Heat Transfer Fluid Replacement Importance
39 Questions
1 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is a fundamental difference between a hot oil system and a hot water heating system?

  • Hot oil systems use a fluid with a higher boiling point than water. (correct)
  • Hot oil systems require higher pressures for operation.
  • Hot oil systems use internal coils for heat transfer.
  • Hot oil systems are registered at a higher level than steam systems.

Why are heat transfer fluids (HTF) preferred in high temperature process applications?

  • To operate at higher pressures for efficiency.
  • To achieve rapid cooling in the system.
  • To avoid regular breakdown due to high temperatures.
  • To exhibit lower vapor pressure than steam. (correct)

What led to the breakdown of the original oils used in heat transfer systems?

  • Frequent changes in the pump circulation speed.
  • Low energy efficiency compared to steam systems.
  • Excessive use of heat exchangers in the system.
  • Regular exposure to high temperatures above their stability range. (correct)

In what type of applications are heat transfer fluids (HTF) mainly used?

<p>High-temperature process applications preferring low pressures. (D)</p> Signup and view all the answers

How do hot oil systems create and maintain the required circulation of oil?

<p>By employing internal coils and a pump for circulation. (D)</p> Signup and view all the answers

Why might hot oil systems be registered at a lower level than equivalent operational steam systems under jurisdictional regulations?

<p>As a result of their preference for low-pressure operation. (D)</p> Signup and view all the answers

Why is it important for the pump to be located sufficiently below the expansion tank?

<p>To prevent cavitation in the pump suction (B)</p> Signup and view all the answers

Why are centrifugal pumps preferred over gear pumps in liquid thermal systems?

<p>They offer higher flow rates (B)</p> Signup and view all the answers

Why are circulating pumps in liquid thermal systems often water-cooled?

<p>Due to the high temperature of the thermal fluid (D)</p> Signup and view all the answers

What is a common purpose of auxiliary equipment like piping, valves, and pumps in liquid thermal systems?

<p>To facilitate the distribution of hot oil (B)</p> Signup and view all the answers

Which major equipment is central to the return system of liquid thermal systems?

<p>Motorized pump (B)</p> Signup and view all the answers

What is one key advantage of using heat transfer fluids (HTFs) over steam?

<p>Low system pressures (C)</p> Signup and view all the answers

In a vapor-based heat transfer system, what is the role of the saturated gas?

<p>It serves as the heat transfer medium (C)</p> Signup and view all the answers

What is the purpose of the expansion tank in a heat transfer fluid system?

<p>To allow for fluid expansion or contraction (D)</p> Signup and view all the answers

Why are centrifugal pumps typically preferred in liquid thermal systems?

<p>For availability of higher flow rates (D)</p> Signup and view all the answers

What is the main issue caused by overheating and contamination of heat transfer fluids?

<p>Blockage of pipes and valves (A)</p> Signup and view all the answers

Why do heat transfer fluids degrade over time in elevated temperatures?

<p>As a result of oxidation (D)</p> Signup and view all the answers

What is the main function of the condensed HTF in a vapor phase heat transfer system?

<p>To exchange latent heat (C)</p> Signup and view all the answers

Why are liquid-based heat transfer systems less expensive than vapor-based systems?

<p>For their lower overall complexity (C)</p> Signup and view all the answers

What factor influences the choice of HTF for a process requiring high temperatures?

<p>The specified process temperature range (B)</p> Signup and view all the answers

Why is monitoring the level of the expansion tank important in a thermal fluid system?

<p>To accommodate fluid expansion/contraction (C)</p> Signup and view all the answers

Why is it important to remove all traces of old fluid before recharging with fresh fluid in heat transfer systems?

<p>To prevent premature degradation of the new fluid (A)</p> Signup and view all the answers

What hazard is associated with leaks from a heat transfer fluid system?

<p>Potential for explosion due to flammable mist (A)</p> Signup and view all the answers

Why are centrifugal pumps preferred over gear pumps in heat transfer fluid systems?

<p>They allow for higher flow rates (C)</p> Signup and view all the answers

What is the efficiency range of radiant heaters commonly used in heat transfer fluid systems?

<p>40-50% (B)</p> Signup and view all the answers

Which section of a typical fired heater design contains the combustion gases flowing across the tubes?

<p>Convection section (A)</p> Signup and view all the answers

What purpose does the refractory brick serve in a fired heater design?

<p>To contain heat inside the furnace (D)</p> Signup and view all the answers

What potential hazard is introduced by using a hydrocarbon fluid in a heat transfer system?

<p>Burn hazard to personnel (C)</p> Signup and view all the answers

Why is it crucial for liquid thermal systems to have an expansion tank?

<p>To allow for expansion and contraction of the hot oil (C)</p> Signup and view all the answers

What is the purpose of having both radiant and convection tube sections in a fired heater design?

<p>To achieve favorable efficiency levels (C)</p> Signup and view all the answers

Why are most heat transfer fluid systems operated above the flashpoints of the fluids used?

<p>To enhance ignition hazards (D)</p> Signup and view all the answers

Why are hot oil systems provided with automatic shutdown devices or 'interlocks'?

<p>To reduce the risk of major property damage and workplace injuries. (D)</p> Signup and view all the answers

What is the function of a low hot oil flow indicating device in a hot oil system?

<p>To monitor a minimum hot oil flow through the pump. (D)</p> Signup and view all the answers

Why is it important to monitor the expansion tank level daily in a hot oil system?

<p>In case of a leak, to keep the system full. (D)</p> Signup and view all the answers

What is the function of having two hot oil pumps with one operating and the other on standby?

<p>To ensure continuous operation and provide backup in case of failure. (C)</p> Signup and view all the answers

Why is it recommended to leave the suction valve of the standby pump open all the time?

<p>To maintain the standby pump at operating temperature. (D)</p> Signup and view all the answers

What is the purpose of a burner flame failure device in a hot oil system?

<p>To shut off fuel to the burner in case of a flame out situation. (D)</p> Signup and view all the answers

Why is it essential for a pressure/safety relief valve to be located downstream of the heater?

<p>To allow thermal fluid expansion when heated. (D)</p> Signup and view all the answers

What is the main purpose of an expansion (or surge) tank in a hot oil system?

<p>To allow thermal fluid expansion when heated or contract when cooled. (A)</p> Signup and view all the answers

More Like This

Use Quizgecko on...
Browser
Browser