechanism in a dobby?

<p>The drive mechanism provides the necessary motion through either reciprocating knives or rotary components/cams.</p> Signup and view all the answers

How does the selection mechanism transmit motion to the lifting mechanism?

<p>It transmits motion based on the weave design information it receives.</p> Signup and view all the answers

What advantage do positive dobbies have over negative dobbies in terms of speed control?

<p>Positive dobbies can run safely at higher speeds due to better control of the shedding mechanism.</p> Signup and view all the answers

Describe the type of mechanism used in the Knowles Single Lift Positive (KSLP) Dobby.

<p>The KSLP Dobby employs a single acting or single lift mechanism, which performs shedding after every pick.</p> Signup and view all the answers

What role do the cylinders C1 and C2 play in the operation of the Knowles Dobby?

<p>Cylinders C1 and C2 drive the vibrator gear, enabling the movement of the heald frames during shedding.</p> Signup and view all the answers

Explain the initial position of the vibrator gear in the Knowles Dobby mechanism.

<p>At the initial position, the vibrator gear is down with a one-tooth gap at the top and a three-tooth gap at the bottom.</p> Signup and view all the answers

How does the selection mechanism influence the lifting of the heald frame in the Knowles Dobby?

<p>The selection mechanism determines whether to lift a heald frame based on the positioning of the vibrator gear.</p> Signup and view all the answers

What unique feature do the cylinder gears C1 and C2 have regarding their design?

<p>Both cylinder gears have teeth on only half of their circumference, with the other half left blank.</p> Signup and view all the answers

In the context of the Knowles Dobby, how do the rotational directions of C1 and C2 differ?

<p>Cylinder C1 is rotated clockwise, while cylinder C2 is driven counterclockwise.</p> Signup and view all the answers

What is the significance of the gaps left on the circumferences of the vibrator gear and cylinder gears?

<p>The gaps on the gears ensure that the drive mechanism functions correctly by providing necessary clearance.</p> Signup and view all the answers

What is the primary difference between rotary dobbies and traditional shedding mechanisms?

<p>Rotary dobbies use rotary elements with cam units instead of reciprocating knives, allowing for different shedding methods.</p> Signup and view all the answers

List the four main components of a cam unit in a rotary dobby mechanism.

<p>The components are the cam itself, ball bearings, coupling ring, and moveable key.</p> Signup and view all the answers

How does an electronic rotary dobby differ from a mechanical rotary dobby?

<p>An electronic rotary dobby uses solenoids or electromagnets for movement, while a mechanical dobby relies on physical ratchets.</p> Signup and view all the answers

What is the function of the moveable key in the rotary dobby mechanism?

<p>The moveable key engages with the coupling ring to enable the transfer of rotation necessary for lifting the heald frames.</p> Signup and view all the answers

Who invented the Jacquard shedding mechanism and in what year?

<p>Joseph Marie Jacquard invented the Jacquard shedding mechanism in 1801.</p> Signup and view all the answers

What types of shedding mechanisms are mentioned apart from Jacquard shedding?

<p>Crank shedding, tappet shedding, and dobby shedding are other types of shedding mechanisms.</p> Signup and view all the answers

Explain the role of the microprocessor in an electronic rotary dobby.

<p>The microprocessor reads the weaving design and signals the solenoids to lift the frame as required.</p> Signup and view all the answers

What mechanism moves the moveable key in an electronic rotary dobby?

<p>In an electronic rotary dobby, the ratchet is moved by solenoids controlled by electrical signals.</p> Signup and view all the answers

Flashcards

Cam Contour Slope and Force

As the slope of a cam's contour increases, the force required also increases. To avoid excessive force, the maximum cam contour should be minimized.

Maximum Cam Count

Due to increased force and wear issues, practical cam systems usually have no more than 8-12 cams per shaft.

Negative Tappet Shedding

Heald frames are moved up or down by the cam, and then returned to their original position by external devices (like springs).

Positive Tappet Shedding

Heald frames are raised and lowered directly by double cams.

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Reversing Media

The mechanism (springs, pulleys, etc.) that returns the heald frames to their starting positions.

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Negative Shedding Drive

Negative shedding mechanisms are powered by the bottom shaft.

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Tappet Cam Function

The rotary motion of tappet cams is transformed into the up-and-down motion of heald frames.

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Treadle Lever Mechanism

A lever system that connects to the heald frames and is activated by a roller or bowl connected to the tappet cam.

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Double Cams

Two cams mounted on a shaft used to move heald frames in a weaving machine.

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Treadle Lever

A lever that connects to double cams and moves heald frames up and down.

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Heald Frame Movement

The upward and downward motion of heald frames to create the shedding pattern in weaving.

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Shedding

The process of opening and closing the shed (space between warp yarns) to allow passage of the weft yarn in weaving.

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Warp Yarns

The longitudinal yarns running from the top to the bottom of the textile.

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Weft Yarn

The yarn that is woven across the warp yarns to create the fabric.

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Tappet Shaft

The shaft that rotates, driving the double cams in positive tappet shedding.

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Shed Opening

Adjusting the fork lever with a clamp screw changes the opening of the shed.

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Shed Height

Increasing the length of link rods with a lock screw adjusts the shed's height.

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Dobby Shedding

A versatile shedding method, common for 12-32 heald frames, enabling many patterns.

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Dobby Shedding mounting position

Dobbies are typically mounted at the bottom, except in water jet looms where they are mounted at the top.

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Dobby Shedding Flexibility

Dobby shedding can create a virtually unlimited number of picks in a pattern repeat.

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Dobby Shedding Advantages

Easy pattern changes, variety in designs, and unlimited picks per pattern repeat.

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Dobby Shedding Disadvantages

More complex mechanisms, higher initial costs, higher maintenance cost,and slower operation than other methods.

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Weaving Mechanisms

The mechanical components in a loom (like shafts, levers, frames), that manage shed openings and pattern changes.

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Dobby Classification

Dobbies are categorized based on their selection method: mechanical (using pegs or cards) and electronic.

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Mechanical Dobby

A type of dobby that uses mechanical methods (pegs or punched cards) to select which threads to lift.

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Electronic Dobby

A type of dobby that uses electronic control systems to select lifting threads.

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Dobby Shedding Mechanism

The mechanism in a dobby that controls warp thread lifting in weaving, consisting of drive, selection, and lifting components.

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Keighley Dobby

A type of double lift negative dobby, which is a standard for modern double lift mechanisms.

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Selection Mechanism (Dobby)

The part of the dobby that determines which warp threads to lift on each pick (or cycle).

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Double Lift Negative (DLN)

Dobby design that lifts threads in pairs in a process.

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Punch Card (Dobby)

A punched card used to program the exact patterns for lifting and lowering warp threads in dobby mechanisms.

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Positive Dobby Shedding

A type of dobby shedding where the heald frames are moved directly up and down by the dobby mechanism, eliminating the need for spring reversing motions.

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Knowles Dobby

An early type of positive rotary dobby mechanism that is no longer used due to its single-acting nature.

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KSLP Dobby

Short for Knowles Single Lift Positive Dobby, a single-acting dobby that lifts the heald frames after every pick.

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Vibrator Gear

A gear in a Knowles dobby that is connected to the heald frames and rotates to drive the shedding mechanism.

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Cylinder Gears

Two gears in a Knowles dobby (C1 and C2) that rotate in opposite directions to drive the vibrator gear.

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Teeth Gap

An area on the circumference of the vibrator gear and cylinder gears that lacks teeth, preventing engagement.

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Initial Gear Position

The starting position of the gears in a Knowles dobby where the vibrator gear is down and the cylinder gear C1 cannot engage.

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Selection Mechanism

The part of a dobby that determines which heald frames should be lifted or lowered to create the shedding pattern.

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Rotary Dobby

A type of dobby that uses rotating cams to lift heald frames, creating a shed for the weft yarn.

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Cam Unit (Rotary Dobby)

A small, compact unit within a rotary dobby that controls one heald frame. It includes a cam, ball bearings for smooth rotation, a coupling ring, and a moveable key.

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Moveable Key (Rotary Dobby)

A key that can be moved by a ratchet, connecting the cam to the connecting rod, and ultimately lifting the heald frame.

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Ratchet (Rotary Dobby)

A mechanism controlled by the weave design, moving the moveable key to engage the coupling ring and lift the heald frame.

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Jacquard Shedding

A type of shedding where multiple harnesses are used to create the shed, instead of heald frames.

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Harness (Jacquard Shedding)

A group of threads or yarn that is used to raise and lower warp threads in Jacquard shedding.

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What makes Jacquard Shedding unique compared to other shedding methods?

Instead of using heald frames, Jacquard shedding relies on harnesses to control the warp yarns and create the shed.

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Study Notes

Weaving Mechanisms

  • Warping yarns are divided into two layers
  • The top layer is called the top shed line
  • The bottom layer is called the bottom shed line
  • The gap between the two layers is called the shed

Objectives of the Shedding Motion

  • Raising and lowering of the heald frames, carrying warp yarns
  • Creating an opening for picking media to pass through
  • Adjusting warp yarns' positions for warp and weft interlacing according to weave design

Types of Sheds

  • Different shedding mechanisms create various shed types:
    • Bottom closed shed
    • Semi open shed
    • Centre closed shed
    • Fully open shed

Types of Shedding Mechanisms

  • Four types of shedding mechanisms:
    • Crank shedding
    • Tappet shedding
    • Dobby shedding
    • Jacquard shedding

Jacquard Shedding

  • Uses individual harnesses to lift individual warp yarns
  • These are attachments that can be fitted on any loom
  • Looms can be classified as:
    • Crank loom
    • Tappet loom
    • Dobby loom
    • Jacquard loom

Positive Shedding

  • Raising and lowering of heald frames done by double cams

Negative Shedding

  • Heald frames are either raised or lowered by a mechanism
  • Returned to their original position by external devices like springs

Reversing Media

  • Media that returns frames to their original positions
  • Examples: springs, pulleys, and elastic

Crank Shedding

  • Simplest shedding mechanism
  • Operated at high loom speeds with minimum fabric faults
  • Uses two identical eccentrics/levers placed opposite to each other
  • Suitable only for plain weaves

Tappet Shedding

  • Simple, inexpensive, and easy to maintain
  • Handles up to 8-12 heald frames
  • Suitable for plain weave, warp rib, weft rib, simple twills, satin/sateen, and stripe satin
  • Number of cams depends on the weave repeat
  • Mechanism does not cause fabric faults, does not limit loom speed
  • Disadvantages include needing to change tappets/cams when changing weave design

Dobby Shedding

  • Versatile method of creating a shed
  • Commonly designed to handle 12, 16, 20, 24, 28, or up to 32 heald frames
  • Capable of producing more complex weaves
  • More complicated than crank or cam systems
  • Higher initial and maintenance costs
  • Slower than crank or tappet shedding

Electronic Rotary Dobby

  • Electronic means of shedding
  • Uses solenoids or electromagnets for lifting/lowering heald frames
  • Computer-controlled
  • No physical medium to signal

Principle of Dobby Shedding Mechanism

  • Three main mechanisms: drive, selection, and lifting
  • Drive is from main or bottom shaft, using knives or rotary components for selecting which frames to lift

Classification of Dobby Shedding

  • Systems are classified by their working principle, drive, and method of weave selection

Principles of Jacquard Shedding Mechanism

  • The mechanism has drive, selection, and lifting mechanisms.
  • Drive mechanism: It's permanent, either from main or bottom shaft, and it either operates reciprocating knives or rotary components.
  • Selection mechanism: It determines which heald frame to lift and is based on punched, pegged, or electronic devices.
  • Lifting mechanism: It raises or lowers heald frames using various methods dependent on the design

Types of Tappet Shedding

  • Two types: positive and negative

Positive Tappet Shedding

  • Heald frames are raised and lowered by double cams.

Negative Tappet Shedding

  • Raising and lowering by single cams, with reversing media like springs or reversal pulleys for returning to original position.

Shed Settings

  • Adjusting shed opening: moving the fork (lever) upwards changes the shed opening
  • Adjusting height: length changes height of the shed

Shed Height

  • Adjusting shed height, by changing the length of the link rods
  • Increasing the length for increasing height; vice versa.

Different Cam-Follower Arrangements

  • Various ways of arranging cams and follower components for specific purposes

Number of Cams or Hooks

  • Number of individual cams or hooks varies according to the design of the weave, with minimum and maximum counts.

Additional Information

  • Fabric and loom speed limitations
  • Detailed analyses of specific mechanisms
  • Differences in component construction and arrangement.
  • Detailed construction and functions of various mechanisms
  • Numerous diagrams and illustrations for clarification
  • Detailed descriptions of several different types of looms

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Test your knowledge on various weaving mechanisms and their objectives. This quiz covers key concepts such as sheddings, shedding types, and mechanisms including Jacquard, Dobby, and more. Perfect for textile and weaving students!

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