Tata Steel Logistics Webinar: Road Transportation

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Questions and Answers

What is required for vehicle entry at the main gate?

  • Driver ID verification
  • Weight limit confirmation
  • Vehicle cleaning
  • Key document check (correct)

Which legal document is NOT required to be checked for vehicle entry?

  • Insurance
  • Owner's manual (correct)
  • Fitness certificate
  • RC Book

What is checked for the physical condition of the vehicle at the entry?

  • Transmission type
  • Engine performance
  • Tyre condition (correct)
  • Fuel efficiency

What device's effectiveness is assessed in the vehicle checklist?

<p>Hand brake (C)</p> Signup and view all the answers

What type of mirror is specifically listed for the driver's side in the checklist?

<p>Single mirror (C)</p> Signup and view all the answers

What feature ensures the front windscreen is in a clear condition?

<p>No visible scratches (D)</p> Signup and view all the answers

Which equipment is associated with assessing vehicle safety?

<p>Reversing horn (D)</p> Signup and view all the answers

Which brake component is mentioned as part of the checklist?

<p>Main brake (A)</p> Signup and view all the answers

What is the road coefficient percentage for road transportation mentioned?

<p>35-40% (C)</p> Signup and view all the answers

Which commodities are primarily handled in inbound road transportation?

<p>Iron ore fines, lumps, thermal coal, coking coal, and fluxes (B)</p> Signup and view all the answers

What system is used for the mining permission and payment process?

<p>i3Ms (Integrated Mines &amp; Minerals Management System) (B)</p> Signup and view all the answers

How many coal mines are mentioned as being used for intake?

<p>7 coal mines (A)</p> Signup and view all the answers

What technology is employed for surveillance in the mining operations?

<p>Cameras &amp; GPS (B)</p> Signup and view all the answers

What materials are included in inbound transportation?

<p>Iron ore fines, lumps, pellets, and coal (A)</p> Signup and view all the answers

What does the term 'outbound supply chain' refer to?

<p>Distribution of finished goods to consumers (B)</p> Signup and view all the answers

What type of coal is specifically mentioned in the context of inbound road transportation?

<p>Thermal coal and coking coal (A)</p> Signup and view all the answers

What is one of the key documents checked at the main gate for vehicle entry?

<p>Vehicle Registration Certificate (B)</p> Signup and view all the answers

What safety training is associated with the vehicle entry process?

<p>Vehicle Operation Safety (D)</p> Signup and view all the answers

Which of the following is NOT part of the vehicle checklist for entry?

<p>Engine Oil Level (D)</p> Signup and view all the answers

What weight measurement is taken at the weighbridge during vehicle entry?

<p>Gross Weight (C)</p> Signup and view all the answers

Which device is specifically mentioned for audible notification while reversing?

<p>Reversing Horn (C)</p> Signup and view all the answers

What document must be provided to confirm the vehicle's fitness?

<p>Fitness Certificate (D)</p> Signup and view all the answers

Which aspect of the vehicle is assessed for physical condition concerning visibility?

<p>Windshield (A)</p> Signup and view all the answers

What is evaluated regarding the parking brake during the vehicle entry process?

<p>Physical Condition (B)</p> Signup and view all the answers

What is the primary focus of the inbound road transportation overview?

<p>Transportation of raw materials to steel making (C)</p> Signup and view all the answers

Which system is used for monitoring mines and logistics operations?

<p>Integrated Mines &amp; Minerals Management System (D)</p> Signup and view all the answers

What percentage does the road coefficient for transportation fall within?

<p>35-40% (D)</p> Signup and view all the answers

Which of the following commodities is NOT mentioned as handled in inbound road transportation?

<p>Natural gas (B)</p> Signup and view all the answers

How many coal mines are specified for intake in the inbound road transportation?

<p>7 coal mines (D)</p> Signup and view all the answers

What is the purpose of the digitalized GE based on Fre8?

<p>To oversee coal transport logistics (D)</p> Signup and view all the answers

What raw material is explicitly listed along with iron ore in the inbound supply chain?

<p>Pellet (D)</p> Signup and view all the answers

What method ensures continuous surveillance of the mining operations?

<p>Camera and GPS monitoring (C)</p> Signup and view all the answers

Flashcards

Inbound Road Transportation

The process of transporting raw materials (like iron ore, coal, fluxes) to the steel manufacturing facility by road.

Major Commodities

Iron ore fines, lumps, thermal coal, coking coal, and fluxes make up the most significant items transported by road.

Road Coefficient

Road transport accounts for 35-40% of the total transportation.

Coal Mines

Seven coal mines are used for transporting coal for steel production.

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24/7 Surveillance

Transportation activities are constantly monitored for safety and efficiency using cameras and GPS.

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OMQ Mines

Four OMQ mines are utilized, focusing mainly on pellet supplies.

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i3Ms (Integrated Mines & Minerals Management System)

An online system used for managing mining permits and payments.

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Wise App Raw Material Vehicle Flow

A system outlining the steps for transporting raw materials using vehicles, from entry to exit, including safety checks and weighments.

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Gate Entry

The initial stage of vehicle entry, including security checks based on key documents.

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Vehicle Fitness Check

A safety inspection of the vehicle, assessing its condition and fitness for transporting materials.

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Safety Training and PPE Issue

Training and safety equipment provided to personnel involved in vehicle operation for safety.

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Weighbridge Gross Weighment

Process of measuring the combined weight of the vehicle and its load (gross weight).

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Transporter Assigned

Assigning a transporter to a specific job/order.

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Order/Sub-Order

The specific materials or tasks related to the vehicle's movement.

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Vehicle Check List

A checklist used to identify critical components and conditions of a vehicle for safety

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Legal Documents

Required documents for vehicle operation, including RC book, insurance, pollution under control certificate, and driving license.

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Vehicle Fitness Certificate

A document confirming the vehicle's roadworthiness and safety.

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Inbound Road Transportation

Movement of raw materials (iron ore, coal) to steel factories by road.

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Major Commodities

Iron ore, coal, and fluxes are the most important materials transported by road.

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Road Coefficient

Road transport makes up 35-40% of the total transport.

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Coal Mines (Used)

Seven coal mines supply coal for steel production via road.

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24/7 Surveillance

Transportation is monitored continuously using cameras and GPS.

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OMQ Mines

Four OMQ mines primarily focus on pellet supplies by road.

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i3Ms System

Online system for managing mining permits and payments.

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Raw Material Vehicle Flow

Describes how raw materials flow, ensuring safety, weighing, and other checks.

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Transporter Assigned

Specific transporters are assigned for designated shipments.

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Wise App Raw Material Vehicle Flow

System for transporting raw materials, from entry to exit, with safety checks and weighments.

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Gate Entry

Initial vehicle entry with security checks based on documents.

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Vehicle Fitness Check

Safety inspection of the vehicle's condition for transport.

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Safety Training & PPE Issue

Training and safety equipment given to vehicle personnel.

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Weighbridge Gross Weighment

Measuring combined weight of vehicle and load.

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Transporter Assigned

Identifying the transporter for a specific delivery.

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Order/Sub-Order

Specific materials or tasks assigned to a vehicle.

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Vehicle Check List

Checklist for ensuring vehicle's essential components are in order.

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Legal Documents

Required documents (RC, Insurance, Pollution) for vehicle use.

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Vehicle Fitness Certificate

Document verifying the roadworthiness of a vehicle.

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Study Notes

Tata Steel Webinar on Logistics: Road Transportation

  • Webinar focused on road transportation logistics for Tata Steel's supply chain.
  • Key commodities handled include iron ore fines, lumps, thermal coal, coking coal, and fluxes.
  • Transporters are assigned to specific commodities.
  • Mining operations utilize 24/7 surveillance with cameras and GPS.
  • A digital platform using Fre8wise app helps digitize management of mines and commodities.
  • Road co-efficient is 35-40%.
  • Seven coal mines are for coal intake.
  • Four OMQ mines used for pellets and other commodities.
  • i3MS (Integrated Mines & Minerals Management System) is the online system for mining permissions and payments.
  • The webinar outlined a raw material vehicle flow, including processes like gate entry, vehicle fitness checks, safety checks, weighment, and unloading.
  • Vehicle check list includes items such as mirrors, seat belts, indicators, horn, reversing horn, cabin door condition, tire condition, hand brake, wind glass, front wind glass, wiper blade, head lights, brake & parking lights, parking brake, air pressure, battery cut out switch, and other safety checks.
  • A safety/checklist system is in place for logistics (across the supply chain).
  • Digital platform (Fre8wise) provides a real-time trip sheet, consolidated vehicle dashboard for trucks and other transport vehicles, an app for trip sheet for coal, Iron Ore Fines & Lumps, including loaded and unloaded summaries, load summary, and dashboards.
  • Digitalized platform supports trip creation, permits, and other details for transportation.

Challenges in Road Transportation

  • Safety standards for transport trucks are required.
  • Truck owner association on deployment of vehicles for mines is backed with political parties and supported by MCL officers.
  • Quality of transporters needs to meet specific standards.
  • Over-speeding issues, drivers' behavioral aspects, & property damage.

In-House Safety Features for Trucks

  • Dumper Fatigue Management System (DFMS).
  • Dala Raise Control System.
  • Anti-tilt System.
  • Dala covering System.
  • Reverse Park Assistant.

AI-Driven Connected Vehicle Platform

  • This is a safety and logistics platform for Tata Steel
  • It uses AI to identify driver's details and generate safety insights.
  • It provides real-time tracking, route optimization, and proactive decisions for driver behavior and fleet management.
  • Real-time vehicle and driver tracking is tracked from a command center. An example is showing driver's scorecards.
  • Features of this AI-driven platform include safety check-ins, global positioning system (GPS), and internet of things (IoT).
  • The platform also gathers insights from data analysis and uses AI-based decision support systems.

STO/PO/Permit Creation Process

  • Creation of STO/PO and permits is part of the process.
  • Information from suppliers, total quantity needed, permit number, and source/destination of material is key for this process.

Transporter Scope

  • Creating trips through iLog is a key part of the transporter process.
  • Transporters need to fill out truck details, driver details, and permit details.
  • Key details like driver's license number, driver's date of birth, and driver's phone number are crucial.
  • Accessing permits, order information, and details like gross, tare, and net weight are critical steps for transporters.

Coal Sourcing & Transportation Process

  • Coal operations have a process for sourcing coal via auction participation, allocation, processing, and pre-transportation activities.
  • The order details for each step within the coal sourcing and transportation process are listed, along with timeframes.

OMC (Tata Steel Ltd) Mines & Ore Mines Query (OMQ)

  • Tata Steel has mines across locations, like Khandabo, Joda, Noamundi, and Katamati.
  • OMQ (Ore Mines Query) has lifting methods (rail or road/combined) that differ by location.

Details of OMC Mines & Lifting

  • Odisha Mining Corp (OMC) is a key entity.
  • Mines locations including Daitari, Gandhama Rdan, Koira, and Barbil are part of the OMC operations and associated lifting methods (rail, road, or combined).

GE Process Flow Chart

  • A flow chart outlining the use of GE (Gate Entry) and Fre8wise application to update and validate information.
  • Information exchanged includes STO number, challan number, invoice number, truck type, net weight, gross weight, permit pass number, LR number, and other pertinent transportation data.

Truck Unloading System, Wheel Washing System

  • Details on automated truck unloading systems.
  • Description of wheel washing systems for environmental concerns.

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