Podcast
Questions and Answers
What are three synonyms for the term 'milling' in the context of pharmaceutical manufacturing?
What are three synonyms for the term 'milling' in the context of pharmaceutical manufacturing?
Grinding, comminution, and particle size reduction.
Besides improved dissolution rate, give one reason why particle size reduction may be necessary for topical preparations?
Besides improved dissolution rate, give one reason why particle size reduction may be necessary for topical preparations?
To improve the feel of the preparation when applied to the skin.
What is the typical range of aerodynamic particle diameter required for an aerosol intended for oral inhalation?
What is the typical range of aerodynamic particle diameter required for an aerosol intended for oral inhalation?
0.5 to 5 micrometers.
Explain how increasing the surface area of a poorly soluble drug affects its dissolution rate?
Explain how increasing the surface area of a poorly soluble drug affects its dissolution rate?
Why is particle size reduction important for topical preparations that are intended to be absorbed through the skin?
Why is particle size reduction important for topical preparations that are intended to be absorbed through the skin?
In the context of oral inhalation aerosols, what happens if the particle size is not between 0.5 and 5 micrometers, as mentioned in the text?
In the context of oral inhalation aerosols, what happens if the particle size is not between 0.5 and 5 micrometers, as mentioned in the text?
Why is dissolution rate important in pharmaceutical manufacturing?
Why is dissolution rate important in pharmaceutical manufacturing?
Name two unit processes discussed so far, from the Pharmaceutical Manufacturing train?
Name two unit processes discussed so far, from the Pharmaceutical Manufacturing train?
What happens to stress energy in reversible deformation before the yield point?
What happens to stress energy in reversible deformation before the yield point?
Why should care be taken with the amount of grinding force applied to thermosensitive materials?
Why should care be taken with the amount of grinding force applied to thermosensitive materials?
What is one major difference in how ductile and brittle materials behave under stress?
What is one major difference in how ductile and brittle materials behave under stress?
In a material with flaws, where does fracture or failure tend to start?
In a material with flaws, where does fracture or failure tend to start?
What type of stress involves applying a force slowly towards the center of a particle, causing size reduction?
What type of stress involves applying a force slowly towards the center of a particle, causing size reduction?
Why does fracture occur at flaw lines?
Why does fracture occur at flaw lines?
Is it common for crystalline materials to be perfectly formed, without any natural cracks or flaws?
Is it common for crystalline materials to be perfectly formed, without any natural cracks or flaws?
How is impact stress different from compression stress in particle size reduction?
How is impact stress different from compression stress in particle size reduction?
What kind of stress is associated with ripping a material apart by applying force away from the center?
What kind of stress is associated with ripping a material apart by applying force away from the center?
How does the presence of more flaws affect size reduction?
How does the presence of more flaws affect size reduction?
What is a key advantage of wet grinding compared to dry grinding regarding energy consumption?
What is a key advantage of wet grinding compared to dry grinding regarding energy consumption?
Why does it become more difficult to achieve further size reduction as the grinding process progresses?
Why does it become more difficult to achieve further size reduction as the grinding process progresses?
In the context of grinding, how is shear stress applied to reduce particle size?
In the context of grinding, how is shear stress applied to reduce particle size?
Besides lower energy requirements, what is another advantage of wet grinding?
Besides lower energy requirements, what is another advantage of wet grinding?
What is attrition, and how does it lead to particle size reduction?
What is attrition, and how does it lead to particle size reduction?
What is a potential disadvantage of wet grinding that may not exist in dry grinding?
What is a potential disadvantage of wet grinding that may not exist in dry grinding?
What is a common characteristic about stress types in grinding processes?
What is a common characteristic about stress types in grinding processes?
What is the primary difference between mixing and demixing?
What is the primary difference between mixing and demixing?
When is very fine grinding expected in a grinding process with different types of stress?
When is very fine grinding expected in a grinding process with different types of stress?
What is the term used to describe the operation where ingredients are treated such that each particle or molecule is adjacent to another of a different ingredient?
What is the term used to describe the operation where ingredients are treated such that each particle or molecule is adjacent to another of a different ingredient?
What are the two categories listed that comminution or grinding can be?
What are the two categories listed that comminution or grinding can be?
Why might a lab-scale investigation with tools like mortars and pestles be important before large-scale size reduction?
Why might a lab-scale investigation with tools like mortars and pestles be important before large-scale size reduction?
If a material is suspended in a liquid in which it won't dissolve, what is the resulting mixture called in wet grinding?
If a material is suspended in a liquid in which it won't dissolve, what is the resulting mixture called in wet grinding?
What wear and tear issue is mentioned as a disadvantage of wet grinding?
What wear and tear issue is mentioned as a disadvantage of wet grinding?
Why is it important to have a uniform mix in pharmaceutical products?
Why is it important to have a uniform mix in pharmaceutical products?
Besides uniformity, what is another purpose of mixing?
Besides uniformity, what is another purpose of mixing?
What does 'point uniformity' mean in the context of solid mixing?
What does 'point uniformity' mean in the context of solid mixing?
Why is a perfect mix with point uniformity virtually impossible to achieve in practice?
Why is a perfect mix with point uniformity virtually impossible to achieve in practice?
What constitutes a 'random mix' in solid-solid mixing?
What constitutes a 'random mix' in solid-solid mixing?
In a 50/50 random mix, what is the expected ratio when sampling "largeish" sections?
In a 50/50 random mix, what is the expected ratio when sampling "largeish" sections?
If a mix has a 70% API and 30% excipient, what would be the expected ratio of particles when sampling in a random mix?
If a mix has a 70% API and 30% excipient, what would be the expected ratio of particles when sampling in a random mix?
Is point uniformity or random mix more achievable in real-world pharmaceutical processing?
Is point uniformity or random mix more achievable in real-world pharmaceutical processing?
What is the primary issue that powder segregation can cause in solid blending?
What is the primary issue that powder segregation can cause in solid blending?
Name the three main mechanisms of mixing used in pharmaceutical mixers or blenders.
Name the three main mechanisms of mixing used in pharmaceutical mixers or blenders.
Describe the movement of particles during convective mixing.
Describe the movement of particles during convective mixing.
What type of mixing is particularly essential for achieving a good random mix, especially at a small scale?
What type of mixing is particularly essential for achieving a good random mix, especially at a small scale?
How does shear mixing occur?
How does shear mixing occur?
For solid materials that tend to aggregate, what additional process might be needed along with mixing?
For solid materials that tend to aggregate, what additional process might be needed along with mixing?
What two characteristics describe a good mix?
What two characteristics describe a good mix?
What is the main reason additional force may be required for solid mixing processes?
What is the main reason additional force may be required for solid mixing processes?
Flashcards
Milling
Milling
The process of reducing the size of particles in a solid material. It can also be called grinding, comminution, or particle size reduction.
Dissolution Rate
Dissolution Rate
The rate at which a solid substance dissolves in a liquid.
Surface Area
Surface Area
The amount of surface area of a material exposed to its surroundings per unit of weight or volume.
Aerodynamic Particle Diameter
Aerodynamic Particle Diameter
The size of a particle as measured in air, considering its shape and ability to move through the air.
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Topical Preparation
Topical Preparation
A type of medication that is applied to the skin.
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Aerosol for Oral Inhalation
Aerosol for Oral Inhalation
A medication that is inhaled into the lungs.
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Poorly Soluble Drug
Poorly Soluble Drug
A drug that is not easily dissolved in liquids.
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API
API
The active ingredient in a medication.
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Impact stress
Impact stress
A force applied perpendicular to the surface of a particle, causing it to break apart. Think of hitting a rock with a hammer.
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Compressive stress
Compressive stress
A force applied slowly in a direction towards the center of a particle, causing it to break apart. Think of crushing a can with your hand.
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Shear stress
Shear stress
A force applied in a direction parallel to the surface of a particle, causing it to break apart. Think of using a knife to cut through a piece of paper.
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Attrition
Attrition
A type of shear stress where particles rub against each other, causing them to break apart. Think of sand being rubbed between your hands.
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Tensile stress
Tensile stress
A force applied away from the center of a particle, trying to pull it apart. Think of pulling a piece of string until it breaks.
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Free crushing
Free crushing
A grinding process where particles are free to move and collide individually.
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Packed crushing
Packed crushing
A grinding process where particles are packed together and crushed collectively.
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Wet Grinding
Wet Grinding
A process where a solid material is reduced in size by suspending it in a liquid.
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Slurry
Slurry
A concentrated suspension of solid material in a liquid.
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Size Reduction
Size Reduction
A process where solid particles are reduced in size by applying mechanical force.
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Ductile
Ductile
A type of solid material that is easily deformed.
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Brittle
Brittle
A type of solid material that is hard and easily breaks.
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Demixing
Demixing
A process where a mixture separates into its individual components.
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Hardness
Hardness
A measure of the resistance of a material to deformation.
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Stress energy and heat in reversible deformation
Stress energy and heat in reversible deformation
The energy applied during reversible deformation before a material reaches its yield point is released as heat. This is particularly relevant for materials that are sensitive to temperature changes, as excessive heat can damage them.
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Heat generation in grinding
Heat generation in grinding
In a grinding process, the force applied to break down a material often generates heat. This heat can be detrimental to thermo-sensitive materials, which are easily affected by temperature.
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Ductile vs. Brittle Materials
Ductile vs. Brittle Materials
Materials can be broadly classified into two categories based on their behavior under stress: ductile and brittle. Ductile materials experience significant plastic deformation before fracturing, while brittle materials break with little to no deformation.
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Fracture initiation at flaws
Fracture initiation at flaws
In size reduction of materials, fractures often start at pre-existing flaws or cracks within the material. Stress concentrates around these flaws, making them the primary points of failure.
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Difficulty in size reduction
Difficulty in size reduction
The initial size reduction is the easiest because the material breaks along existing flaws. As the grinding progresses, these flaws are consumed, making further size reduction more difficult.
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Imperfections in materials
Imperfections in materials
Most materials contain imperfections such as natural cracks or flaws. These imperfections weaken the material, making it easier to break down during size reduction.
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Role of flaws in Size Reduction
Role of flaws in Size Reduction
The process of size reduction relies on these naturally present cracks or flaws. As grinding progresses, these flaws act as points of weakness, allowing the material to break into smaller particles.
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Fracture propagation in size reduction
Fracture propagation in size reduction
Fracture propagation occurs along existing flaw lines, leading to the disintegration of a single particle into smaller ones. This process continues with the smaller particles until the desired size is achieved.
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Powder segregation
Powder segregation
A process where particles of different sizes or densities separate within a mixture, resulting in an uneven distribution of components.
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Convective mixing
Convective mixing
A type of mixing where groups of particles or molecules move together from one area to another.
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Diffusive mixing
Diffusive mixing
A type of mixing where individual particles or molecules spread out and move independently throughout the mixture.
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Point Uniformity in Solid Mixing
Point Uniformity in Solid Mixing
A blend of components where each individual particle is surrounded by particles of the other component, leading to a uniform distribution.
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Shear mixing
Shear mixing
A type of mixing where two regions of the mixture slide past each other, creating a shearing force that helps to mix the components.
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Random Mix in Solids
Random Mix in Solids
A blend of components where the probability of finding a specific particle at any point is equal to its proportion in the mixture.
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Grinding
Grinding
A process of breaking down solid particles by applying a force to cause them to split or fragment.
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Uniform Composition in Pharmaceuticals
Uniform Composition in Pharmaceuticals
The consistency of the active pharmaceutical ingredient (API) and excipients throughout the formulation, ensuring uniform drug delivery.
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Excipients
Excipients
Substances other than the active ingredient (API) used in a pharmaceutical formulation to help with processing, stability, or delivery.
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Mixing for Reactions
Mixing for Reactions
The process of combining ingredients to promote physical or chemical reactions, like crystallization or dissolution.
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Milling, Mixing
- Milling, also known as grinding or comminution, reduces particle size
- Reasons for particle size reduction include: topical preparations, aerosols, suspension formulations, drying processes, blending powders, and tinted preparations.
- Particle size reduction is often required for drug dissolution rate enhancement
- Particle size reduction impacts on the surface area that is in contact with the dissolution medium. Poorly soluble drugs benefit greatly from smaller particle size.
- Particle size is critical for aerosol oral inhalations; particle diameter needs to be between 0.5 - 5 micrometers
- There are different types of stress used in milling include: compression, tensile, and shear
- Particle size reduction involves applying a force or stress to the material.
- Stress applied to material results in strain, which is demonstrated by a stress-strain curve.
- Elastic behavior: stress removal results in fully recoverable strain
- Plastic deformation: beyond the elastic limit; stress removal results in non-recoverable strain. A point will be reached when fracture or failure of the material occurs.
- Heat generation is a possible side effect of milling and is important in thermo-sensitive or thermo-labile materials
- Materials in milling can be classified into ductile materials or brittle materials based on the amount of strain absorbed before breaking
- Fracture or failure begins in the defects or cracks in the material
- There are different types of grinding processes: free crushing and packed crushing
- Free crushing is a continuous process for size reduction, while packed crushing involves continuous stress on the crushed particles.
- Milling can be done wet or dry.
Reasons for Particle Size Reduction
- Particle size reduction is often required for clinical or formulation performance reasons
- Particle size reduction may be needed for materials with poor flow properties - and moisture content can influence this greatly
- If using topical preparations the surface area of the material should be increased when in contact with the skin to increase the absorption of the material
Types of Stress
- Compressive stress
- Tensile stress
- Shear stress
- Attrition
- Impact(a type of compressive stress)
Mechanisms of Particle Size Reduction
- Elastic behavior
- Plastic deformation
- Fracture or failure
- Heat
Classification of Mixing
- Positive mixing: spontaneously and irreversibly mixes by diffusional processes; examples include miscible fluids
- Negative mixing: systems undergo phase separation; requires continuous input of energy (agitation); examples include solid suspensions
- Neutral mixing: neither positive or negative mixing; requires force to mix; examples include mixtures of solids
Reasons for Mixing
- Produce uniform composition of mixed system for uniform dosing
- Promote physical or chemical reactions (e.g., crystallisation, dissolution)
Solid-Solid Mixing
- Point uniformity
- Random mix
Scale of Scrutiny
- Sampling is critical for determining the degree of mixing
- Sample size depends on the scale of scrutiny
- An appropriate scale of scrutiny determines the minimum sample size required for the mix to be considered sufficiently mixed
Degree of Mixing
- Degree of mixing is measured by the statistical variation in composition within samples taken during the process
- Variance plot measures variance in composition to monitor mixing over time. Ideal mixing process will show minimal variance
- Index of mixing measures ratio of mixing achieved to the maximum possible achieved, with an ideal value approaching 1
Powder Segregation
- Powder segregation is a problem that can occur during mixing; it can lead to non-random mixes
- Segregation starts before a random mix is achieved
Mechanisms of Mixing
- Convective mixing
- Diffusive mixing
- Shear mixing
Properties of Materials that Affect Mixing
- Particle size, density
- Relative density, shape, stickiness
- Viscosity, density, relative density, miscibility
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