IMS Operation and Service of Natural Gas Systems

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Questions and Answers

What is the primary cause of damage to converters?

  • Freezing of engine coolant (correct)
  • Low fuel pressure
  • High fuel pressure
  • Overheating of the converter

What is the primary component of Compressed Natural Gas (CNG)?

  • Butane
  • Propane
  • Ethanol
  • Methane (correct)

What component within the converter allows for expansion of the coolant if it should freeze?

  • Diaphragm
  • Flexible gasket (correct)
  • Pressure relief valve
  • Spring

Which alternative fuel has the highest power factor?

<p>M85 (D)</p>
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What substance is the primary component of natural gas?

<p>Methane (A)</p>
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What is the typical form of Liquefied Petroleum Gas (LPG)?

<p>Liquid (A)</p>
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What is the approximate molecular weight of natural gas?

<p>16 (B)</p>
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How is a leak detected in a natural gas system?

<p>By odor detection using an added odorant (C)</p>
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Which of the following alternative fuels is derived from corn, other grains, and agricultural waste?

<p>E85 (D)</p>
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What are the two main types of fuel delivery systems used in compressed-gas engines?

<p>Carburetor air-fuel mixer systems and electronic fuel injection (EFI) systems (C)</p>
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What is the typical ignition temperature range of natural gas fuels, compared to gasoline?

<p>Higher than gasoline (C)</p>
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Which state holds about one-third of America's natural gas reserves?

<p>Texas (C)</p>
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What must be maintained, besides temperature, for Liquefied Natural Gas (LNG) to remain in liquid form?

<p>Pressure (C)</p>
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Which of these options correctly lists the octane rating in increasing order?

<p>Gasoline, LP-Gas, Natural Gas (B)</p>
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Which of the following is NOT specified by the National Fire Protection Association (NFPA) as a component of a CNG fuel system?

<p>Fuel pump (D)</p>
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What is the main reason that using LP-Gas and CNG can increase the interval between oil changes?

<p>The fuels are &quot;dry&quot; and do not dilute engine oil (A)</p>
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What is the primary function of solenoid valves in a bi-fuel system?

<p>To switch between gasoline and compressed gas. (B)</p>
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Where is the air-fuel mixer located in a bi-fuel engine?

<p>Between the carburetor and the air cleaner. (D)</p>
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What is the approximate pressure range at which CNG is stored in cylinders?

<p>2000-3000 PSI (D)</p>
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What is the main role of the engine control unit (ECU)?

<p>To monitor and adjust engine performance. (A)</p>
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Which material is NOT mentioned as a possible component of CNG storage cylinders?

<p>Carbon fiber (A)</p>
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Which of the following is NOT a subsystem of the ECU?

<p>A Fuel Pump. (C)</p>
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What is the maximum percentage an LPG fuel tank should be filled to?

<p>80% (D)</p>
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What should always be used when filling a fuel tank?

<p>A vapor return line (B)</p>
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What type of sensors are used to monitor temperature in a CNG engine?

<p>Low-voltage temperature sensors. (D)</p>
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What material are the fuel lines made of?

<p>Stainless steel (A)</p>
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What is the recommended action to take with fuel tank valves when storing equipment?

<p>Close both the vapor and liquid valves (B)</p>
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What is the approximate pressure at which the gas enters the first stage of the fuel pressure regulator?

<p>2,000 to 3,000 PSI (C)</p>
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What is a key difference between fuel delivery in gasoline and compressed gas engines?

<p>Gasoline is a liquid when it reaches the carburetor, gas is vapor. (B)</p>
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What is the approximate gas pressure after the second stage of regulation for a non-fuel injected engine?

<p>2.5 ounces PSI (C)</p>
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Why does a compressed-gas system not require a fuel pump?

<p>The gas has built in pressure. (C)</p>
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Why should extra precaution be taken when filling an LPG fuel tank?

<p>Some gas may escape during the filling process (B)</p>
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What is the purpose of a fuel lockoff valve in a compressed gas system?

<p>To allow the fuel flow only when starting or running. (A)</p>
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What is the approximate pressure of the gas before entering a fuel metering block in a fuel injected engine?

<p>130 PSI (B)</p>
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Which of these is a potential hazard associated with LPG vapors?

<p>They are heavier than air and settle in low areas. (A)</p>
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What is adjusted due to the higher octane rating of CNG compared to gasoline?

<p>Engine timing (C)</p>
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How often should CNG storage tanks be tested for corrosion and cracks?

<p>Every 3 to 5 years (B)</p>
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Where should you be when filling storage tanks and equipment with CNG?

<p>Outdoors (A)</p>
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What is the primary reason for painting fuel storage tanks?

<p>To prevent rust (A)</p>
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What is a significant challenge when working with LPG and CNG fuel systems?

<p>Dealing with high pressure (B)</p>
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What is the typical duration of objective instruction at the introductory level of basic principles and practices?

<p>3 to 5 hours (D)</p>
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Which organization oversees the certification program for technicians servicing CNG and LPG systems on light and medium-duty trucks?

<p>NATEF (B)</p>
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In the context of alternative fuel vehicles, what does 'bi-fuel' refer to?

<p>An engine capable of operating on either gasoline or compressed gas. (C)</p>
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What does a 'converter' do in a compressed gas system?

<p>It reduces pressure and vaporizes fuel to a dry gas. (A)</p>
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What is the first step in the CETP dual-certification process?

<p>Written assessment (B)</p>
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Which organization has developed training materials for propane carburetion installation?

<p>NPGA (C)</p>
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In the context of a compressed-gas system, what is the primary function of a 'lock-off valve'?

<p>To control the flow of fuel. (C)</p>
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What does 'lean-burn' refer to in the context of fuel systems?

<p>A system that uses more air than theoretically needed. (B)</p>
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Flashcards

Compressed Natural Gas (CNG)

A gas fuel made up mostly of methane, found in underground reserves.

E85 Fuel

A fuel blend with 85% gasoline and 15% denatured alcohol, mainly sourced from corn and agricultural waste.

Liquefied Petroleum Gas (LPG)

A liquid fuel composed of propane and butane, produced as a byproduct of oil refining or natural gas processing.

M85 Fuel

A fuel blend containing 85% gasoline and 15% methanol, derived from natural gas, coal, or wood.

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Gallon Gasoline Equivalent (GGE)

The amount of energy produced by one gallon of any fuel compared to the energy output of one gallon of gasoline.

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Octane Rating

A measurement of a fuel's resistance to knocking or premature detonation within an engine.

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Electronic Fuel Injection (EFI)

A fuel delivery system for compressed gas engines, where fuel is injected directly into the engine through electronically controlled valves.

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Carburetor Air-Fuel Mixer System

A fuel delivery system using a carburetor to mix air and fuel before it enters the engine.

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CNG Fuel System

A fuel-efficient system that uses electronics to precisely control the air-fuel mixture, optimizing engine power and fuel economy.

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Bi-fuel System

A system that allows an engine to run on both gasoline and compressed natural gas (CNG).

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Engine Control Unit (ECU)

A computer system that oversees the engine's performance, receiving data from sensors and adjusting parameters like fuel injection and timing.

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Pressure Sensors

Sensors that monitor pressure changes in components like fuel tanks and lines.

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Temperature Sensors

Sensors that monitor temperature changes in components like engine coolant and manifolds.

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Position Sensors

Sensors that monitor the position of throttle and pedals, transmitting data to the ECU.

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Fuel Lockoff Valve

A valve that controls fuel flow, allowing fuel to pass only when starting or running the engine.

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Vaporization Process

A difference between gas and CNG engines is that the fuel is already vaporized in CNG engines, unlike gas engines that require vaporization in the carburetor.

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What is the typical pressure of CNG storage?

CNG is stored in cylinders under pressure, typically ranging from 2,000 to 3,000 PSI.

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What materials are CNG cylinders made from?

CNG cylinders can be made from either aluminum or steel and often have a fiberglass coating for extra strength and insulation.

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What is the typical size range of CNG cylinders?

The size of the CNG cylinder ranges from 5 to 12 gallons, influencing the vehicle's overall fuel capacity.

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What material are CNG fuel lines made from?

The lines transporting CNG from storage cylinders are made of stainless steel to withstand pressure and corrosion.

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What component regulates CNG pressure?

The fuel pressure regulator reduces the high pressure of CNG from the storage cylinders to usable levels for the engine.

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How many stages does a CNG pressure regulator have?

The fuel pressure regulator has two stages, reducing the pressure from thousands of PSI to around 2.5 ounces PSI.

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What is the approximate pressure of CNG entering the metering block of an EFI engine?

Fuel injected CNG engines use an electronically-controlled regulator to reduce the pressure to about 130 PSI before entering the fuel metering block.

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Who can safely service CNG fuel systems?

CNG fuel systems should only be serviced by trained technicians.

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CNG Fuel Pressure Regulator

A device that regulates fuel pressure in a CNG fuel system, similar to a fuel pressure regulator in an EFI system.

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Automatic Shut-off Valve (CNG)

A component of a CNG fuel system that automatically shuts off the fuel supply in case of an engine stall, preventing a potential hazard.

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CNG Pressure Regulator

A device used in a CNG fuel system to reduce the high pressure from the fuel storage cylinder to the lower pressure required by the engine.

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Liquefied Natural Gas (LNG)

A process that converts natural gas into a liquid state by cooling it to an extremely low temperature (-259°F).

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CNG Odorant

The chemical odorant added to CNG to allow users to detect leaks through a noticeable smell.

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Pressure Relief Valve (CNG)

A safety feature in a CNG fuel system that allows excess pressure to vent safely, preventing potential catastrophic explosions.

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Alternative Fuel

A fuel that is not derived from petroleum, offering energy security and environmental benefits.

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Bi-fuel

A type of power system capable of running on either gasoline or compressed gas.

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Converter

Converts pressurized fuel to a dry gas, similar to how a kettle boils water to steam.

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Lean-burn

A system that operates with more air than fuel for combustion, resulting in a leaner mixture.

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Lock-off valve

A valve that controls fuel flow in a compressed-gas system, preventing premature gas release.

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National Institute for Automotive Service Excellence (ASE)

A program to train and certify technicians for servicing CNG and LPG systems.

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National Automotive Technicians Education Foundation (NATEF)

A certification program designed to ensure that training programs meet industry standards.

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Alternative Fuels Research and Education Division (AFRED)

A division that offers LPG/CNG technician certification and instruction in Texas.

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LPG Vapor Behavior

LPG vapors are heavier than air and accumulate in low areas, creating a potential explosion hazard if ignited by a spark or flame.

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CNG Vapor Behavior

CNG vapors are lighter than air, rising and dispersing, but can accumulate in confined spaces posing a risk.

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CNG Tank Inspection

Routine inspections for corrosion and cracks are crucial for CNG tanks, typically every 3-5 years depending on material.

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LPG Tank Inspection

LPG tanks don't have a set inspection schedule, but periodic checks are necessary for corrosion or damage.

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LPG and CNG Safety Training

Storing LPG and CNG under pressure requires specialized training for technicians due to the potential hazards.

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LP-gas Industry Training

The National Propane Gas Association offers a training program covering various aspects of the LPG Industry.

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CNG and LPG Applications

The use of alternative fuels like CNG and LPG has significant implications for commercial applications like transportation and warehousing.

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CNG and LPG Versatility

CNG and LPG technologies are well suited for various applications, including irrigation wells, generators, and portable welders.

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Study Notes

Operation and Service of LP and Natural Gas Fuel Systems

  • Natural gas and alternative fuels (like LPG and CNG) are gaining interest due to environmental and economic concerns.
  • Clean-burning LP gas and natural gas engines are used in various applications, including forklifts.
  • Alternative fuels are often cheaper, have higher octane ratings, and extend engine life.
  • Implementation of Clean Air Act led to the elimination of leaded gasoline.
  • Engines using compressed natural gas (CNG) or liquefied petroleum gas (LPG) often require modifications.

Characteristics of Selected Alternative Fuels

  • Compressed Natural Gas (CNG): Primarily methane (CH4). 90% methane and 10% other gases. Source: underground reserves. Energy per gallon: 114,000 BTU. Power factor: 1.00. Form: vapor.
  • 15% Ethanol (E85): Denatured alcohol and gasoline. Source: corn or other grains. Energy per gallon: 80,000 btu.
  • 85% Gasoline/15% Ethanol (E85): Contains a mixture of gasoline and ethanol. Forms: liquid.
  • 85% Gasoline/15% Methanol (M85): A mixture of gasoline and methanol.
  • Liquefied Petroleum Gas (LPG): Propane (C3H8) and butane. Source: refining or natural gas. Energy per gallon: 84,000–91,000 BTU. Power factor: 1.38. Form: liquid.
  • Fuel Components/Chemical formula: Includes CH4, C3H8 etc
  • Different fuels have varying characteristics: octane ratings, energy content, etc.

Advantages of Using LP-Gas and CNG Fuels

  • Spark-ignition engines can use these fuels after modifications.
  • Lower fuel costs than gasoline in some regions.
  • Higher octane ratings than gasoline.
  • Reduced harmful exhaust gases in many cases.
  • Prolong engine life; fewer carbon deposits.
  • Increase the interval between oil changes.

Components of EFI Compressed Gas Fuel Systems

  • EFI systems are used in applications requiring variable engine speed (trucks and tractors).
  • Systems minimize fuel consumption through electronic technology.
  • Bi-fuel systems use two solenoid valves to switch between gasoline and compressed gases
  • Air-fuel mixer mounted between carburetor and air cleaner.

Natural Gas Fuel System Specifics

  • CNG is a clean-burning, less expensive alternative fuel (primarily methane).
  • CNG is a naturally occurring gas and stored in cylinders under high pressure (2000-3000PSI).
  • Fuel systems involve fuel storage cylinders, pressure relief valves, and a pressure regulator.
  • Precise timing adjustments are required for CNG fuel systems due to its higher octane rating.

Safety Practices for Handling and Storing LPG or CNG

  • Safety procedures must be followed carefully when handling and storing LPG and CNG.
  • Fuel tanks should not be filled completely; space must be left for expansion.
  • Vapor can ignite and cause fire hazards, so proper ventilation is necessary.
  • Only trained service technicians should service or repair CNG/LPG systems

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