Pharmaceutical Manufacturing and Equipment

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39 Questions

What is the purpose of a binder or adhesive in tablet manufacturing?

To form granules

Which substances can be used as flow activators or antifrictional agents in tablet manufacturing?

Magnesium stearate

______ facilitates rupture of the tablet by swelling of the disintegrant particles during sorption of water.

Swelling

Why is lactose not usually preferred by manufacturers?

It is not suitable for patients with lactose intolerance

What is the purpose of a disintegrant in tablet manufacturing?

To facilitate rupture of the tablet

What type of disintegrant is added to the dry granules before compression?

Extragranular Disintegrant

Which of the following is an example of an intragranular disintegrant?

Dibasic Calcium Phosphate Dehydrate

What is the purpose of starch in tablet manufacturing?

As an inert substance

What is the classification of tablet compression machines based on?

Machine type

What is Sodium Bicarbonate (NaHCO3) commonly known as?

Baking Soda

What is the primary function of punches in tablet manufacturing?

To compress the granulation within the dies

What is the effect of Sodium Bicarbonate (NaHCO3) on the tablet?

It causes effervescence

What is the purpose of tablet compression machines?

To compress the ingredients

What is the purpose of cam tracks in tablet manufacturing?

To guide the movement of the punches

What is the purpose of the granulation feeding device?

To force granules into the die cavity

What is the result of compression in tablet manufacturing?

Formation of tablets

What is the result of the swelling of the disintegrant particles during sorption of water?

Tablet fragmentation

What type of tablet is designed to release the active ingredient immediately after ingestion?

Immediate-Release tablet

What is the primary function of a granulating agent in tablet manufacturing?

To act as a binder or adhesive

What facilitates transport of liquids into the pores of the tablet?

Wicking

What type of tablet is designed to release the active ingredient in a controlled manner over a prolonged period?

Coated tablet

What is the purpose of the binder in tablet manufacturing?

To facilitate the formation of granules

What is the primary function of dies in tablet manufacturing?

To define the size and shape of the tablet

What is the purpose of compaction in tablet manufacturing?

To create a solid dosage form

What is the purpose of a hopper in tablet manufacturing?

To hold and feed granulation to be compressed

Why are Sorbitol, Glucose, and Sucrose not suitable for patients with diabetes?

They can cause an increase in blood sugar levels

What is the purpose of ensuring that excipients are inert in tablet manufacturing?

To prevent degradation of the medicinal substances

What is the purpose of using chelating agents in tablet manufacturing?

To prevent incompatibility with calcium

What type of tablets are prepared by molding?

Soft tablets

What is the purpose of using U Dextrose, and Mannitol in tablet manufacturing?

To prepare chewable tablets

What is the name of the machines used to compact the powder mixture in tablet manufacturing?

Presses

What is the primary function of Risperidone in tablet manufacturing?

An active pharmaceutical ingredient

Which of the following substances can be used as a binder or adhesive in tablet manufacturing?

Sucrose Solution

What is the purpose of a tablet weight monitoring device in the manufacturing process?

To monitor the force at each compression station

Which of the following is an example of a less essential component in tablet manufacturing?

Colorant

What is the purpose of a tablet deduster in the manufacturing process?

To remove excess powder

Which of the following machines is capable of exerting great pressure in compacting the powdered or granulated material?

Fette Machine

What is the purpose of chilling the compression components in the manufacturing process?

To allow the compression of the material

What is the result of the swelling of the disintegrant particles during sorption of water?

Rupture of the tablet

Study Notes

Types of Excipients

  • Lactose, Spray Dried Lactose, Starch, Dextrose, Mannitol, Sorbitol, Glucose, Sucrose, Avicel, Dibasic Calcium Phosphate Dehydrate, Calcium Carbonate, and Cellulose are examples of excipients used in tablet manufacturing.

Disintegrants

  • Disintegrants are mixed with other ingredients prior to granulation and are incorporated within the granules.
  • Examples of disintegrants include Intragranular Disintegrant and Extragranular Disintegrant.

Tablet Compression Machines

Components

  • Hopper: holds and feeds granulation to be compressed.
  • Dies: define the size and shape of the tablet.
  • Punches: compress the granulation within the dies.
  • Cam Tracks: guide the movement of the punches.

Auxiliary Equipment

  • Granulation Feeding Device: regulates the flow of granulation into the compression machine.
  • Tablet Weight Monitoring Devices: monitor the force at each compression station.
  • Tablet Deduster: removes excess powder from the tablets.
  • Fette Machine: chills the compression components to allow the powder to be compressed.

Granulating Agent (Binder or Adhesive)

  • Examples: Water, Alcohol, Starch Paste, Acacia Mucilage, Gelatin Solution, Tragacanth Mucilage, Sucrose Solution, Methylcellulose Solution, Sodium CMC Solution, PVP Solution, and Sorbitol.
  • Facilitates water uptake and facilitates rupture of the tablet.

Colorant

  • Examples: FD&C & D&C dyes, Lakes (dyes that have been absorbed on a hydrous oxide and employed as dry powders for coloring).
  • Used for disguising off-color drugs, product identification, and production of a more elegant product.

Tablet Press Classifications

Single Press

  • Also known as Eccentric Press.
  • Output: 200 tablets per minute.
  • Suitable for small batches of tablets during research and development.

Manufacturing Pharmacy

  • Examples of excipients: Lactose, Spray Dried Lactose, Starch, Dextrose, Mannitol, Sorbitol, Glucose, Sucrose, Avicel, and Dibasic Calcium Phosphate Dehydrate, Calcium Carbonate, Cellulose
  • Lactose is not indicated for patients with lactose intolerance, but still can be used in the formulation
  • Starch is inert and usually used by manufacturers
  • Dextrose and Mannitol are intended to be used in chewable tablets
  • Sorbitol, Glucose, and Sucrose are not indicated for patients with Diabetes Mellitus (DM)

Tablets

  • Solid dosage forms prepared by compression (hard tablets) or molding (soft tablets)
  • Contain medicinal substances (API) with/without suitable excipients and/or other pharmaceutical adjuncts
  • Types of tablets: Compressed, Molded, Hypodermic, Dispensing, Coated, Immediate-Release, Chewable, Buccal, Sublingual, Vaginal, Extended-Release (ER)

Equipment

  • Tablet Compression Machines: because tablets are made by "compression", the stamping machines are called presses
  • Auxiliary Equipment:
    • Hopper: for holding and feeding granulation to be compressed
    • Dies: define the size and shape of the tablet
    • Punches: for compressing granulation within the dies
    • Cam Tracks: for guiding the movement of the punches
    • Wicking: for forces granules into die cavity
    • Granulation Feeding Device
    • Tablet Weight Monitoring Devices: monitor the force at each compression station
    • Tablet Deduster: removes excess powder
    • Fette Machine: chills the compression components to allow the tablet to be formed

Granulating Agent

  • Also known as Binder or Adhesive
  • Mechanisms of Action (MOA):
    • Facilitate water uptake: facilitate transport of liquids into the pores of the tablet to form smaller fragments
    • Facilitate rupture of the tablet: swelling of the disintegrant particles during sorption of water
  • Examples: Water, Alcohol, Starch Paste, Acacia Mucilage, Gelatin Solution, Tragacanth Mucilage, Sucrose Solution, Methylcellulose Solution, Sodium CMC Solution, PVP Solution, Sorbitol

Colorant

  • Less essential
  • Disguising of off-color drugs, product identification, and production of a more elegant product
  • Examples: not specified, but Acacia Mucilage is not an option due to its poor color and quality

This quiz covers the various aspects of manufacturing pharmacy, including examples of excipients and types of equipment used in the process.

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