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Unit 5: Performance Testing of IC Engines - Supercharging

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What is the purpose of supercharging an engine?

To raise the density of the air charge before it enters the cylinders

Which term is commonly used for supercharging an engine?

Forced induction

What effect does supercharging have on the mass of air inducted into the cylinder?

Increases it

How does supercharging an engine affect the power output?

Increases it

What percentage of power is consumed during the process of compressing air in supercharging?

50% power consumption

What aspect of an engine's performance does supercharging aim to improve?

Meet emission legislation while maintaining or enhancing performance

Which type of supercharger operates like a gear pump?

Root's type

What material is commonly used to make the impellers in centrifugal type superchargers?

Duralumin

Which type of supercharger is suitable for only low speeds?

Centrifugal type

What is the main issue associated with vane type superchargers over time?

Wear of vane tips

Which supercharger is driven by a gas turbine powered by engine exhaust gases?

Turbocharger

What additional characteristic does a turbocharger bring to the engine due to supercharging?

Increased power output

Why must the fuel used in a supercharged engine have better antiknock characteristics?

To prevent detonation

What drives a mechanically driven supercharger?

Engine crankshaft

What effect does a turbocharger have on an engine's performance?

Increases net power output

What characteristic makes Root's supercharger stand out in terms of maintenance?

Minimum maintenance needs

What is a limitation to supercharging as discussed in the text?

Increased thermal load on engine parts

How does turbocharging work?

Gas turbine driven by exhaust gases

What is the purpose of valve overlap in supercharged engines?

To cool the exhaust valve seat and piston crown

What can be a result of increased thermal stresses due to supercharging?

Greater tendency to burn engine parts

Which part is NOT a major component of a turbocharger?

Exhaust manifold

What effect does valve overlap have on supercharged engines?

Increases cooling effect on exhaust valves and piston crown

Why is it necessary to study factors that limit supercharging in an existing engine?

To safeguard the engine from increased stresses

Which component of an engine is usually made of better materials to withstand higher temperatures?

Piston crown

What effect does increased valve overlap have on supercharged engines?

Increased time for cooler air flow

What phenomenon is experienced in turbocharged engines before the boost or manifold pressure increases?

Turbolag

What method is used to find the friction power to estimate the performance of the engine?

Willan's Line Method

In the Morse test, how is each cylinder rendered inoperative in a gasoline engine?

Shorting the spark plug

What is the main drawback of Willan's Line Method in determining friction power?

Long distance to extrapolate

How is frictional power estimated in the Morse test?

By cutting off the fuel supply

What does the unshaded area of the indicator diagram represent in the Morse test?

Gross Power

What is one assumption made in the Morse test?

Pumping and friction losses are constant for inoperative cylinders

Why is it essential to take many readings at light loads in Willan's Line Method?

To establish true nature of the curve

What is one limiting influence reflected near full load in Willan's Line Method?

Combustion quality

What does the intercept of the negative axis represent in Willan's Line Method?

Friction Power at that speed

What aspect of the engine does the Morse test mainly focus on?

Frictional losses estimation

What is the main function of the waste gate in a turbocharger assembly?

To limit the maximum boost pressure

Which component in a computer-controlled turbocharging system controls the opening and closing of the waste gate?

Waste gate solenoid

What is a significant advantage of supercharging related to power output?

Provides immediate power delivery

How do superchargers contribute to better fuel efficiency?

By allowing smaller engines to produce power similar to larger ones

What kind of losses make up friction power in an engine?

Pumping losses and friction losses

In what situation are superchargers particularly beneficial compared to naturally aspirated engines?

At higher altitudes with less dense air

What is a key difference between superchargers and turbochargers in terms of power delivery?

Superchargers provide immediate power when the throttle is opened

Which component in a turbocharging system prevents detonation in SI engines by limiting pressure?

Waste gate solenoid

What is a significant drawback of superchargers compared to other methods of forced induction?

Additional supporting systems needed

What type of valve is the waste gate in a turbocharger assembly?

Diaphragm operated valve

Study Notes

Turbocharger Assembly

  • The turbocharger assembly takes time to accelerate the turbine and compressor wheel to speed up, which is why there is a delay in the delivery of boost pressure.
  • The waste gate is a diaphragm-operated valve that bypasses part of the gases around the turbine wheel when manifold pressure is high.
  • The waste gate is controlled by the computer, which energizes or de-energizes the solenoid to open or close the waste gate, allowing for precise control of boost pressure.

Advantages of Supercharging

  • Supercharging increases power output by providing more air for combustion, resulting in improved engine performance.
  • Supercharging enhances low-end torque, providing more power at lower RPMs and better acceleration.
  • Superchargers perform better at high altitudes where air is less dense.
  • Superchargers are more compact than turbochargers, making them easier to install in various engine configurations.
  • Superchargers provide instant power delivery since they are mechanically driven.
  • Superchargers can contribute to improved fuel efficiency by allowing smaller engines to produce power comparable to larger engines.
  • Superchargers can reduce engine temperatures and contribute to better engine cooling.

Methods of Determination of Friction Power

  • Friction power is the difference between indicated and brake power of an engine.
  • Friction power is composed of pumping losses and friction losses.
  • Methods to determine friction power include Willan's line method, Morse test, motoring test, and measurement of indicated and brake power.

Supercharging

  • Supercharging is a method to raise the density of the air charge before it enters the cylinders, allowing for more air and fuel to be inducted.
  • Supercharging does not increase fuel consumption per brake kW hour.
  • A percentage of power is consumed in compressing the air, which is taken from the engine itself.
  • The engine should be designed to withstand higher forces due to supercharging.
  • The increased pressure and temperature may lead to detonation, so the fuel used must have better antiknock characteristics.

Types of Superchargers

  • Centrifugal type supercharger: commonly used in automotive engines, driven by the engine crankshaft.
  • Root's type supercharger: has two rotors of epicycloids shape, connected by gears, and operates like a gear pump.
  • Vane type supercharger: has vanes mounted on a drum, which slide in or out against the force of a spring, decreasing the volume of the mixture and increasing pressure.

Comparison between Superchargers

  • Centrifugal type: poor performance at low speeds, suitable for low-speed applications.
  • Root's type: simple construction, low maintenance, long lifespan.
  • Vane type: special problem of wear of vane tips with time.

Effects of Supercharging

  • Higher power output
  • Greater induction of charge mass
  • Better atomization of fuel
  • Better mixing of fuel and air
  • Better scavenging of products
  • Better torque characteristic over the whole speed range
  • Quicker acceleration of vehicle
  • More complete and smoother combustion
  • Inferior or poor ignition quality fuel usage
  • Smoother operation and reduction in diesel knock tendency
  • Improved cold starting
  • Reduced exhaust smoke
  • Reduced specific fuel consumption in turbocharging
  • Increased mechanical efficiency
  • Increased thermal stresses
  • Increased heat losses due to increased turbulence
  • Increased gas loading
  • Increased valve overlap period

Limitations to Supercharging

  • Thermal load on engine parts increases
  • Modifications to the engine are necessary to adopt supercharging
  • Ability of the engine to withstand increased gas loading and thermal stresses
  • Durability, reliability, and fuel economy are main considerations that limit the degree of supercharging

Learn about the importance of supercharging internal combustion engines to improve power output and meet emission legislation. Discover how small displacement engines are utilized to achieve better performance while maintaining fuel efficiency and emission control.

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