Heat Transfer Fluid Replacement Precautions
37 Questions
0 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is the main difference between a hot oil system and a hot water heating system?

  • The fluid chosen in a hot oil system has a higher boiling point than water in a hot water heating system. (correct)
  • Hot oil systems have higher vapor pressure than hot water heating systems.
  • Hot oil systems use water as the thermal fluid while hot water heating systems use oil.
  • Hot oil systems operate at a lower temperature than hot water heating systems.

Why are heat transfer fluids like hot oils preferred in high-temperature applications?

  • Due to their low energy efficiency.
  • Because they have high vapor pressure.
  • As they have lower vapor pressure compared to steam. (correct)
  • To maintain high pressures in the system.

What issue was faced with the original oils used in heat transfer fluids when the temperature regularly exceeded the stable temperature?

  • They maintained their stable properties.
  • They had higher energy efficiency.
  • They broke down as they became partially oxidized and unstable. (correct)
  • They became more thermally stable.

Why are heat exchangers used in hot oil systems?

<p>To transfer the heat of oil to other fluids. (A)</p> Signup and view all the answers

How do hot oil systems compare to steam systems under jurisdictional regulations?

<p>Hot oil systems are registered at a lower level than equivalent steam systems due to lower vapor pressure. (B)</p> Signup and view all the answers

What is a primary reason for using hot oils as heat transfer fluids over other options?

<p>Their higher energy efficiency and heat transfer rates initially. (B)</p> Signup and view all the answers

Why are hot oil systems preferred over steam in many applications?

<p>Hot oil systems operate at atmospheric or higher pressures. (D)</p> Signup and view all the answers

What is the main purpose of the expansion tank in a heat transfer fluid system?

<p>To allow the heat transfer fluid to expand when heated or contract when cooled. (C)</p> Signup and view all the answers

Why do hot oil systems usually use centrifugal pumps?

<p>Availability of higher flow rates for enhanced heat transfer. (B)</p> Signup and view all the answers

What is a disadvantage of using vapor phase heat transfer systems over liquid phase systems?

<p>Vapor phase systems have a narrower temperature range for control. (C)</p> Signup and view all the answers

Why do contaminants pose a problem in heat transfer fluid systems?

<p>Contaminants can lead to blockages, surface spoilage, and impede heat transfer. (C)</p> Signup and view all the answers

What effect does overheating have on heat transfer fluids?

<p>Overheating can degrade the fluid and impede heat transfer. (B)</p> Signup and view all the answers

What equipment allows for expansion and contraction of the hot oil in liquid thermal systems?

<p>Expansion tank (D)</p> Signup and view all the answers

What is the primary consideration for selecting the type of HTF (heat transfer fluid) for a process?

<p>The process temperature requirements (C)</p> Signup and view all the answers

What issue might arise if an expansion tank in a heat transfer system is not monitored regularly?

<p>A leak might go undetected (C)</p> Signup and view all the answers

Why are centrifugal pumps preferred over gear pumps in liquid thermal systems?

<p>Availability of higher flow rates (C)</p> Signup and view all the answers

What type of pump is commonly used in liquid thermal systems?

<p>Centrifugal pump (B)</p> Signup and view all the answers

Why are the circulating pumps in liquid thermal systems often water-cooled?

<p>Due to the high temperature of the thermal fluid (D)</p> Signup and view all the answers

What is the major equipment in liquid thermal systems that supplies the distribution system?

<p>Pump (B)</p> Signup and view all the answers

What is the consequence of not cleaning the system and removing all traces of old heat transfer fluid before recharging with fresh fluid?

<p>Premature degradation of the new fluid (C)</p> Signup and view all the answers

In heat transfer fluid systems, what is a potential hazard associated with leaks at high temperatures?

<p>Production of a potentially flammable mist (A)</p> Signup and view all the answers

Why are centrifugal pumps preferred in liquid thermal systems over gear pumps?

<p>Higher flow rates for enhanced heat transfer (B)</p> Signup and view all the answers

What is the typical efficiency range for radiant heaters used in heat transfer fluid systems?

<p>40-50% (C)</p> Signup and view all the answers

What is a key advantage of convection heaters over radiant heaters in HTF systems?

<p>Higher efficiency (B)</p> Signup and view all the answers

Why are combination radiant and convection heaters commonly applied in larger units?

<p>Favorable efficiency (C)</p> Signup and view all the answers

In a typical up-draft fired heater design, where are the convection tube sections usually located?

<p>In the breeching (A)</p> Signup and view all the answers

How are gas burners typically positioned in a horizontal rectangular heater in a direct heater design?

<p>&quot;Along a center line from front to back on the floor&quot; (D)</p> Signup and view all the answers

What is the purpose of having a concrete dike surrounding the foundation of the fired heater?

<p>To prevent hot oil from spreading beyond the immediate area in case of tube rupture (D)</p> Signup and view all the answers

Why are protective devices necessary in a hot oil system?

<p>To reduce the risk of fire hazards (A)</p> Signup and view all the answers

What does a low hot oil flow indicating device aim to prevent?

<p>Tube failure due to overheating (B)</p> Signup and view all the answers

Why is it recommended to keep the expansion tank level between 2⁄3 and 3⁄4 full?

<p>To minimize fluid oxidation inside the tank (C)</p> Signup and view all the answers

What is the purpose of having an emergency shutdown device/switch in a hot oil system?

<p>To manually shut down the plant in dangerous situations (A)</p> Signup and view all the answers

Why are two pumps usually installed in a hot oil system?

<p>To maintain standby pump at operating temperature (B)</p> Signup and view all the answers

What happens if the expansion tank level is too high in a hot oil system?

<p>Risk of fluid oxidation (C)</p> Signup and view all the answers

Why should a small amount of hot oil flow backwards through the standby pump in a hot oil system?

<p>To increase mechanical seal lifespan (A)</p> Signup and view all the answers

What is the function of a high stack temperature indicator in a hot oil system?

<p>To detect tube failure and combustion hazards (A)</p> Signup and view all the answers

Why is a pressure/safety relief valve placed downstream of the heater in a hot oil system?

<p>To release excess pressure and ensure safety (C)</p> Signup and view all the answers

More Like This

Use Quizgecko on...
Browser
Browser