Plumbing Materials and Properties
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Questions and Answers

What characterizes ferrous metals?

  • They are composites made from multiple elements
  • They contain iron and are magnetic (correct)
  • They are exclusively used for plumbing fixtures
  • They are non-magnetic and resistant to corrosion

Which of the following is an example of a non-ferrous metal used in plumbing?

  • Copper (correct)
  • Bronze
  • Iron
  • Steel

What is a key property of thermoplastics used in plumbing?

  • They are resistant to temperature changes
  • They cannot be molded once set
  • They are exclusively used for hot water applications
  • They can be recycled and reshaped when heated (correct)

Which alloy is a mixture of copper and tin?

<p>Bronze (B)</p> Signup and view all the answers

What effect does corrosion have on ferrous metals?

<p>It leads to the formation of rust (B)</p> Signup and view all the answers

Which of the following thermoplastics is suitable for hot water applications?

<p>Polybutylene (D)</p> Signup and view all the answers

What is the formula used to calculate weight?

<p>Weight = mass x gravity (C)</p> Signup and view all the answers

Which of the following statements about thermosetting plastics is true?

<p>Formica and Bakelite are examples. (D)</p> Signup and view all the answers

What is the density calculated based on?

<p>Mass and volume of the object. (A)</p> Signup and view all the answers

In what condition does High Density Polyethylene (HDPE) degrade?

<p>In the presence of sunlight. (D)</p> Signup and view all the answers

Which of the following materials is considered a good conductor of heat?

<p>Copper (C)</p> Signup and view all the answers

What is the equivalent of 1 kg in terms of weight on Earth?

<p>9.81 N (D)</p> Signup and view all the answers

Which property of mass influences the force of gravity between objects?

<p>Mass itself (C)</p> Signup and view all the answers

What primarily causes dezincification in brass components?

<p>Fresh water passing through (C)</p> Signup and view all the answers

What is the primary role of a sacrificial anode in a hot water cylinder?

<p>To prevent electrolytic corrosion (B)</p> Signup and view all the answers

What type of corrosion occurs if flux is not cleaned after a solder joint is made?

<p>Type 1 pitting corrosion (B)</p> Signup and view all the answers

How does electrolytic corrosion occur in a plumbing system?

<p>By the presence of an electrolyte between dissimilar metals (D)</p> Signup and view all the answers

What effect does turbulence in water flow have on erosion?

<p>Increases erosion with a flow rate over 3m/s (B)</p> Signup and view all the answers

What is one way plastics can degrade?

<p>High temperatures or heat (D)</p> Signup and view all the answers

What substances can lead to blue water corrosion in a plumbing system?

<p>Dormant water in a new system (D)</p> Signup and view all the answers

What happens to the weakest metal in a plumbing system due to electrolytic corrosion?

<p>It dissolves progressively (C)</p> Signup and view all the answers

What is the specific heat capacity of water?

<p>4.186 KJ/kg (D)</p> Signup and view all the answers

How much energy is required to raise 150 liters of water from 10°C to 50°C?

<p>25116 KJ (A)</p> Signup and view all the answers

Which material has the highest coefficient of linear expansion?

<p>Plastic uPVC (B)</p> Signup and view all the answers

What is the most common form of corrosion?

<p>Ferrous oxide (rust) (C)</p> Signup and view all the answers

Which factor does NOT significantly influence the rate of corrosion?

<p>Color of the material (B)</p> Signup and view all the answers

How much will a 6 meter length of plastic guttering expand with a temperature rise of 100°C?

<p>10.8 mm (A)</p> Signup and view all the answers

Which method is NOT used to prevent corrosion in iron?

<p>Increasing temperature (D)</p> Signup and view all the answers

What is the characteristic of cast iron when used in central heating systems?

<p>Only to be used with inhibitors (C)</p> Signup and view all the answers

What happens to a solid material with a density of 0.85 in water?

<p>It will float. (D)</p> Signup and view all the answers

Which of the following materials has the highest density?

<p>Copper (C)</p> Signup and view all the answers

What does malleability refer to in materials?

<p>Ability to be compressed without fracturing. (D)</p> Signup and view all the answers

Which property measures how strong a material is when it is pulled?

<p>Tensile strength (B)</p> Signup and view all the answers

If a gas has a density of 1.2, what will it do in the presence of air?

<p>It will sink. (D)</p> Signup and view all the answers

What does specific heat capacity measure?

<p>The energy needed to heat 1kg of a substance by 10°C. (A)</p> Signup and view all the answers

What is the term for the resistance of a material to scratching or abrasion?

<p>Hardness (A)</p> Signup and view all the answers

In terms of buoyancy, which statement is true for substances with a density of less than 1?

<p>They will float in liquids and may rise in gases. (A)</p> Signup and view all the answers

Flashcards

Ferrous Metals

Metals containing iron, such as steel or cast iron. They are magnetic and susceptible to corrosion.

Non-Ferrous Metals

Metals that do not contain iron, such as copper, lead, zinc, and aluminum. These metals are generally more resistant to corrosion.

Alloys

A combination of two or more metals. Brass, bronze, and gunmetal are examples used in plumbing.

Thermoplastic

A type of plastic that can be heated and reshaped, commonly used for guttering and drainage systems.

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Corrosion

Ferrous oxide, commonly known as rust, is a form of corrosion that occurs when iron is exposed to oxygen and moisture.

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Tensile Strength

The ability of a material to withstand being stretched or pulled before breaking. Measured in N/m² or Pascals.

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Compressive Strength

The ability of a material to withstand being compressed or crushed before breaking.

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Shear Strength

The ability of a material to withstand forces that are pushing against each other, like scissors cutting.

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Ductility

The ability of a material to be stretched or bent without breaking. Example: Copper tube easily bends.

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Malleability

The ability of a material to be compressed or rolled without fracturing. Example: Lead can be hammered into shapes.

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Hardness

The resistance of a material to scratching, bending, abrasion, or cutting.

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Specific Heat Capacity

The amount of energy required to heat 1kg of a substance by 1°C. It changes with temperature.

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Thermal Conductivity

The ability of a material to transfer heat.

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Thermosetting Plastic

A type of plastic that sets permanently when heated and cannot be re-melted or reshaped. Examples include Formica and Bakelite.

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Mass

The amount of matter in an object. Measured in kilograms.

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Weight

The force exerted on an object due to gravity. Measured in Newtons.

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Density

The ratio of an object's mass to its volume. A measure of how tightly packed the molecules are within a substance.

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Heat Transfer

The process by which heat energy is transferred from one object or substance to another.

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Good Heat Conductor

Materials that efficiently conduct heat, allowing heat to flow through them easily. Examples include metals like copper.

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Poor Heat Conductor

Materials that resist the flow of heat, slowing down heat transfer. Examples include wood.

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Heat Energy Calculation for Water

The amount of energy required to raise the temperature of 150 liters of water from 10°C to 50°C is 25,116 kJ. This calculation uses the formula: Energy = Specific heat capacity x Mass x Temperature change.

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Coefficient of Linear Expansion

The tendency of materials to expand in length when heated.

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Guttering Expansion Calculation

The expansion of a 6-meter length of plastic guttering by 10.8mm when the temperature rises by 100°C is calculated using the formula: Expansion = Original length x Temperature rise x Coefficient of expansion.

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Inhibitor

A chemical substance used to prevent or slow down corrosion in central heating systems. This is typically added annually to protect iron components.

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Galvanised Coating

A protective coating applied to LCS pipes to prevent corrosion from the environment and oxygen in the water. This coating provides a barrier and offers protection over a long lifespan if not damaged.

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Electrolytic Corrosion

A type of corrosion that occurs when dissimilar metals are in contact with each other in the presence of an electrolyte, like water. This causes an electric current to flow, dissolving the weakest metal.

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Dezincification

A form of corrosion that affects brass components in plumbing systems. Zinc is leached out of the brass, leaving it weak and brittle, often with white powder (zinc oxide).

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Pitting Corrosion

A type of corrosion that happens when a solder joint isn't properly cleaned after installation. Flux left on the copper can lead to pitting corrosion.

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Blue Water Corrosion

Corrosion that can occur in a new system filled with water and left dormant. Blue water corrosion can be caused by the formation of copper compounds.

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Study Notes

Plumbing Materials

  • Plumbing uses various materials, including metals, alloys, and plastics.

Lesson Intent

  • Learners will understand the makeup of plumbing materials.
  • Learners will identify and describe different forms of corrosion and their impact on plumbing materials.
  • Learners will describe diverse properties of plumbing materials.
  • Learners can determine the coefficient of linear expansion and specific heat capacity of plumbing materials.

Metal Types

  • Ferrous metals contain iron and are magnetic. They corrode easily if untreated and often form ferrous oxide (rust).
  • Non-ferrous metals lack iron and include copper, lead, aluminum, zinc.
  • Alloys are mixtures of two or more metals. Common plumbing alloys include brass (copper and zinc), bronze (copper and tin), and gunmetal (copper, tin, and zinc). Steel is iron and carbon

Plastics

  • Plumbers use various plastics daily for various plumbing purposes, like water, heating, and drainage.
  • Thermoplastics are plastics made from polymer resins, shaped by heat, and can become brittle when frozen. They are often recyclable. Examples: PVCu, MDP, and HDPE.
  • Thermosetting plastics are rigid plastics that can tolerate high temperatures but aren't recyclable. Examples: Formica and Bakelite.

Properties

  • Mass is the amount of substance, measured in kilograms.
  • Weight is the force of gravity on a mass, measured in Newtons. Weight = mass x gravity (Earth gravity ≈ 9.81N/kg)
  • Density is mass per unit volume. Denser materials generally have molecules more tightly packed together.
  • Relative Density is a comparison between the density of a material and the density of water (1.00). Materials with relative densities greater than 1 sink in water, and less than 1 float. Examples of densities of various materials and gases are provided in a table.
  • Strength
    • Tensile strength is how much a material can withstand stretching/pulling force.
    • Compressive strength is how much a material can resist being crushed.
    • Shear strength is a material's resistance to opposing forces.
  • Ductility: A ductile material can be pulled, pushed, or stretched without breaking.
  • Malleability: A malleable material can be compressed or shaped without cracking.
  • Hardness: Measures a material's resistance to scratching, bending, abrasion, or cutting.
  • Specific heat capacity is the amount of heat needed to raise 1kg of a substance by 1°C. Water has a high specific heat capacity (4.186 KJ/kg°C).
  • Coefficient of linear expansion measures how much a material expands when heated. This is important in plumbing systems to account for changes in temperature. Plastic guttering demonstrates the largest expansion.

Corrosion

  • All materials can corrode over time, affected by environment (water, gases, dissimilar metals, acids, heat and UV).

  • Rust is a common form of corrosion in ferrous metals, occurring in the presence of water and oxygen.

  • Dezincification: a corrosion type in brass, causing zinc leaching, and degrading the material.

  • Electrolytic corrosion occurs when dissimilar metals contact in the presence of an electrolyte (water). This generates an electric current which dissolves the weakest metals.

  • Sacrificial anode (made of magnesium) can protect a central heating system from further corrosion by being preferentially corroded.

  • Pitting: a localized corrosion of copper, can occur if flux isn't cleaned away.

  • Erosion: the wearing away of pipes and fittings due to the flow of water or gas, worsened by turbulence.

  • Blue water corrosion: corrosion that can occur in stationary water systems.

Preventing Corrosion

  • Inhibitors protect iron in heating systems (periodic checks).
  • Galvanizing protects iron from the environment and oxygen (if coating intact).
  • Painting protects iron from atmospheric corrosion. Regular maintenance is essential.
  • Enamelling is used on pressed steel baths, cast iron baths, and appliance casings for protection.

Other

  • Various plastic materials have different properties that affect plumbing uses, and their susceptibility to degradation, and various other factors.

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Description

Explore the various materials used in plumbing, including metals, alloys, and plastics. Identify the different forms of corrosion and understand their impact on plumbing materials. This quiz will help you grasp the properties and applications of plumbing materials essential for effective plumbing solutions.

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