Heat Transfer Fluid Replacement Best Practices
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Questions and Answers

What is the main purpose of a hot oil system mentioned in the text?

  • To transfer heat from a central source to other areas of a plant (correct)
  • To generate electricity
  • To provide potable water
  • To cool down the plant

How do heat transfer fluids (HTF) differ from steam, based on the text?

  • HTF systems are registered at a higher level than steam systems
  • HTF systems are used in low-temperature applications
  • HTF systems have higher vapor pressure
  • HTF systems run at a lower temperature (correct)

Why are heat transfer fluids (HTF) like hot oils preferred in high-temperature process applications?

  • Because they are unstable at high temperatures
  • Due to their low-energy efficiency
  • To increase vapor pressure in the system
  • For their high-energy efficiency and heat transfer rates (correct)

What caused the breakdown of the original oils used in heat transfer fluids when they were regularly exposed to high temperatures?

<p>Thermal instability due to partial oxidation (B)</p> Signup and view all the answers

In what applications are heat transfer fluids (HTF), particularly hot oils, widely used?

<p>To carry thermal energy in oil and gas applications (B)</p> Signup and view all the answers

How are hot oil systems similar to hot water heating systems according to the text?

<p>Both have heating coils and piping for circulation (A)</p> Signup and view all the answers

What is the purpose of locating the pump below the expansion tank?

<p>To avoid cavitation in the pump suction (A)</p> Signup and view all the answers

Why are centrifugal pumps preferred over gear pumps in liquid thermal systems?

<p>Due to higher flow rates availability (D)</p> Signup and view all the answers

Why are circulating pumps in thermal fluid systems often water-cooled?

<p>Due to the high temperature of the thermal fluid (C)</p> Signup and view all the answers

Which equipment is central to the return system in liquid thermal systems?

<p>Motorized pump (C)</p> Signup and view all the answers

What type of equipment is mentioned as commonly occurring in all regions of thermal systems?

<p>Pumps (C)</p> Signup and view all the answers

Why is it essential to clean the system and remove all traces of the old fluid before recharging with fresh fluid?

<p>To prevent premature degradation of the new fluid (B)</p> Signup and view all the answers

What hazard is posed by exposed piping systems in heat transfer fluid systems?

<p>Burn hazards to personnel (D)</p> Signup and view all the answers

Why do most heat transfer fluid systems involve the use of a fired heater or furnace?

<p>To introduce an ignition hazard (B)</p> Signup and view all the answers

What is the most preferable type of pump in liquid thermal systems for heat transfer fluids?

<p>Centrifugal pump (A)</p> Signup and view all the answers

Which type of heater has an efficiency range of 40-50% due to the combustion gases not flowing across tube surfaces?

<p>Radiant heater (C)</p> Signup and view all the answers

In which type of heater do combustion gases flow across tubes, transferring heat by conduction through extended tubes?

<p>Convection heater (A)</p> Signup and view all the answers

Why are combination radiant and convection heaters commonly applied in larger units?

<p>For higher efficiency (B)</p> Signup and view all the answers

Where are gas burners typically mounted in a typical fired heater design?

<p>On the floor of the furnace (A)</p> Signup and view all the answers

What is used to strengthen and support a typical fired heater design?

<p>Reinforced concrete piers (C)</p> Signup and view all the answers

What is the purpose of a concrete dike that surrounds the foundation of a fired heater?

<p>To prevent hot oil spreading in case of a tube rupture (D)</p> Signup and view all the answers

What is the purpose of an expansion tank in a hot oil system?

<p>To allow thermal fluid to expand or contract with temperature changes (C)</p> Signup and view all the answers

Why is it recommended to monitor the level of the expansion tank daily?

<p>To maintain a proper system fill level (B)</p> Signup and view all the answers

What is the purpose of a burner flame failure device in a hot oil system?

<p>To shut off fuel to the burner in case of flame out (C)</p> Signup and view all the answers

Why should the suction valve of the standby pump in a hot oil system be left open all the time?

<p>To maintain standby pump at operating temperature (B)</p> Signup and view all the answers

What does a high stack temperature indicator in a hot oil system help detect?

<p>Tube failure leading to oil spray into the furnace space (A)</p> Signup and view all the answers

What is the function of an emergency shutdown device in a hot oil system?

<p>To manually shut down the plant in case of danger (C)</p> Signup and view all the answers

Why is a low hot oil flow indicating device installed in the outlet line from the heater?

<p>To prevent overheating and probable tube failure (D)</p> Signup and view all the answers

What does a high or low fuel level/pressure shutdown device prevent in a hot oil system?

<p>Unstable burner operation due to high or low fuel gas pressure (C)</p> Signup and view all the answers

Where is a pressure/safety relief valve typically located in a hot oil system?

<p>Downstream of the heater in the discharge line of the pump (B)</p> Signup and view all the answers

Why are two hot oil pumps usually installed in a system, one operating and one on standby?

<p>To allow for continuous operation without shutdowns (A)</p> Signup and view all the answers

What is a key advantage of heat transfer fluids (HTFs) over steam in a heat transfer system?

<p>Low system pressures (C)</p> Signup and view all the answers

In a vapour-based heat transfer system, what is the operating temperature of the system?

<p>HTF saturation temperature (D)</p> Signup and view all the answers

What is the purpose of the expansion tank in a thermal fluid system?

<p>To allow fluid expansion when heated or contract when cooled (D)</p> Signup and view all the answers

How do heat transfer fluids (HTFs) in liquid thermal systems usually move through the system?

<p>Using centrifugal pumps (D)</p> Signup and view all the answers

What causes corrosion problems within a heat transfer system using HTFs?

<p>Leakage of process fluid into the system (A)</p> Signup and view all the answers

Which type of heat transfer system is generally more complex and expensive, requiring higher temperatures and heat transfer rates?

<p>Vapour-based systems (C)</p> Signup and view all the answers

What is the main function of a heater in a heat transfer system?

<p>To generate HTF vapour for heat transfer (D)</p> Signup and view all the answers

Which factor contributes to sedimentation issues in heat transfer systems?

<p>Deposition of contaminants on heating surfaces (A)</p> Signup and view all the answers

What happens to heat transfer fluids over time in elevated temperatures?

<p>They degrade and oxidize (A)</p> Signup and view all the answers

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