Heat Transfer Fluid Maintenance Quiz
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Questions and Answers

What is the fundamental difference between a hot oil system and a hot water heating system?

  • The type of heat source employed
  • The operating pressure of the system
  • The heat transfer efficiency
  • The boiling point of the fluid used (correct)

Why are heat transfer fluids (HTF), especially hot oils, preferred in high temperature process applications?

  • Because of their rapid heat dissipation ability
  • Because they require high pressures to operate effectively
  • As they exhibit much lower vapor pressure than steam (correct)
  • Due to their low energy efficiency

What was a significant drawback of the original oils used as heat transfer fluids?

  • Incompatibility with metal working applications
  • Stability issues at temperatures beyond rated levels (correct)
  • Poor energy efficiency
  • High vapor pressure

Why are hot oil systems often registered at lower levels than equivalent steam systems under jurisdictional regulations?

<p>Because of the lower vapor pressure of heat transfer fluids (C)</p> Signup and view all the answers

What component is responsible for creating and maintaining the required circulation in a hot oil system?

<p>Pump (C)</p> Signup and view all the answers

In what applications are heat transfer fluids, especially hot oils, widely used?

<p>Petroleum refining (B)</p> Signup and view all the answers

Why should the pump be located below the expansion tank?

<p>To provide necessary static head and avoid cavitation (B)</p> Signup and view all the answers

Why are centrifugal pumps preferred over gear pumps in liquid thermal systems?

<p>Due to higher flow rates for enhanced heat transfer (D)</p> Signup and view all the answers

What is a common method of cooling the circulating pumps in thermal systems?

<p>Water-cooling (D)</p> Signup and view all the answers

Which equipment is central to the return system in thermal plants?

<p>Motorized pump (B)</p> Signup and view all the answers

What are some auxiliary equipment typically found in thermal systems?

<p>Piping, valves, and pumps (C)</p> Signup and view all the answers

What is the main advantage of using a heat transfer fluid system over steam?

<p>Simple circuit; no blow downs, steam traps, or condensate return systems (C)</p> Signup and view all the answers

Why is the choice of heat transfer fluid (HTF) crucial for a high process temperature vapor system?

<p>Due to limited fluid options at temperatures over 400°C (B)</p> Signup and view all the answers

What is the main function of the expansion tank in a heat transfer fluid system?

<p>To keep the system full in case of a leak (D)</p> Signup and view all the answers

What is the main difference between a vapour phase heat transfer system and a liquid thermal system?

<p>Vapour systems generate HTF vapour at higher temperatures but lower pressures (D)</p> Signup and view all the answers

What may cause blockage of pipes and valves in heat transfer fluid systems?

<p>Sedimentation from solids (C)</p> Signup and view all the answers

Why are liquid thermal systems preferred to use centrifugal pumps over gear pumps?

<p>Centrifugal pumps provide higher flow rates for enhanced heat transfer (C)</p> Signup and view all the answers

Which type of pump is the most preferable in liquid thermal systems due to the availability of higher flow rates?

<p>Centrifugal pump (C)</p> Signup and view all the answers

What is the main reason for incorporating an expansion tank in a heat transfer fluid system?

<p>To allow for expansion and contraction of the heat transfer fluid (C)</p> Signup and view all the answers

What is the main difference between radiant and convection heaters used in heat transfer fluid systems?

<p>Radiant heaters involve combustion gases flowing across tube surfaces (D)</p> Signup and view all the answers

Why is it crucial to clean the system thoroughly before recharging it with fresh heat transfer fluid?

<p>To prevent premature degradation of the new fluid (C)</p> Signup and view all the answers

What type of potential hazards are associated with heat transfer fluid systems?

<p>Fire and explosion hazards (A)</p> Signup and view all the answers

What is the primary function of an expansion tank in a liquid thermal system?

<p>To allow for expansion and contraction of the hot oil (C)</p> Signup and view all the answers

Why are fired heaters typically lined with refractory brick and insulating material?

<p>To prevent overheating of the metal skin (D)</p> Signup and view all the answers

What is the main advantage of using a combination radiant and convection heater in heat transfer fluid systems?

<p>Higher efficiency levels (B)</p> Signup and view all the answers

Why does leaked hot oil pose a serious hazard in heat transfer fluid systems?

<p>'High' potential for serious accidents (D)</p> Signup and view all the answers

'Exposed piping systems are extremely hot' represents what type of hazard?

<p>'Physical hazard' (C)</p> Signup and view all the answers

'Liquid thermal systems consist of a pump, fired heater, and expansion tank' highlights what key component?

<p>Expansion tank (D)</p> Signup and view all the answers

What is the purpose of an expansion tank in a hot oil system?

<p>To allow thermal fluid to expand or contract (A)</p> Signup and view all the answers

Why are multiple burners in a heater not required to all be lit?

<p>To ensure continuous heating even if some fail (C)</p> Signup and view all the answers

What is the purpose of a burner flame failure device in a hot oil system?

<p>To detect and shut off fuel if there is no flame (D)</p> Signup and view all the answers

Why is a low hot oil flow indicating device essential in a hot oil system?

<p>To avoid hot oil coking and degradation (C)</p> Signup and view all the answers

What does a high stack temperature indicator in a hot oil system signify?

<p>Tube failure resulting in oil spray into the furnace (C)</p> Signup and view all the answers

What function does an emergency shutdown device serve in a hot oil system?

<p>To shut down the plant in case of danger or malfunction (A)</p> Signup and view all the answers

Why are two hot oil pumps usually installed in a hot oil system?

<p>To maintain a standby pump for backup (C)</p> Signup and view all the answers

What role does a pressure/safety relief valve play in a hot oil system?

<p>To release pressure downstream of the heater (B)</p> Signup and view all the answers

'Allowing a small amount of hot oil to flow backwards through the pump via a small bypass line' is recommended for what purpose in a hot oil system?

<p>To maintain standby pump at operating temperature (D)</p> Signup and view all the answers

What is one reason why an expansion tank should be monitored daily in a hot oil system?

<p>To keep track of thermal fluid expansion and contraction (C)</p> Signup and view all the answers
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