Podcast
Questions and Answers
Which raw material is NOT required for the manufacture of AR & IP Grade Sodium Chloride?
Which raw material is NOT required for the manufacture of AR & IP Grade Sodium Chloride?
What percentage of sodium chloride is contained in common sea salt?
What percentage of sodium chloride is contained in common sea salt?
What is the purpose of adjusting the pH of the filtrate to 6-7?
What is the purpose of adjusting the pH of the filtrate to 6-7?
After what duration is the first fraction of sodium chloride removed during the manufacturing process?
After what duration is the first fraction of sodium chloride removed during the manufacturing process?
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Which equipment is required for removing impurities during the sodium chloride manufacturing process?
Which equipment is required for removing impurities during the sodium chloride manufacturing process?
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What is the role of the tray drier in the manufacturing process?
What is the role of the tray drier in the manufacturing process?
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In the manufacturing process, the loss of sodium chloride during the washing stage is calculated after what percentage of impurities is removed?
In the manufacturing process, the loss of sodium chloride during the washing stage is calculated after what percentage of impurities is removed?
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What material is used to adjust the pH of the filtrate?
What material is used to adjust the pH of the filtrate?
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What is the total fixed capital cost for the project?
What is the total fixed capital cost for the project?
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Which company is listed as a supplier of equipment for the project?
Which company is listed as a supplier of equipment for the project?
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What is the capacity of the HDPE holding tanks required for the project?
What is the capacity of the HDPE holding tanks required for the project?
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Which factor is NOT considered when choosing the location for the unit?
Which factor is NOT considered when choosing the location for the unit?
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What is the annual cost anticipated for raw materials in the 3rd year of operation?
What is the annual cost anticipated for raw materials in the 3rd year of operation?
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How much is the total project cost, including working capital?
How much is the total project cost, including working capital?
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What type of equipment is used as auxiliary equipment in the project?
What type of equipment is used as auxiliary equipment in the project?
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Which of the following is the expected operational capacity for the project?
Which of the following is the expected operational capacity for the project?
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What is the primary use of sodium chloride in the food industry?
What is the primary use of sodium chloride in the food industry?
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Which sodium compound is NOT mentioned as a product derived from sodium chloride?
Which sodium compound is NOT mentioned as a product derived from sodium chloride?
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What limits the use of sea salt for specific industrial purposes?
What limits the use of sea salt for specific industrial purposes?
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What is the total installed capacity for the production of sodium chloride grades combined?
What is the total installed capacity for the production of sodium chloride grades combined?
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Which application of high pure sodium chloride is emphasized for its growing demand?
Which application of high pure sodium chloride is emphasized for its growing demand?
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Why is the sodium chloride mainly used in pharmaceutical preparations?
Why is the sodium chloride mainly used in pharmaceutical preparations?
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Which impurity is found in sea salt that affects its suitability for pharmaceutical applications?
Which impurity is found in sea salt that affects its suitability for pharmaceutical applications?
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Which grade of sodium chloride has a defined installed capacity of 48.0 MT per annum?
Which grade of sodium chloride has a defined installed capacity of 48.0 MT per annum?
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Study Notes
Sodium Chloride (AR & IP Grade)
- Sodium chloride, also known as common salt, is a very old chemical used since ancient times
- It's a vital food ingredient and used extensively in various industries, including pharmaceuticals.
- Sodium chloride is a key component in making sodium compounds like sodium carbonate, sodium sulphate, and sodium metabisulphate.
- High-purity sodium chloride is used in laboratory analyses and in IV fluids.
- Sea salt is the cheapest form but contains impurities like magnesium sulphate, magnesium chloride, and calcium sulphate that limit its uses in specific industries.
Market Potential
- High-purity sodium chloride is crucial in chemical labs, with the combined demand from many labs being substantial.
- Industrial-grade sodium chloride, (IP Grade) is important in IV (intravenous) fluids, and the demand for this product continues to grow.
- There isn't precise data on precise market size but there's a growing demand.
Installed Capacity
- Recommended installed production capacity for AR-grade sodium chloride is 72.0 metric tons per year.
- Recommended installed production capacity for IP-grade sodium chloride is 48.0 metric tons per year.
- The combined installed capacity is 120.0 metric tons per year.
Raw Materials
- The key raw materials are common salt, calcium oxide, and hydrochloric acid.
- These raw materials are readily available locally from chemical suppliers.
Manufacturing Process
- Sea salt (with impurities like calcium sulphate, magnesium sulphate and magnesium chloride) is the starting material.
- Impurities are reduced by washing
- The filtered brine is heated to crystallize the sodium chloride.
- The product is then further processed to produce AR (analytical reagent) grade or IP (pharmaceutical grade).
Plant & Machinery
- The study outlines the specific equipment required for this production unit.
- Types including 250-liter drums, evaporators, centrifuges, driers, pumps, boilers, and laboratory equipment are included in the specifications
Location and Infrastructure
- Key factors for choosing a location include raw material availability, market access, and readily available infrastructure (cheap skilled labor).
- Infrastructure facilities and labor are also important considerations.
- Power needs 25 HP
Project Cost and Finance
- Detailed cost breakdown is included, including land, building, plant, machinery, and pre-operational costs.
- The project's total cost is detailed.
- The means of financing are also explained. The study assesses required working capital for a yearly operation.
Annual Operating Expenses
- The projected annual operating expenses of the production unit are broken down by raw materials, packaging, utilities, labor, factory overheads, and admin expenses.
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Description
This quiz covers the various uses and market potential of sodium chloride, also known as common salt. Learn about its applications in food, pharmaceuticals, and industrial settings, as well as the demand for high-purity sodium chloride in laboratories and IV fluids. Explore the differences between various grades of sodium chloride and their implications in industry.
