Tablet Compression Process
32 Questions
0 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is the primary purpose of applying a film coating to tablets?

  • To form a thin, uniform layer with specific release properties or protection. (correct)
  • To enhance the tablet's color and aesthetic appeal.
  • To increase the tablet's weight and size.
  • To make the tablet easier to break.
  • Which of the following is an example of a non-enteric coating polymer?

  • Cellulose acetate phthalate
  • HPMC phthalate
  • Hydroxypropyl methylcellulose (HPMC) (correct)
  • Acrylate polymers
  • What is a primary disadvantage of using organic solvents in film coating?

  • They can be flammable and toxic and can cause environmental issues. (correct)
  • They are cost-effective and environmentally friendly.
  • They are highly stable and inert in any environment.
  • They are easy to dispose of and do not require special handling.
  • Why has there been a shift towards aqueous-based coatings in the pharmaceutical industry?

    <p>Concerns about the safety and environmental impact of organic solvents. (B)</p> Signup and view all the answers

    What is the typical method for drying a coated tablet in a liquid coating process?

    <p>Continuously providing hot air. (B)</p> Signup and view all the answers

    Which characteristic is NOT desirable for an ideal film coating material?

    <p>Possession of a strong and distinctive odor. (A)</p> Signup and view all the answers

    The choice of polymer for film coating mainly depends on:

    <p>The desired site of drug release and release rate. (B)</p> Signup and view all the answers

    What is typically used to dissolve or disperse polymers when performing liquid coating?

    <p>Organic solvents for water-insoluble polymers or water for water-soluble polymers. (C)</p> Signup and view all the answers

    What is the primary purpose of the metering stage in tablet compression?

    <p>To remove excess powder and ensure accurate powder weight. (D)</p> Signup and view all the answers

    Which of the following is NOT a factor in the bonding of particles during tablet compression?

    <p>Electrostatic repulsion (D)</p> Signup and view all the answers

    What role do the feed paddles play in the tablet compression process?

    <p>They ensure consistency and accuracy in the amount of powder fed into the die. (B)</p> Signup and view all the answers

    During compression, what is expelled from the powder before the particles are bonded?

    <p>Air between the granules (D)</p> Signup and view all the answers

    What controls tablet thickness and hardness during the compression stage?

    <p>The adjustable height of the punches (A)</p> Signup and view all the answers

    Which stage involves the use of a take-off blade?

    <p>Ejection (C)</p> Signup and view all the answers

    What is the function of the lower punch during the ejection phase?

    <p>To push the tablet up to the surface of the die table. (A)</p> Signup and view all the answers

    What is a main benefit of using tablets as a dosage form?

    <p>Precise recommended dosage. (D)</p> Signup and view all the answers

    What is the primary reason for monitoring tablets regularly after production?

    <p>To check for variations and maintain specifications. (B)</p> Signup and view all the answers

    Which of the following is NOT a primary objective of tablet coating?

    <p>To increase the weight of the tablet. (A)</p> Signup and view all the answers

    What is the primary purpose of applying a sealing coat to a tablet core?

    <p>To prevent moisture penetration into the tablet core (D)</p> Signup and view all the answers

    Which materials are typically used for sealing tablet cores?

    <p>Pharmaceutical Shellac, CAP and PAP (B)</p> Signup and view all the answers

    During the coating process, how is the liquid portion of the coating solution typically removed?

    <p>By passing air over the tumbling pans. (C)</p> Signup and view all the answers

    What is a key characteristic of tablets that are suitable for sugar coating?

    <p>Smooth, rounded and polished surfaces. (B)</p> Signup and view all the answers

    What is the main objective of the sub-coating process of tablet sugar coating?

    <p>To round off the tablet edges (A)</p> Signup and view all the answers

    Why is talc often added during the sub-coating stage?

    <p>To prevent tablets from sticking together during drying (B)</p> Signup and view all the answers

    What is the main reason for applying an acid-resistant enteric coating to tablets?

    <p>To protect the drug from the gastric environment. (A)</p> Signup and view all the answers

    What is the purpose of smoothing subcoated tablets before coloring?

    <p>To ensure a uniform application of color (C)</p> Signup and view all the answers

    Which of the following is NOT a common method used for tablet coating?

    <p>Spray coating (B)</p> Signup and view all the answers

    What is the purpose of adding a polishing step after color coating?

    <p>To create a glossy finish (B)</p> Signup and view all the answers

    What is the most modern and common approach to tablet coating today?

    <p>Film coating. (A)</p> Signup and view all the answers

    Which method is used for printing product information onto sugar-coated tablets?

    <p>Applying a special edible ink (B)</p> Signup and view all the answers

    What kind of defect is most likely to be caused by an error in the granulation process?

    <p>Variations in the tablet. (A)</p> Signup and view all the answers

    What is the primary reason film coating has replaced sugar coating in modern pharmaceutical production?

    <p>Film coating is less time-consuming (C)</p> Signup and view all the answers

    Flashcards

    Tablet

    A solid dosage form made by compressing powdered medication.

    Filling (Tablet Compression)

    The transfer of powdered medication into the tablet compression machine.

    Metering (Tablet Compression)

    The process of ensuring a consistent amount of powder is fed into the tablet die.

    Compression (Tablet Compression)

    The stage where the powder is compressed into a tablet using pressure.

    Signup and view all the flashcards

    Ejection (Tablet Compression)

    The stage where the compressed tablet is ejected from the die.

    Signup and view all the flashcards

    Bonding Mechanisms (Tablet Compression)

    The interlocking of particles, phase transition at contact points, and intermolecular forces that hold the tablet together.

    Signup and view all the flashcards

    Advantages of Tablets

    The process of achieving the correct dosage, cleanliness, ease of handling, and minimal waste.

    Signup and view all the flashcards

    Excipients (Tablet Compression)

    Substances added to the powder to improve tablet properties like flowability, binding, and disintegration.

    Signup and view all the flashcards

    Tablet Defects

    When the addition of excipients is inaccurate or errors occur during the granulation process of tablet manufacturing.

    Signup and view all the flashcards

    Tablet Coating

    The process of applying a thin layer of edible material to the surface of a tablet. This is an additional step in tablet production that aims to improve the tablet's properties.

    Signup and view all the flashcards

    Objectives of Tablet Coating

    To mask the bitter taste, odor or color of the drug, protect the drug from the stomach's acidic environment, control release of drug from the tablet, and improve the overall appearance of the tablet for better patient acceptance.

    Signup and view all the flashcards

    Sugar Coating

    A traditional coating method that involves several steps to build a thick layer of sugar over the tablet, making it smooth and shiny.

    Signup and view all the flashcards

    Film Coating

    A modern coating method that uses a thin film of polymers to create a protective barrier over the tablet. It's quicker and more efficient compared to sugar coating.

    Signup and view all the flashcards

    Press Coating

    A specialized coating method where a compressed layer of material is applied directly to the core of the tablet, often using a specific press.

    Signup and view all the flashcards

    Enteric Coating

    A coating method specifically designed to protect drugs in the stomach and release them in the intestines.

    Signup and view all the flashcards

    Coating Process

    The process of applying coating material to the tablet surface, ensuring uniformity and avoiding cracks.

    Signup and view all the flashcards

    What is sealing tablet core?

    The first step in sugar coating, sealing tablets involves applying a waterproof layer to prevent water penetration and maintain stability.

    Signup and view all the flashcards

    Why do we need to seal tablet core?

    Aqueous sugar coatings can be affected by water, potentially leading to instability and premature disintegration. Sealing the tablet core with a water-resistant layer prevents this.

    Signup and view all the flashcards

    How is sealing tablet core done?

    This step involves applying multiple layers of water-insoluble polymers such as Shellac or cellulose acetate phthalate to the tablet core.

    Signup and view all the flashcards

    What is Sub-coating?

    A process that adds a significant amount of sugar coating to the tablet core, usually increasing the tablet's weight by 50-100%. This helps to round off the tablet's edges.

    Signup and view all the flashcards

    What is smoothing?

    To achieve a smooth surface for subsequent color application, the rough surface created after the sub-coating stage is smoothed out using a thick sucrose syrup coating.

    Signup and view all the flashcards

    What is the coloring step?

    Adding a thin layer of sucrose containing water-soluble dyes or water-insoluble pigments to the smooth, subcoated tablet.

    Signup and view all the flashcards

    What is polishing?

    This final step involves applying waxes such as beeswax or carnuba wax to achieve a glossy finish for the sugar-coated tablet.

    Signup and view all the flashcards

    What is printing?

    Printing is used to identify different tablets by manufacturer logo, product name, dosage strength, or a code, using edible inks.

    Signup and view all the flashcards

    Non-enteric Coating Polymers

    Polymers used for coatings that dissolve in the stomach, allowing the drug to be released quickly.

    Signup and view all the flashcards

    Enteric Coating Polymers

    Polymers used for coatings that dissolve in the intestines, allowing the drug to be released slowly.

    Signup and view all the flashcards

    Coating Solvent

    A liquid used to dissolve polymers for coating tablets. Common examples include water and organic solvents.

    Signup and view all the flashcards

    Liquid Coating Technology

    A coating process where a liquid solution of polymers, pigments, and excipients is dissolved in an organic solvent or water and then sprayed onto tablets in a pan, followed by drying with hot air.

    Signup and view all the flashcards

    Organic Film Coating

    Coatings made using organic solvents to dissolve polymers. Examples include acetone, ethanol, and methanol.

    Signup and view all the flashcards

    Aqueous Film Coating

    Coatings made using water as the solvent to dissolve polymers. It's preferred over organic coatings due to its safety and environmental friendliness.

    Signup and view all the flashcards

    Conversion From Organic to Aqueous Film Coating

    The shift from organic solvents to water as the preferred solvent in film coating. This makes the process more economical, but may require investment in upgrading coating facilities.

    Signup and view all the flashcards

    Study Notes

    Tablet Compression

    • A tablet is a solid pharmaceutical dosage form made from compressed powder.
    • Types include sublingual, chewable, effervescent, film-coated, and enteric-coated tablets.
    • Tablet compression involves four stages: filling, metering, compression, and ejection.

    Filling

    • Raw materials are transferred into the tablet compression machine's hopper, either manually or automatically.
    • Powder flows from the hopper into the compression chamber.

    Metering

    • Excess powder is removed from the machine.
    • The feeder system ensures consistent and accurate powder measurements into the die.
    • The lower punch's adjustable height controls the exact weight of the compressed powder.

    Compression

    • Upper and lower punches compress the powder within a die under pressure.
    • Air is expelled from between the granules before compression begins.
    • The thickness and hardness of the tablet are controlled by adjusting the height of the punches.
    • Particles bond through mechanical interlocking (entanglement), phase transitions, and intermolecular forces (van der Waals, hydrogen bonding, ionic bonding).

    Ejection

    • Tablets are removed from the lower punch-die station.
    • The upper punch retracts, while the lower punch pushes the tablet upward onto a die table.
    • A take-off blade directs tablets through a discharge chute.
    • Tablets are usually collected in a container, often after being passed through a deduster and metal detector.

    Tablet Coating

    • Coating tablets with an edible paint improves the taste, odor, or color of medications.
    • Coating also protects the drug, controls its release, protects from stomach acids, incorporates other drugs, or provides sequential drug release.
    • Coating methods generally use solutions sprayed onto rotating tablets.
    • The liquid portion evaporates in coating pans or fluid beds, forming a coating film.

    Types of Tablet Coating

    • Sugar coating is a traditional method using multiple coats of waterproofing substances (like shellac) and sugar.
    • Film coating is more modern, applying a polymer solution to create a thin film.
    • Press coating involves using compression to coat a pre-formed core.

    Capsule Manufacturing

    • Capsules are solid dosage forms containing medicinal and/or inert materials encased in a gelatin shell
    • Gelatin capsules can be hard or soft, depending on the formulation.
    • Hard gelatin capsules consist of two parts (cap and body) which fit together

    Powder Technology

    • A powder is a dry bulk solid consisting of many fine particles.
    • Powders are often classified as aerosol, bulk, divided, or effervescent, based on their use or intended use.

    Sterilization

    • Sterilization effectively kills or eliminates transmissible agents (like bacteria, fungi, viruses) from a surface, equipment, or product.
    • Methods include physical methods (e.g., heat, radiation, filtration) and chemical methods (e.g., gaseous, liquid).

    Studying That Suits You

    Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

    Quiz Team

    Related Documents

    Description

    This quiz covers the process of tablet compression, highlighting the various types of tablets and the four key stages involved: filling, metering, compression, and ejection. It discusses the role of equipment and methods used in ensuring quality and consistency in tablet manufacturing.

    More Like This

    Use Quizgecko on...
    Browser
    Browser