SAKSHAM: IL6 Webinar for Logistics

Tata Steel Logistics Webinar

• Webinar title: SAKSHAM: IL6 Webinar for Logistics
• Webinar topic: Unitization, Transport park, Loading and Lashing
• Steel making capacity of TSM plant: 4.8 MTPA
• Rail coefficient for TSM Plant: 72%

TSM (Meramandali) Overview

• Outbound Logistics (OBL), TSM: 440 KT/month
• Product Mix:
  • HR (Hot Rolled): 310 KT
  • CR (Cold Rolled): 40 KT
  • CRCA Sheet: 39 KT
  • Slab: 1 KT
  • G.P Coil: 5 KT
  • HR Pickled: 35 KT
  • Hot Rolled Plate: -Other products also mentioned in the presentation -Acceptable Vehicle Turn Around Time (TAT) is ≤ 9 hours (TSM), target set future is ≤ 5 hours

Finished Goods

• Products listed: HR/HRPO Coil, CRCA Coil, Galume Coil, Galvanized Coils/Sheets, Color Coated Coils, HR Chequered Plates, Color Coated Profiled Sheets

Packing Materials

• VCI Paper: Vapor Corrosion Inhibitor paper that protects metals
• LDPE: Low density polyethylene, soft, flexible, lightweight plastic material
• HDPE: High Density Polyethylene, a type of polyethylene plastic used in various products
• GI/GL/CCL Sheet, Wood

Production Capacity

• Cold Rolled Steel Products: 6,00,000 TPA
• Galvanized Steel Products: 3,18,000 TPA
• Color coated Products: 1,20,000 TPA
• CRCA Product: 2,40,000 TPA

TSM-FG Loading Lashing Activities

• Activities related to loading and lashing of finished goods in TSM plant

Process Flow Path

• Diagram of the process flow path for transporters and raw materials
• Different systems mentioned: STO/DO Issuance to Transporters; STARS; VTS; SWH; STO/stock Transfer Orders; DO; Delivery Orders, and PDIR – Pre Despatch Inspection Report

VTS Interface

• Different reports mentioned: VIVO Report, Shift Wise Report, Transport Park Report, Vehicle Search, Indent Report, STO/DO Balance Report, Daily Inspection Report, VIVO Report for other category vehicles, and Contract Mangement Reports

Transport Park-TSM Amenities

• Driver Rest Room, Canteen Facilities, Driver Health Check-up, Drinking Water, Toilet & Washrooms, Separate Pedestrians Areas, 24x7 CCTV Surveillance

Parking Area

• Parking Area: 6.8 Acres
• Involve agencies: OBL, IBMD & Stores
• Purpose of Transport Park: Vehicle Parking; Physical Fitness of Vehicles; CLM Gate pass Issuance; Document Verification; Drivers Health Checking

Process Flow of Transport Park-TSM

• Steps for entry, vehicle movement, safety check, parking bay, vehicle exit.
• Steps for document processing, safety training, checklist. Information on different areas like entry gate, office, safety check points, parking bay, vehicle exit, document processing and checklist also covered
• Included in the presentation, steps for vehicle entry, safety checks, parking, document handling, training, safety checklist.
• Additional info includes the important points to be followed during the entry, safety checks, parking, documents handling, training and safety checklist.

Checklist of Transport Park-TSM

• A checklist of safety items for vehicles

Guidelines for Movement HMV Vehicles

• Wear Personal Protective Equipment (PPE); Apply scotch block to front wheels; Rigger to maintain safe distance; Use ladder to climb on or off the trailer bed; Chain tie with one D-shackle; Park in designated areas; Make lifting tools/tackles available and checked

Key Points: Coil Lashing

• Two chains for coils < 10 MT; three chains for coils > 10 MT; use rubber pad or rubber/metal protector

Key Points: Vehicle Placement at Loading Area

• Driver should sit at designated area; the loader must check the pathway of the trailer(clear of any person/equipment/tools for entry/exit) before allowing it.

Key Points: Pre-Checking Loading and Lashing Operation

• Check for inserting rubber protectors between lashing chains during pre-checking loading and lashing operations

Key Points: Storage of Hot Rolled and Cold Rolled Coils

• Overlapping between top and bottom coils should be at least 70% of the width of the bottom coil; no person should go under suspended load or empty tackle/hook

Handling vehicles from Transport Park-TSM

• Data related to total vehicles entry, exit, inspection, trained drivers, kiosk training, gate passes, prime vehicles, IBMD vehicles, supply vehicles, compliance and non-compliance.

Buffer Management inside Plant

• Plant codes and descriptions

Process Flow Path of Vehicles

• Diagram of the process flow path of vehicles, including HSM, SMS, CRM, dispatch, and invoice generation

Process Flow Path in CR Dispatch

• Flowchart of the process for dispatching CR products including weight updating, re-weighing, PDIR checks

Process Flow Path in HR Dispatch

• Flowchart of the process for dispatching HR products including loading, lashing, PDIR checks and weighing

Process Flow Path in Slab Dispatch

• Flowchart of the process for dispatching slab products, including loading, lashing, weighment, customer-specific tasks, and PDIR checks

No Movement Timing

• Table showing change in no movement timing of heavy vehicles inside TSM

Gate 2 Entry Process

Vehicle Placement & Loading Activities

Lashing Activities

Tarpaulin Activities

PDIR & Departure from Parking

Layout of Loading Points

• Diagram showing layout of loading points with specific locations and entry/exit points

Full Form of Products

• List of steel products (CRCA, GP Sheet, GL Sheet, PPGL, GC Sheet, HRPO)

Plant Codes

• Codes for specific HRPO, GP1, and other lines with dispatch locations.

Infrastructure CRM Shed-10

• Yard 10 storage capacity, loading points, Crane utilization for dispatch, and traceability issues.

Infrastructure Constraints SMS-1 CR Yard

• Storage capacity, loading points, crane limitations and detailed infrastructure setup description.

Infrastructure Constraints HSM Yard

• Storage, crane availability, open yard utilization, lashing points, and time spent waiting.

• Overall, the provided data from the presentation is detailed and covers various aspects including safety, processes, infrastructure, product details, and statistics for Tata Steel's operations and logistics.

Join our SAKSHAM IL6 Webinar focused on logistics within Tata Steel. We will cover unitization, transport park, loading, and lashing, highlighting the steel-making capacity and outbound logistics metrics of the TSM plant. Learn about the key products and packing materials that enhance operational efficiency.